Mixing equipment for polyurea production
By introducing a lifting ring groove and a high-pressure nozzle into the polyurea production equipment, combined with a transmission device and a clutch, automated cleaning of the inner wall of the tank was achieved, solving the problem of low efficiency of manual cleaning, improving work efficiency and reducing labor intensity.
Patent Information
- Application Number
- CN202422795895.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing polyurea mixing equipment requires manual cleaning, resulting in inconsistencies in operation, low work efficiency, and increased labor intensity.
A mixing device was designed, comprising a tank, a stirring rack, a lifting ring groove, a scraper ring, a separating ring, a water equalization chamber, a high-pressure nozzle, and a large spiral lift. The device automatically cleans the inner wall of the tank and the stirring rack using high-pressure water flow, and achieves automated cleaning by combining a transmission device and a clutch.
It enables rapid cleaning of the inner wall of the tank, improves work efficiency, and reduces the labor intensity of the staff.
Smart Images

Figure CN223628458U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to polyurea stirring technical field especially is involved a kind of mixing equipment for polyurea production. BACKGROUND
[0002] Polyurea is the elastomer material generated by the reaction of isocyanate component and amino compound component, which has excellent physical and chemical properties, such as extremely high tensile impact strength, flexibility, wear resistance, anti-slip, aging resistance and corrosion resistance. Generally, polyurea coating is a two-component coating, which will solidify in a very short time after mixing the two components. Each component needs to be added with different additives to form a composition according to the actual application field during production, and this process needs to be fully stirred to achieve homogeneity. Therefore, in order to prevent polyurea from solidifying in the stirring equipment, the stirring equipment needs to be cleaned after stirring one component and then stirring the other component. The current cleaning of the stirring equipment needs to be completed manually, which not only changes the operation, but also reduces the work efficiency and increases the labor intensity of the workers.
[0003] Therefore, we need to design a mixing equipment for polyurea production to solve these problems. SUMMARY
[0004] The utility model solves the problem of providing a mixing equipment for polyurea production.
[0005] To solve the above technical problems, the utility model adopts the technical scheme of:
[0006] A mixing equipment for polyurea production, comprising a tank body, a stirring frame is arranged in the tank body, a lifting ring groove is also arranged in the tank body, a scraper ring is arranged on the outer wall of the lifting ring groove, the scraper ring is in sliding fit with the inner wall of the tank body, a partition ring is fixedly arranged in the lifting ring groove, a water equalizing cavity is formed below the partition ring in the lifting ring groove, a high-pressure spray head is arranged at the bottom of the lifting ring groove, the high-pressure spray head is in communication with the water equalizing cavity, a transmission device, a large screw elevator and a water inlet pipe are arranged at the top of the outer side of the tank body, the water inlet pipe is in communication with the water equalizing cavity, the output end of the large screw elevator is connected with the lifting ring groove, the output end of the transmission device is connected with the input end of the stirring frame and the large screw elevator respectively, and a clutch is further arranged between the transmission device and the input end of the large screw elevator.
[0007] Preferably, the input end of the clutch is connected with the output end of the transmission device, a transmission shaft is fixedly arranged at the output end of the clutch, and the free end of the transmission shaft is connected with the input end of the large screw elevator.
[0008] Further, the top of the tank body on the side of the transmission device is also fixedly provided with a controller, an output end of the controller is fixedly provided with a connecting frame, and the connecting frame is connected with the control end of the clutch.
[0009] In this way, the transmission device is connected with the large spiral elevator, and the power transmission can be controlled.
[0010] Preferably, a spring pipe is arranged in the lifting ring groove at the top of the separation ring, one end of the spring pipe is connected with the water inlet pipe, and the other end of the spring pipe is communicated with the water equalizing cavity through the separation ring.
[0011] In this way, the water inlet pipe and the water equalizing cavity are communicated, and the movement of the lifting ring groove is not affected.
[0012] Preferably, the top of the tank body is provided with a feeding valve, the side wall of the tank body is provided with a discharging valve, and the feeding valve and the discharging valve are detachably connected with the tank body through threads.
[0013] In this way, feeding and discharging are facilitated, and maintenance and replacement are also convenient.
[0014] Preferably, at least three supporting legs are further arranged on the tank body, and universal wheels are arranged on each supporting leg.
[0015] In this way, stable support can be provided for the tank body, and the tank body is convenient to move and carry.
[0016] Preferably, a protective ring is further fixedly arranged at the top of the inner side of the tank body, and the protective ring is located between the stirring frame and the lifting ring groove.
[0017] In this way, the lifting ring groove and the high-pressure spray head can be protected.
[0018] Preferably, the high-pressure spray head has at least two water outlets, and the output directions of the two water outlets are in inverted V distribution.
[0019] In this way, the inside of the tank body can be cleaned more completely.
[0020] The utility model has the advantages and positive effects that:
[0021] The utility model discloses a lifting ring groove is arranged in the stirring tank, a water equalizing cavity is arranged on the lifting ring groove, a plurality of high-pressure spray heads are installed on the water equalizing cavity, the inside wall of the tank body and the stirring frame are washed by high-pressure water flow, a large spiral elevator is arranged at the top of the tank body, the space occupied is small, the lifting demand of the lifting ring groove in the tank body can be met, the cleaning speed is fast, the working efficiency is improved, and the working difficulty and labor intensity of the staff are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0023] Figure 1 is a schematic diagram of the overall appearance structure of the present application;
[0024] Figure 2 is a schematic diagram of the internal structure of the tank before cleaning;
[0025] Figure 3 is a schematic diagram of the internal structure of the tank during cleaning;
[0026] Figure 4 is Figure 2 is an enlarged view of structure A in
[0027] The following is the explanation of the reference signs:
[0028] 1, tank; 2, support leg; 3, universal wheel; 4, discharge valve; 5, motor; 6, transmission device; 7, clutch; 8, controller; 9, connecting frame; 10, transmission shaft; 11, large spiral elevator; 12, protective ring; 13, lifting ring groove; 14, separation ring; 15, water equalizing cavity; 16, high-pressure spray head; 17, scraper ring; 18, stirring frame; 19, feed valve; 20, spring tube; 21, water inlet pipe. DETAILED DESCRIPTION
[0029] In the description of the present application, it is understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] The present invention will be further described below with reference to the accompanying drawings:
[0032] Example 1: As Figure 1 As shown, a mixing device for polyurea production includes a tank 1, a stirring rack 18 inside the tank 1, and a lifting ring groove 13 inside the tank 1. A scraper ring 17 is provided on the outer wall of the lifting ring groove 13, and the scraper ring 17 slides against the inner wall of the tank 1. The scraper ring 17 not only provides stable support for the lifting groove and the tank 1, but also cleans the residual liquid on the tank 1 during cleaning, so that the tank 1 can be quickly put back into use after cleaning. A partition ring 14 is fixedly installed inside the lifting ring groove 13, and the partition ring 14 is lowered by... The lifting ring groove 13 is a water equalization chamber 15. A high-pressure nozzle 16 is installed at the bottom of the lifting ring groove 13 and is connected to the water equalization chamber 15. A transmission device 6, a large spiral lift 11 and a water inlet pipe 21 are installed on the top of the outer side of the tank body 1. The water inlet pipe 21 is connected to the water equalization chamber 15. The output end of the large spiral lift 11 is connected to the lifting ring groove 13. The output end of the transmission device 6 is connected to the stirring rack 18 and the input end of the large spiral lift 11 respectively. A clutch 7 is also installed between the transmission device 6 and the input end of the large spiral lift 11.
[0033] Preferably, the input end of the clutch 7 is connected to the output end of the transmission device 6. The input end of the transmission device 6 is equipped with a motor 5 to provide power to the equipment. The output end of the clutch 7 is fixedly equipped with a transmission shaft 10. The free end of the transmission shaft 10 is connected to the input end of the large spiral jack 11. This configuration realizes the connection between the transmission device 6 and the large spiral jack 11, ensuring the stable transmission of power between the transmission device 6 and the large spiral jack 11. A controller 8 is also fixedly installed on the top of the tank 1 on one side of the transmission device 6. The output end of the controller 8 is fixedly equipped with a connecting frame 9, which is connected to the control end of the clutch 7. This configuration realizes the control of the power transmission between the transmission device 6 and the large spiral jack 11.
[0034] Preferably, the lifting ring groove 13 at the top of the partition ring 14 is provided with a spring pipe 20, one end of the spring pipe 20 is connected with the water inlet pipe 21, and the other end of the spring pipe 20 penetrates the partition ring 14 and communicates with the water equalizing cavity 15, so that the communication between the water inlet pipe 21 and the water equalizing cavity 15 can be realized, and the movement of the lifting ring groove 13 will not be affected.
[0035] Preferably, the tank body 1 is provided with a feeding valve 19 at the top, and the tank body 1 is provided with a discharging valve 4 on the side wall, and the feeding valve 19 and the discharging valve 4 are detachably connected with the tank body 1 by threads, so that the feeding and discharging are facilitated, and the maintenance and replacement are also convenient.
[0036] Preferably, the tank body 1 is further provided with at least three supporting legs 2, so that the tank body 1 can be stably supported, and each supporting leg 2 is provided with a universal wheel 3, so that the tank body 1 can be moved and carried conveniently.
[0037] Preferably, the tank body 1 is further provided with a protective ring 12 fixedly arranged on the inside top, and the protective ring 12 is located between the stirring frame 18 and the lifting ring groove 13, so that the lifting ring groove 13 and the high-pressure spray head 16 can be protected.
[0038] Preferably, the high-pressure spray head 16 has at least two water outlets, and the output directions of the two water outlets are in inverted V distribution, so that the inside of the tank body 1 can be cleaned more thoroughly.
[0039] The working process of the embodiment is as follows: when the device is used, the worker can input the component raw materials to be mixed into the tank body 1 through the feeding valve 19, the motor 5 drives the transmission device 6 to rotate, and after the transmission device 6 rotates, the transmission device 6 drives the stirring frame 18 to rotate because the clutch 7 is in the disconnected state between the transmission device 6 and the large screw elevator 11, so that the component raw materials in the tank body 1 are stirred to be mixed and homogeneous.
[0040] When the components in the tank 1 are mixed, the workers open the discharge valve to discharge the mixed material, and after the material is completely discharged, the tank 1 needs to be cleaned. At this time, the workers connect the water inlet pipe 21 to the external high-pressure water source, and the external high-pressure water source flows into the spring pipe 20 from the water inlet pipe 21, and then flows into the water equalizing cavity 15 along the spring pipe 20, and finally is sprayed out at a very fast speed from the high-pressure spray head 16 to flush the inside of the tank 1; then the workers operate the controller 8, so that the controller 8 drives the clutch 7 to engage through the connecting frame 9, and the engaged clutch 7 transmits the power of the transmission device 6 to the large spiral elevator 11, and the large spiral elevator 11 outputs to push the lifting ring groove 13 to move downward, and in the process of moving downward of the lifting ring groove 13, the high-pressure spray head 16 flushes the inner wall of the tank 1, and at the same time the stirring frame 18 rotates under the drive of the transmission device 6, so that the spray head also flushes the stirring frame 18 in all directions, and because of the inverted V-shaped arrangement of the high-pressure spray head 16, the bottom of the tank 1 is also flushed in the process of the lifting ring groove 13 gradually approaching the bottom of the tank 1, realizing the comprehensive cleaning of the inside of the tank 1, and the sewage after cleaning is discharged through the discharge valve.
[0041] In the embodiment, in order to ensure that the lifting ring groove 13 can stably lift in the tank 1, at least two large spiral elevators 11 need to be installed on the tank 1, and need to be symmetrically distributed along the center of the tank 1, and the transmission device 6 is preferably a three-output shaft reducer, so that the large spiral elevator 11 can be driven to rotate while driving the stirring frame 18 to rotate.
[0042] The above describes one embodiment of the present application in detail, but the content described is only a preferred embodiment of the present application, and cannot be considered as limiting the scope of the present application. Any equivalent changes and improvements made within the scope of the present application should still belong to the patent coverage of the present application.
Claims
1. A mixing device for polyurea production, comprising a tank body (1), a stirring frame (18) is arranged in the tank body (1), characterized in that: The tank body (1) is also provided with a lifting ring groove (13), the outer wall of the lifting ring groove (13) is provided with a scraper ring (17), the scraper ring (17) is in sliding fit with the inner wall of the tank body (1), a partition ring (14) is fixedly arranged in the lifting ring groove (13), a water equalizing cavity (15) is formed in the lifting ring groove (13) below the partition ring (14), a high-pressure nozzle (16) is arranged at the bottom of the lifting ring groove (13), the high-pressure nozzle (16) is in communication with the water equalizing cavity (15), a transmission device (6), a large screw elevator (11) and a water inlet pipe (21) are arranged at the top of the outer side of the tank body (1), the water inlet pipe (21) is in communication with the water equalizing cavity (15), the output end of the large screw elevator (11) is connected with the lifting ring groove (13), the output end of the transmission device (6) is connected with the input end of the large screw elevator (11) and the stirring frame (18) respectively, and a clutch (7) is further arranged between the transmission device (6) and the input end of the large screw elevator (11).
2. A mixing apparatus for polyurea production according to claim 1, characterized in that: The input end of the clutch (7) is connected with the output end of the transmission device (6), and the output end of the clutch (7) is fixedly provided with a transmission shaft (10), and the free end of the transmission shaft (10) is connected with the input end of the large screw elevator (11).
3. A mixing apparatus for polyurea production according to claim 2, characterized in that: The transmission device (6) is further fixedly provided with a controller (8) on one side of the top of the tank body (1), and the output end of the controller (8) is fixedly provided with a connecting frame (9), and the connecting frame (9) is connected with the control end of the clutch (7).
4. The mixing apparatus for polyurea production according to claim 1, wherein: A spring pipe (20) is arranged in the lifting ring groove (13) at the top of the partition ring (14), one end of the spring pipe (20) is connected with the water inlet pipe (21), and the other end of the spring pipe (20) penetrates through the partition ring (14) and communicates with the water equalizing cavity (15).
5. The mixing apparatus for polyurea production according to claim 1, wherein: A feeding valve (19) is arranged at the top of the tank body (1), a discharging valve (4) is arranged on the side wall of the tank body (1), and the feeding valve (19) and the discharging valve (4) are detachably connected with the tank body (1) through threads.
6. The mixing apparatus for polyurea production according to claim 1, wherein: At least three supporting legs (2) are further arranged on the tank body (1), and a universal wheel (3) is arranged on each supporting leg (2).
7. A mixing apparatus for polyurea production according to claim 5, characterized in that: A protective ring (12) is further fixedly arranged at the top of the inner side of the tank body (1), and the protective ring (12) is located between the stirring frame (18) and the lifting ring groove (13).
8. The mixing apparatus for polyurea production according to claim 1, wherein: The high-pressure nozzle (16) has at least two water outlets, and the output directions of the two water outlets are in inverted V distribution.