Pipeline inner wall spraying device
By designing the rotation and tilt settings of the pipeline inner wall spraying device, combined with the counterweight box and the liquid distribution plate, the problem of paint sinking was solved, and uniform and stable spraying of paint on the pipeline inner wall was achieved.
Patent Information
- Application Number
- CN202422971006.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In existing technologies, when coatings are sprayed on the inner wall of pipes, they tend to sink due to gravity, resulting in a thicker coating at the bottom than at the top, causing uneven coating distribution and even clumping.
Design a pipe inner wall spraying device, including a translation component and a frame component, to ensure uniform coating distribution by rotating and tilting the pipe, combined with a counterweight box and a distribution plate.
It achieves uniform spraying of coating on the inner wall of the pipe, avoids coating sinking and movement, and improves the stability and uniformity of spraying.
Smart Images

Figure CN223628844U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pipeline inner wall corrosion prevention and insulation, and in particular relates to a pipeline inner wall spraying device. Background Technology
[0002] Pipeline inner wall coating typically uses anti-corrosion and heat-insulating materials. These materials can resist corrosion from environmental factors such as acids, alkalis, and humidity, while also regulating the temperature of the medium inside the pipe. The anti-corrosion and heat-insulating layer effectively isolates the external medium from contact with the pipe surface, reducing corrosion. At the same time, high-quality insulation materials can effectively reduce heat transfer loss in the pipeline, lowering energy consumption. This extends the service life of the pipeline and improves energy efficiency.
[0003] Comparing with Chinese patent CN218590902U, which discloses a pipe inner wall spraying technology, a pipe inner wall spraying device is provided. The device includes a cylindrical cylinder with a traveling mechanism mounted on its outer wall. A connecting cylinder is installed through one end of the cylinder. A conveying assembly is installed inside the cylinder, and its output end is connected to the connecting cylinder. A hollow plate is rotatably connected to one end of the connecting cylinder. A spray nozzle is mounted on the side wall of the hollow plate. A blower, a heating box, and an air outlet plate are respectively mounted on one side wall of the hollow plate. The output end of the blower is connected to the heating box. Hot air enters the air outlet plate through a connecting pipe and is then blown out, thus accelerating the drying of the coating. A hydraulic cylinder output drives an annular plate to move. The annular plate, through a connecting rod, drives a connecting rod to adjust the angle, causing the moving mechanism to contact the inner wall of the pipe, thereby adapting to pipes of different diameters and lengths.
[0004] However, because the coating sinks under gravity before it adheres to the inner wall of the pipe, the coating thickness at the bottom of the pipe is greater than that at the top, resulting in uneven coating distribution and even clumping at the bottom. Therefore, a new device needs to be designed. Utility Model Content
[0005] The purpose of this invention is to provide a pipe inner wall spraying device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A pipe inner wall spraying device includes a translation component for moving and spraying coating material along the inner wall of the pipe body, and a frame assembly for supporting the tilting and rotation of the pipe body. An auxiliary component for providing moving and spraying power is provided at one end of the frame assembly, and the translation component is installed at one end of the auxiliary component. The frame assembly includes a base plate, a limit rod is installed at one end of the base plate, and a support mechanism for supporting the rotation of the pipe body is provided in the middle of the base plate. The auxiliary component includes a first bracket, a limit wheel is installed at the top of the first bracket, and a drive mechanism for winding and pulling movement is provided on one side of the first bracket.
[0008] Further, the translation assembly comprises a stabilizing mechanism for supporting movement in the rotating pipeline body, and a feeding mechanism for circumferential spraying of paint is mounted on the stabilizing mechanism.
[0009] Further, the stabilizing mechanism comprises a counterweight box, two supporting rollers are symmetrically mounted on the bottom of the counterweight box, and a cavity is arranged on the counterweight box; the feeding mechanism comprises a straight pipe, a liquid distribution disc is mounted at the end of the straight pipe, and a plurality of spray heads are uniformly distributed on the circumference of the liquid distribution disc.
[0010] Further, the supporting mechanism comprises two rotating shafts arranged symmetrically, two supporting wheels are symmetrically mounted on each rotating shaft, and a first motor is arranged at one end of one of the rotating shafts.
[0011] Further, the rotating shafts are arranged at an angle of 5 degrees with the horizontal, and the limiting rods and the rotating shafts are arranged vertically.
[0012] Further, the driving mechanism comprises a second bracket, a winding roller is mounted in the middle of the second bracket, a liquid delivery pipe is wound around the winding roller, and a second motor is arranged at one end of the winding roller.
[0013] Further, the limiting rods are cylindrical and are arranged symmetrically, and are connected to the bottom plate in a plug-in manner.
[0014] Compared with the prior art, the beneficial effects are:
[0015] 1. By pushing the pipeline to rotate during spraying, the paint is prevented from sinking to the bottom of the pipeline, and the uniformity of the inner wall of the pipeline is improved;
[0016] 2. By arranging the pipeline to rotate obliquely, under the action of gravity, the spray head is prevented from moving and ensures the stability of the moving spray;
[0017] 3. By arranging the pipeline to move along the central axis, the uniformity of the inner wall of the pipeline is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a structural schematic view of the pipeline inner wall spraying device of the utility model;
[0019] Figure 2 is an appearance view of the pipeline inner wall spraying device of the utility model;
[0020] Figure 3 is a rack assembly schematic view of the pipeline inner wall spraying device of the utility model;
[0021] Figure 4It is auxiliary assembly schematic view of the pipeline inner wall spraying device provided by the utility model.
[0022] Figure 5 It is translation assembly schematic view of the pipeline inner wall spraying device provided by the utility model.
[0023] In the figure, 101 is a bottom plate, 102 is a limiting rod, 103 is a rotating shaft, 104 is a supporting wheel, 105 is a first motor, 201 is a first support, 202 is a limiting wheel, 203 is a second support, 204 is a winding roller, 205 is a second motor, 206 is a transfusion tube, 301 is a counterweight box, 302 is a supporting roller, 303 is a cavity, 304 is a liquid equalizing disc, 305 is a spray head, 306 is a straight pipe, and 4 is a pipeline body. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] Please refer to Figures 1-5 A pipeline inner wall spraying device comprises a translation assembly for moving a spraying coating along the inner wall of a pipeline body 4, a rack assembly for supporting the pipeline body 4 to be inclined and rotated, an auxiliary assembly provided at one end of the rack assembly for providing moving power and spraying power, and the translation assembly is installed at one end of the auxiliary assembly.
[0026] In the embodiment, the rack assembly comprises a bottom plate 101, a limiting rod 102 is installed at one end of the bottom plate 101, the limiting rod 102 is in a cylindrical shape, two limiting rods 102 are symmetrically arranged and are in plug-in connection with the bottom plate 101, a supporting mechanism for supporting the pipeline body 4 to be rotated is arranged in the middle of the bottom plate 101, the supporting mechanism comprises two rotating shafts 103 which are symmetrically arranged, two supporting wheels 104 are symmetrically installed on each rotating shaft 103, a first motor 105 is arranged at one end of one rotating shaft 103, the rotating shaft 103 is arranged to be inclined, the included angle between the rotating shaft 103 and the horizontal plane is 5 degrees, the limiting rod 102 and the rotating shaft 103 are arranged to be perpendicular, the pipeline body 4 is placed between the supporting wheels 104 along the direction of the rotating shaft 103, the bottom plate 101 supports the bottom end of the pipeline body 4 through the limiting rod 102, and the bottom plate 101 supports the first motor 105 to drive the rotating shaft 103 to rotate the supporting wheel 104, so that the pipeline body 4 is pushed to rotate circumferentially.
[0027] In this embodiment: the auxiliary assembly includes a first support 201, the top end of the first support 201 is provided with a limiting wheel 202, and the side of the first support 201 is provided with a driving mechanism for winding and pulling movement; the driving mechanism includes a second support 203, a winding roller 204 is installed in the middle of the second support 203, a infusion tube 206 is wound on the winding roller 204, and a second motor 205 is arranged at one end of the winding roller 204; the second support 203 supports the second motor 205 to drive the winding roller 204 to rotate and wind the infusion tube 206, the first support 201 supports the limiting wheel 202 to support the infusion tube 206, so as to avoid friction with the inner wall of the pipeline body 4, and the infusion tube 206 conveys paint on one side and stretches the counterweight box 301 to move on the other side.
[0028] In this embodiment: the translation assembly includes a stabilizing mechanism for supporting movement in the rotating pipeline body 4, and an upper feeding mechanism for circumferential spraying of paint is installed on the stabilizing mechanism; the stabilizing mechanism includes a counterweight box 301, two supporting rollers 302 are symmetrically installed at the bottom of the counterweight box 301, and a cavity 303 is arranged on the counterweight box 301; the upper feeding mechanism includes a straight pipe 306, a liquid equalizing disc 304 is installed at the end of the straight pipe 306, and a plurality of spray heads 305 are uniformly distributed on the circumference of the liquid equalizing disc 304; the paint is sent into the liquid equalizing disc 304 through the infusion tube 206 and the straight pipe 306, and is uniformly sprayed along the radial direction to the circumferential direction of the inner wall of the pipeline body 4 through the spray heads 305, and the cavity 303 in the counterweight box 301 is filled with a counterweight, so as to ensure that the two supporting rollers 302 rotate along the inner wall of the pipeline body 4, and the liquid equalizing disc 304 is stably maintained at the central axis of the pipeline body 4 by the counterweight box 301.
[0029] Working principle: place the pipeline body 4 along the rotation axis 103 between the supporting wheels 104, the bottom plate 101 supports the bottom end of the pipeline body 4 through the limiting rod 102, and the bottom plate 101 supports the first motor 105 to drive the rotation axis 103 to rotate the supporting wheels 104, thereby pushing the pipeline body 4 to rotate circumferentially, the paint is sent into the liquid equalizing disc 304 through the infusion tube 206 and the straight pipe 306, and is uniformly sprayed along the radial direction to the circumferential direction of the inner wall of the pipeline body 4 through the spray heads 305, and the cavity 303 in the counterweight box 301 is filled with a counterweight, so as to ensure that the two supporting rollers 302 rotate along the inner wall of the pipeline body 4, and the liquid equalizing disc 304 is stably maintained at the central axis of the pipeline body 4 by the counterweight box 301.
[0030] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for spraying a coating along the inner wall of a pipe body (4), comprising a translation assembly for moving the spraying of the coating along the inner wall of the pipe body (4), characterized in that: It also includes a rack assembly for supporting the inclined rotation of the pipeline body (4), one end of the rack assembly is provided with an auxiliary assembly for providing moving power and spraying power, and the translation assembly is installed at one end of the auxiliary assembly; The rack assembly includes a bottom plate (101), one end of the bottom plate (101) is provided with a limiting rod (102), and the middle of the bottom plate (101) is provided with a supporting mechanism for supporting the rotation of the pipeline body (4); The auxiliary assembly includes a first support (201), a limiting wheel (202) is installed at the top end of the first support (201), and a driving mechanism for winding and pulling movement is arranged on one side of the first support (201).
2. A pipeline internal wall spraying apparatus according to claim 1, characterised in that: The translation assembly includes a stabilizing mechanism for supporting movement in the rotating pipeline body (4), and a feeding mechanism for circumferential spraying of paint is installed on the stabilizing mechanism.
3. A pipeline internal wall spraying apparatus according to claim 2, characterised in that: The stabilizing mechanism includes a counterweight box (301), two supporting rollers (302) are symmetrically installed at the bottom of the counterweight box (301), and a cavity (303) is arranged on the counterweight box (301); the feeding mechanism includes a straight pipe (306), a liquid equalizing disc (304) is installed at the end of the straight pipe (306), and a plurality of spray heads (305) are uniformly distributed on the circumference of the liquid equalizing disc (304).
4. A conduit interior wall painting apparatus according to claim 1, wherein: The supporting mechanism includes two rotating shafts (103) symmetrically arranged, two supporting wheels (104) are symmetrically installed on each rotating shaft (103), and one end of one of the rotating shafts (103) is provided with a first motor (105).
5. A conduit interior wall painting apparatus according to claim 4, wherein: The rotating shaft (103) is inclinedly arranged, and the horizontal included angle is 5 degrees, the limiting rod (102) and the rotating shaft (103) are vertically arranged.
6. A conduit interior wall painting apparatus according to claim 1, wherein: The driving mechanism includes a second support (203), a winding roller (204) is installed in the middle of the second support (203), a liquid conveying pipe (206) is wound on the winding roller (204), and a second motor (205) is arranged at one end of the winding roller (204).
7. A conduit interior wall painting apparatus according to claim 1, wherein: The limiting rod (102) is in a cylindrical shape, and two are symmetrically arranged and are plug-connected with the bottom plate (101).
Citation Information
Patent Citations
Pipeline inner wall spraying device
CN218590902U