Detachable and reusable composite roller
By designing limit strips and disassembly components, the composite roll sleeve can be easily disassembled and stably fixed, solving the problem of overall scrapping of composite rolls and improving resource utilization and work efficiency.
Patent Information
- Application Number
- CN202422753280.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing composite rolls are scrapped entirely after the outer layer of the roll body wears out, resulting in resource waste and increased production costs. Furthermore, disassembly and maintenance are time-consuming and labor-intensive, and they are not easy to reuse.
The design incorporates a limiting strip and a disassembly assembly. Through the cooperation of the insertion hole and the limiting groove, the composite roll sleeve is stably positioned and easily disassembled. The auxiliary assembly, through the fixing parts and the limiting post, ensures the stable fixation of the roll sleeve to the roll shaft.
It improves the ease of disassembly and utilization of composite rolls, reduces resource waste, enhances work efficiency and stability, and lowers maintenance costs.
Smart Images

Figure CN223629224U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of roll, concretely relates to a detachable and reusable composite roll. BACKGROUND
[0002] The roll is the main working component and tool for making metal produce continuous plastic deformation on the rolling mill, and the outer layer (roll sleeve or working layer) and core of the composite roll are made of different materials, and the two materials are metallurgically combined. With the popularity of composite rolls, more and more rolling mills choose to use composite rolls. The composite roll can not only meet the requirements of the rolling mill for the wear resistance, heat fatigue resistance and other properties of the roll body, but also ensure the toughness of the core and roll neck. It is an important tool for metal processing and deformation. However, the existing composite roll is usually a whole, and the roll surface of the outer layer of the roll body is easy to wear during the rolling process. Once the wear limit is reached, the entire roll is scrapped, causing resource waste and increasing production cost. When the outer layer of the roll body (roll sleeve or working layer) is damaged, the entire composite roll needs to be disassembled for replacement or maintenance, which is time-consuming and laborious and also causes resource waste, and is not convenient for reuse.
[0003] For example, Chinese patent CN220697823U discloses a detachable and reusable composite roll, which comprises a composite roll, first plug-in rods are installed at both ends of the composite roll, the first plug-in rods are respectively plugged into corresponding mounting seats, four groups of disassembly assemblies are uniformly installed around the side wall of the mounting seat, the disassembly assemblies clamp and fix the first plug-in rods, second plug-in rods are installed at both ends of the composite roll, and the second plug-in rods are plugged into the mounting seats and clamped and fixed by the disassembly assemblies.
[0004] The composite roll has the following disadvantages: although the roll can be disassembled and installed multiple times, the design of the installation calipers and clamping blocks ensures the stable clamping of the plug-in rods, and avoids the loosening or shaking of the roll during the working process, but the composite roll is designed as a whole, and the roll surface of the outer layer of the roll body is easy to wear during the rolling process. Once the wear limit is reached, the entire roll is scrapped, causing resource waste and increasing production cost. When the outer layer of the roll body (roll sleeve or working layer) is damaged, the entire composite roll needs to be disassembled for replacement or maintenance, which is time-consuming and laborious and also causes resource waste, and is not convenient for reuse.
[0005] At present, there is no effective solution to the problems in the related art. UTILITY MODEL CONTENTS
[0006] In view of the problems in the related art, the utility model provides a detachable and reusable composite roll to overcome the above technical problems existing in the prior art.
[0007] To this end, the specific technical scheme adopted by the utility model is as follows:
[0008] A detachable and reusable composite roller, comprising a composite roller shaft and a composite roller sleeve, the composite roller sleeve is sleeved on the outer circumference of the composite roller shaft, the outer circumference of the composite roller shaft is symmetrically provided with a limiting strip, the inner part of the composite roller sleeve is provided with a dismounting assembly matched with the limiting strip, the two ends of the composite roller shaft are both provided with a mounting seat, the outer circumference of the two ends of the composite roller shaft is symmetrically provided with a limiting hole, the two ends of the composite roller sleeve are both provided with an auxiliary assembly matched with the limiting hole, and the auxiliary assembly is located on the outer circumference of the composite roller shaft.
[0009] Further, under the action of the dismounting assembly, the composite roller shaft can limit the composite roller sleeve, the stability of the composite roller sleeve in work is ensured, the composite roller sleeve can be conveniently dismounted from the composite roller shaft, the whole composite roller is not dismounted for replacement or maintenance, time and effort are saved, resource waste is avoided, and the phenomenon of repeated use is facilitated, thereby the convenience and utilization rate of the composite roller dismounting are improved.
[0010] Further, under the action of the auxiliary assembly, the composite roller sleeve and the composite roller shaft can be fixed, the disengagement phenomenon of the composite roller sleeve and the composite roller shaft in the movement process is avoided, thereby the stability of the composite roller is improved, and the working efficiency is improved.
[0011] The utility model discloses the beneficial effect is:
[0012] 1. The utility model discloses a structure is reasonable and reliable, simple operation needs when replacing or maintaining composite roll cover, first through the dismounting component and take down composite roll cover from the composite roll axle center, then in the composite roll axle center from the composite roll cover slide and draw out, can complete the dismounting work to the composite roll to the effect of the dismounting component, can realize the composite roll axle center to the limiting of composite roll cover, guarantee the stability of composite roll cover in the work, and convenient to take down composite roll cover from the composite roll axle center, avoid taking down the whole composite roll to replace or maintain, time -consuming and labor -intensive, cause resource waste, inconvenient to reuse phenomenon to improve the convenience and utilization of the composite roll dismounting, can realize the fixed between composite roll cover and composite roll axle center under the effect of auxiliary component, avoid the separation phenomenon of composite roll cover and composite roll axle center in the movement, further improve the stability of the composite roll, improve work efficiency.
[0013] 2. Through setting up the dismounting component, when need to install composite roll cover, the composite roll axle center is inserted into the installation composite roll cover under the action of the limiting groove one, when the limiting strip one end touches the spring one, under the action of pressure, the spring one shrinks, at this moment, rotate the composite roll axle center ninety degrees, then loosen the composite roll axle center, and under the rebound effect of spring one, make the limiting strip enter into the limiting groove two, can complete the installation, if need to dismount the composite roll cover, then extrude the composite roll axle center to the direction of spring one, then rotate the composite roll axle center ninety degrees, loosen the composite roll axle center at this moment, under the rebound effect of spring one, make the limiting strip leave the limiting groove two and enter into the limiting groove one, then pull out the composite roll axle center, can complete the dismounting, improve the convenience and utilization of the composite roll dismounting.
[0014] 3. Through setting up the auxiliary component, when need to fix between composite roll cover and composite roll axle center, the connecting block is set in the both ends circumference outside of composite roll axle center through the perforated sleeve, and make the one end side wall of connecting block contact with the one end side wall of composite roll cover, then, loosen the pressing plate, under the rebound of spring two and the rotation of pivot, make the end of limiting column insert into the limiting hole and contact with the inside of limiting hole, can complete the fixation of composite roll cover, when need to separate between composite roll cover and composite roll axle center, press one end of pressing plate at this moment, under the compression of spring two and the rotation of pivot, make the end of limiting column leave the limiting hole, then take down the connecting block from the composite roll axle center, can carry out the subsequent work of dismounting composite roll cover, improve the stability of the composite roll, improve work efficiency. ACCURACY
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0016] Figure 1 is a perspective view of a detachable and reusable composite roller according to an embodiment of the present application;
[0017] Figure 2 is a sectional view of a detachable and reusable composite roller according to an embodiment of the present application;
[0018] Figure 3 is a structural schematic view of a composite roller shaft center in a detachable and reusable composite roller according to an embodiment of the present application;
[0019] Figure 4 is a structural schematic view of a composite roller sleeve in a detachable and reusable composite roller according to an embodiment of the present application;
[0020] Figure 5 is a sectional view of a composite roller sleeve in a detachable and reusable composite roller according to an embodiment of the present application;
[0021] Figure 6 is a structural schematic view of an auxiliary assembly in a detachable and reusable composite roller according to an embodiment of the present application;
[0022] Figure 7 is another angle structural schematic view of an auxiliary assembly in a detachable and reusable composite roller according to an embodiment of the present application;
[0023] Figure 8 is a three-dimensional assembly view of an auxiliary assembly in a detachable and reusable composite roller according to an embodiment of the present application.
[0024] In the drawings:
[0025] 1, composite roller shaft center; 2, composite roller sleeve; 3, limiting strip; 4, disassembly assembly; 401, insertion hole; 402, limiting groove one; 403, placement groove; 404, spring one; 405, limiting groove two; 5, mounting seat; 6, limiting hole; 7, auxiliary assembly; 701, fixing piece; 7011, connecting block; 7012, through hole; 7013, sliding groove; 7014, mounting block; 7015, mounting hole; 702, disassembly piece; 7021, through hole; 7022, pressing plate; 7023, spring two; 7024, protruding plate; 7025, rotating shaft; 7026, limiting column. DETAILED DESCRIPTION
[0026] To further illustrate the embodiments, the utility model provides with the drawings, these drawings are part of the utility model disclosure, mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operating principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the drawing are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0027] According to the embodiments of the utility model, a detachable and reusable composite roller is provided.
[0028] The utility model is further illustrated by combining with the drawings and specific embodiments, as shown in Figures 1-8 According to the detachable and reusable composite roller of the embodiments of the utility model, the composite roller sleeve 2 is sleeved on the circumferential exterior of the composite roller shaft 1, the circumferential exterior of the composite roller shaft 1 is symmetrically provided with a limiting strip 3, the interior of the composite roller sleeve 2 is provided with a dismounting assembly 4 matched with the limiting strip 3, the two ends of the composite roller shaft 1 are both provided with a mounting seat 5, in specific application, the mounting seat 5 can be positionally moved according to the length of the composite roller shaft 1, which is prior art, and will not be elaborated here, the circumferential exterior of the two ends of the composite roller shaft 1 is symmetrically provided with a limiting hole 6, in specific application, the diameter of the limiting hole 6 is greater than the diameter of the limiting column 7026, the two ends of the composite roller sleeve 2 are both provided with an auxiliary assembly 7 matched with the limiting hole 6, and the auxiliary assembly 7 is located on the circumferential exterior of the composite roller shaft 1.
[0029] In one embodiment, for the above-mentioned dismounting assembly 4, the dismounting assembly 4 includes a jack 401 opened in the interior of the composite roller sleeve 2, and the jack 401 is matched with the composite roller shaft 1, the interior of the jack 401 is symmetrically provided with a limiting groove one 402 matched with the limiting strip 3 on both sides, one end of the jack 401 and located in the interior of the composite roller sleeve 2 is provided with a placing groove 403, the interior of the placing groove 403 is provided with a spring one 404 matched with the limiting strip 3, the middle part of the composite roller sleeve 2 and located symmetrically at the top and bottom of the jack 401 is provided with a limiting groove two 405 matched with the limiting strip 3, so that under the action of the dismounting assembly 4, the composite roller shaft 1 can limit the composite roller sleeve 2, ensure the stability of the composite roller sleeve 2 in work, and facilitate the dismounting of the composite roller sleeve 2 from the composite roller shaft 1, avoid the dismounting and replacement or maintenance of the whole composite roller, which is time-consuming and laborious, causes resource waste, and is inconvenient for reuse, thereby improving the convenience and utilization rate of the composite roller dismounting.
[0030] The specific working principle of the dismounting assembly 4 is as follows: when the composite roll sleeve 2 needs to be installed, the composite roll shaft 1 is inserted into the composite roll sleeve 2 under the action of the limiting groove one 402, when the one end of the limiting strip 3 abuts against the spring one 404, the spring one 404 is contracted under the action of the pressure, at this time, the composite roll shaft 1 is rotated by 90 degrees, then the composite roll shaft 1 is loosened, and under the rebound action of the spring one 404, the limiting strip 3 enters into the limiting groove two 405, and the installation is completed, if the composite roll sleeve 2 needs to be dismounted, the composite roll shaft 1 is pressed towards the spring one 404, then the composite roll shaft 1 is rotated by 90 degrees, at this time, the composite roll shaft 1 is loosened, and under the rebound action of the spring one 404, the limiting strip 3 leaves the limiting groove two 405 and enters into the limiting groove one 402, then the composite roll shaft 1 is pulled out, and the dismounting is completed, thereby improving the convenience and utilization of the composite roll dismounting.
[0031] In one embodiment, for the above-mentioned auxiliary assembly 7, the auxiliary assembly 7 comprises a fixing piece 701 arranged outside the circumference of the composite roll shaft 1, and the two sides of the fixing piece 701 are symmetrically provided with dismounting pieces 702, the fixing piece 701 comprises a connecting block 7011 sleeved outside the circumference of the composite roll shaft 1, one end of the connecting block 7011 is provided with a through hole 7012 matched with the composite roll shaft 1, the inside of the through hole 7012 is symmetrically provided with a sliding groove 7013 matched with the limiting strip 3, the two sides of one end of the connecting block 7011 are provided with two symmetric mounting blocks 7014, the other end of the connecting block 7011 is symmetrically provided with mounting holes 7015, the dismounting piece 702 comprises a through hole 7021 arranged in the side wall of the mounting block 7014, the two sides of the connecting block 7011 are symmetrically provided with pressing plates 7022, one end of the bottom of the pressing plate 7022 is provided with a spring two 7023 matched with the mounting hole 7015, the middle of the bottom of the pressing plate 7022 is provided with a lug 7024, the two sides of the lug 7024 are provided with a rotating shaft 7025 matched with the through hole 7021, the other end of the bottom of the pressing plate 7022 is provided with a limiting column 7026 matched with the limiting hole 6, so that under the action of the auxiliary assembly 7, the fixing between the composite roll sleeve 2 and the composite roll shaft 1 can be realized, and the disengagement phenomenon between the composite roll sleeve 2 and the composite roll shaft 1 in the movement process is avoided, thereby improving the stability of the composite roll and improving the work efficiency.
[0032] The specific working principle of the auxiliary assembly 7 is as follows: when it is needed to fix the composite roller sleeve 2 and the composite roller shaft 1, the connecting block 7011 is sleeved on the outer circumference of the two ends of the composite roller shaft 1 through the through hole 7012, and the end side wall of the connecting block 7011 is in contact with the end side wall of the composite roller sleeve 2, then the pressing plate 7022 is loosened, under the rebound of the spring two 7023 and the rotation of the rotating shaft 7025, the end of the limiting column 7026 is inserted into the limiting hole 6 and abuts against the inner part of the limiting hole 6, and the fixing of the composite roller sleeve 2 is completed; when it is needed to separate the composite roller sleeve 2 and the composite roller shaft 1, one end of the pressing plate 7022 is pressed, at this time, under the compression of the spring two 7023 and the rotation of the rotating shaft 7025, the end of the limiting column 7026 is separated from the limiting hole 6, then the connecting block 7011 is taken off from the composite roller shaft 1, and the subsequent disassembly work of the composite roller sleeve 2 is carried out, thereby improving the stability of the composite roller and improving the work efficiency.
[0033] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process is described in detail below.
[0034] In actual application, when it is needed to replace or maintain the composite roller sleeve, the composite roller sleeve 2 is first disassembled from the composite roller shaft 1 through the disassembly assembly 4, the composite roller shaft 1 is extruded in the direction of the spring one 404, under the action of the pressure, the spring one 404 is contracted, at this time, the composite roller shaft 1 is rotated by 90 degrees, then the composite roller shaft 1 is loosened, and under the rebound action of the spring one 404, the limiting strip 3 enters into the limiting groove two 405, the disassembly work of the composite roller sleeve 2 is completed, then the disassembled composite roller sleeve 2 is maintained or replaced, the composite roller shaft 1 remains unchanged, the new or maintained composite roller sleeve 2 is installed on the original composite roller shaft 1 and continues to be used, thereby reducing resource waste and improving the reusability, when it is needed to install the composite roller sleeve 2, the composite roller sleeve 2 is installed on the composite roller shaft 1 through the disassembly assembly 4, and the fixing between the composite roller sleeve 2 and the composite roller shaft 1 is realized through the auxiliary assembly 7, the separation phenomenon of the composite roller sleeve 2 and the composite roller shaft 1 in the movement process is avoided, and the stability of the composite roller is improved, and the work efficiency is improved.
[0035] In the utility model, unless another definite provision and limitation, the term "installation", "arrangement", "connection", "fixation", "screw connection" and so on term should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication or the interaction relationship of two elements inside two elements, unless another definite limitation, for the ordinary skill in the art, can understand the specific meaning of the above-mentioned term in the utility model according to the specific situation.
[0036] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A detachable and reusable composite roll comprising a composite roll shaft (1) and a composite roll sleeve (2), characterized in that, The composite roller sleeve (2) is sleeved on the outer circumference of the composite roller shaft (1), the outer circumference of the composite roller shaft (1) is symmetrically provided with a limiting strip (3), the inside of the composite roller sleeve (2) is provided with a dismounting assembly (4) matched with the limiting strip (3), the two ends of the composite roller shaft (1) are both provided with a mounting base (5), the outer circumference of the two ends of the composite roller shaft (1) is symmetrically provided with a limiting hole (6), the two ends of the composite roller sleeve (2) are both provided with an auxiliary assembly (7) matched with the limiting hole (6), and the auxiliary assembly (7) is located on the outer circumference of the composite roller shaft (1).
2. The detachable and reusable composite roll as claimed in claim 1, wherein, The dismounting assembly (4) comprises a jack (401) formed in the inside of the composite roller sleeve (2), and the jack (401) is matched with the composite roller shaft (1); limiting grooves (402) matched with the limiting strip (3) are symmetrically formed in the inside of the jack (401); and a placing groove (403) is formed in one end of the jack (401) and located in the inside of the composite roller sleeve (2).
3. The detachable and reusable composite roll as claimed in claim 2, wherein, The inside of the placing groove (403) is provided with a spring (404) matched with the limiting strip (3); and limiting grooves (405) matched with the limiting strip (3) are symmetrically formed in the middle of the composite roller sleeve (2) and located at the top and bottom of the jack (401).
4. The detachable and reusable composite roll as claimed in claim 1, wherein, The auxiliary assembly (7) comprises a fixing piece (701) arranged on the outer circumference of the composite roller shaft (1); and dismounting pieces (702) are symmetrically arranged on the two sides of the fixing piece (701).
5. A composite roll according to claim 4, wherein The fixing piece (701) comprises a connecting block (7011) sleeved on the outer circumference of the composite roller shaft (1); a through hole (7012) matched with the composite roller shaft (1) is formed in the middle of one end of the connecting block (7011); slide grooves (7013) matched with the limiting strip (3) are symmetrically formed in the inside of the through hole (7012); two symmetric mounting blocks (7014) are arranged on the two sides of one end of the connecting block (7011); and mounting holes (7015) are symmetrically formed in the two sides of the other end of the connecting block (7011).
6. A dismountable and reusable composite roll according to claim 5, characterized in that The dismounting piece (702) comprises a through hole (7021) formed in the side wall of the mounting block (7014); pressing plates (7022) are symmetrically arranged on the two sides of the connecting block (7011); springs (7023) matched with the mounting holes (7015) are arranged on one end of the bottom end of the pressing plates (7022).
7. A dismountable and reusable composite roll according to claim 6, characterized in that The bottom end of the pressing plate (7022) is provided with a lug plate (7024) in the middle; shafts (7025) matched with the through holes (7021) are arranged on the two sides of the lug plate (7024); and limiting columns (7026) matched with the limiting holes (6) are arranged on the other end of the bottom of the pressing plate (7022).
Citation Information
Patent Citations
Detachable and reusable composite roller
CN220697823U