Blank arranging machine

Abstract

The utility model discloses a blank arranging machine which comprises a workbench, a supporting frame, a connecting vertical plate, a Y-axis translation driving mechanism, a Z-axis lifting driving mechanism, a press material taking mechanism and a material receiving and blank arranging mechanism, the Z-axis lifting driving mechanism is fixedly arranged on the translation part of the Y-axis translation driving mechanism, and the press material taking mechanism is fixedly arranged on the lifting part of the Z-axis lifting driving mechanism. The connecting vertical plate is vertically installed on the side edge of one end of the workbench, and one side of the material receiving and blank arranging mechanism is connected with the connecting vertical plate and is in butt joint with the discharging portion of the pressing machine material taking mechanism. The material receiving and blank arranging mechanism comprises a material disc, a material receiving table, a vibration device, a dust suction device and a locking assembly. The material receiving table inclines towards the side close to the connecting vertical plate, and the feeding end of the material receiving table is downwards arranged in an inclined mode. According to the utility model, a series of automatic operations such as automatic material taking, automatic plate feeding, automatic blank discharging and automatic dust collection of blanks can be realized, the automation degree is high, the production efficiency is improved, the production period is shortened, and the manual intervention and the cost are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of blank arranging machine, more specifically, relate to a blank arranging machine. BACKGROUND

[0002] Powder metallurgy is a kind of process technology using metal powder (or mixture of metal powder and non-metal powder) as raw material, after compaction forming and sintering, to make various shaped parts, its process flow generally includes three steps of mixing, compaction forming and sintering to get finished product, after compaction forming, the blank arranged in the tray is needed first, then sintering work is carried out, the existing blank arranging machine has low working efficiency, and it usually needs a long time to complete the blanking of blank and then arranging in turn, which greatly affects the efficiency of production line, also increases the production cycle of product, and too much manual intervention, time-consuming and labor-consuming, greatly increases the production cost. UTILITY MODEL CONTENTS

[0003] The utility model aims at overcoming the above-mentioned defects in the prior art, providing a blank arranging machine capable of realizing a series of automatic operations such as automatic blank taking, automatic plate feeding, automatic blank arranging and automatic dust collection, with high blank arranging efficiency and less manual intervention.

[0004] To achieve the above-mentioned purpose, the utility model provides a kind of blank arranging machine, including workbench, support frame, connecting vertical plate, Y axis translation drive mechanism, Z axis lifting drive mechanism, press material taking mechanism, material receiving blank arranging mechanism, the Y axis translation drive mechanism is fixedly arranged in the upper of workbench by support frame, the Z axis lifting drive mechanism is fixedly arranged on the translation position of Y axis translation drive mechanism and is driven to come and go translation by Y axis translation drive mechanism, the press material taking mechanism is fixedly arranged on the lifting position of Z axis lifting drive mechanism and is driven to move up and down by Z axis lifting drive mechanism, the connecting vertical plate is vertically installed in the end side of workbench, one side of the material receiving blank arranging mechanism is connected with the connecting vertical plate and is opposite to the blanking position of press material taking mechanism, the material receiving blank arranging mechanism includes tray, material receiving table, vibration device, dust collection device and locking assembly, the material inlet end of material receiving table is opposite to the blanking position of press material taking mechanism, the material receiving table is inclined towards the side close to connecting vertical plate and makes its material inlet end be inclined downward, the tray is placed on the containing platform of the top surface of material receiving table along the inclination direction of material receiving table and is fixedly installed on material receiving table by locking assembly, the vibration device is installed at the bottom of material receiving table and can drive material receiving table to vibrate, the dust collection device is installed at the bottom end of material receiving table and is below vibration device.

[0005] As preferred, the vibrating device comprises a vibrator and a swing frame, the top surface of the vibrator is fixedly connected at the middle position of the bottom of the receiving table along the inclined direction of the receiving table, the bottom surface of the vibrator is hingedly connected with the hinged seat on one side of the swing frame, first and second arc-shaped holes with gradually increasing arc length along the inclined direction are respectively arranged on the two outer sides of the vibrator on both sides of the hinged seat, two adjusting holes along the vertical direction are arranged on the movable plate on the other side of the swing frame, and the movable plate is movably connected with the support frame through the locking screw passing through the adjusting hole.

[0006] As preferred, the receiving table is respectively provided with a first stop edge on the left and right sides and the bottom, the tray is respectively provided with a second stop edge on the left and right sides and the bottom corresponding to the first stop edge, the top surface of the tray is uniformly provided with a plurality of first through holes, and the bottom position of the accommodating platform is uniformly provided with second through holes.

[0007] As preferred, the locking assembly is provided as a plurality of adjustable handles, each adjustable handle is spaced and rotatably arranged on the first stop edge on the outward side of the receiving table, and when the tray is placed on the accommodating platform, the output shaft of the adjustable handle is abutted against the second stop edge of the tray by rotating the adjustable handle, so that the tray is fixedly installed.

[0008] As preferred, the dust suction device comprises a dust suction funnel and a funnel joint, the rectangular opening part of the dust suction funnel is fixedly installed at the bottom end of the receiving table and below all the second through holes on the accommodating platform, and the funnel joint is installed at the outlet position of the bottom of the dust suction funnel.

[0009] As preferred, the press material taking mechanism comprises a material taking support, a material taking device, a vacuum generator and a vacuum filter, one side of the material taking support is fixedly installed on the lifting position of the Z-axis lifting driving mechanism, the material taking device is movably and horizontally installed on the other side bottom of the outwardly inclined material taking support, the vacuum generator is fixedly connected on the top of the side of the material taking support away from the material taking device, and the vacuum filter is fixedly connected on the middle of the side of the material taking support away from the material taking device.

[0010] As preferred, the material taking device comprises a material taking plate, a manual displacement table and a material taking suction cup, one end of the material taking plate is installed on the other side bottom of the material taking support through the manual displacement table, and the material taking suction cup is downwardly installed on the other end of the material taking plate.

[0011] As preferred, the Y-axis translation driving mechanism is provided as a Y-axis translation sliding table module.

[0012] As preferred, the Z-axis lifting driving mechanism is provided as a Z-axis lifting driving module.

[0013] Compared with the prior art, the beneficial effects of the utility model lie in that

[0014] The blanking machine has the advantages of simple and novel structure, reasonable design, automatic blank taking and automatic plate feeding of the blank, automatic blanking and automatic dust collection, high automation degree, improved production efficiency, shortened production cycle, reduced manual intervention and production cost, and large-scale production demand of enterprises. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the drawings.

[0016] Figure 1 It is a structure schematic diagram of the blanking machine provided by the utility model embodiment Figure 1 ;

[0017] Figure 2 It is a structure schematic diagram of the blanking machine provided by the utility model embodiment Figure 2 ;

[0018] Figure 3 It is an explosion schematic diagram of the material receiving and blanking mechanism of the blanking machine provided by the utility model embodiment

[0019] Figure 4 It is a partial structure schematic diagram of the blanking machine provided by the utility model embodiment

[0020] Figure 5 It is an enlarged schematic diagram of the press material taking mechanism of the blanking machine provided by the utility model embodiment

[0021] Figure 6 It is an assembly schematic diagram of the blanking machine and the powder forming press provided by the utility model embodiment. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme of the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Please refer to Figure 1 The embodiments of the utility model provide a blanking machine which comprises workbench 1, support frame 2, connecting vertical plate 3, Y axis translation driving mechanism 4, Z axis lifting driving mechanism 5, press material taking mechanism 6, material receiving and blanking mechanism 7 and the like components, and the various components of the embodiments will be described in detail below in combination with the drawings.

[0024] As Figure 1 Indicated, Y axis translation driving mechanism 4 can be fixedly arranged on the upper side of workbench 1 through support frame 2, Z axis lifting driving mechanism 5 is fixedly arranged on the translation position of Y axis translation driving mechanism 4 and is driven to move back and forth by Y axis translation driving mechanism 4, press material taking mechanism 6 is fixedly arranged on the lifting position of Z axis lifting driving mechanism 5 and is driven to move up and down by Z axis lifting driving mechanism 5, connecting vertical plate 3 is vertically installed on the end side of workbench 1, and one side of material receiving and blanking mechanism 7 is connected with connecting vertical plate 3 and is opposite to the discharging position of press material taking mechanism 6.

[0025] Among them, Z axis lifting driving mechanism 5 can be responsible for lifting movement in the direction of Z axis on the basis of the translation movement of Y axis translation driving mechanism 4 and can drive press material taking mechanism 6 to move up and down, so as to realize flexible adjustment of the height of material taking; press material taking mechanism 6 is used to take the formed blank from the powder forming press, and is driven by Y axis translation driving mechanism 4 and Z axis lifting driving mechanism 5 to send it to material receiving and blanking mechanism 7.

[0026] Preferably, Y axis translation driving mechanism 4 can be provided as Y axis translation sliding table module.

[0027] More further, Z axis lifting driving mechanism 5 can be provided as Z axis lifting driving module.

[0028] As Figure 2 And Figure 3As shown, the blank receiving and arranging mechanism 7 can include a tray 71, a receiving table 72, a vibrating device 73, a dust suction device 74, and a locking assembly 75. The receiving end of the receiving table 72 is connected to the blank discharging part of the press blank taking mechanism 6. The receiving table 72 is inclined towards the side close to the connecting upright plate 3, and the receiving end thereof is inclined downward. The tray 71 is placed on the receiving platform 720 on the top surface of the receiving table 72 along the inclination direction of the receiving table 72 and is fixedly installed on the receiving table 72 by the locking assembly 75. The vibrating device 73 is installed at the bottom of the receiving table 72 and can drive the receiving table 72 to vibrate. The dust suction device 74 is installed at the bottom end of the receiving table 72 and is located below the vibrating device 73.

[0029] In specific implementation, the tray 71 is used to accommodate the received blank. The receiving table 72 and the tray 71 are designed to be inclined and placed, which, in cooperation with the vibrating device 73, can facilitate the blank to slide and arrange more smoothly, improve the blank arranging efficiency, and reduce manual intervention. The dust suction device 74 can suck and remove dust and other particulate matters generated during the blank receiving and arranging process, thereby reducing the risk of affecting the quality of subsequent processing of the blank due to dust. The locking assembly 75 is used to fix the tray 71, so as to ensure that the tray 71 does not shake or fall off violently under the vibration of the vibrating device 73.

[0030] Specifically, the vibrating device 73 can include a vibrator 731 and a swing frame 732. The top surface of the vibrator 731 is fixedly connected to the middle position of the bottom of the receiving table 72 along the inclination direction of the receiving table 72. The bottom surface of the vibrator 731 is hingedly connected to a hinged seat 733 on one side of the swing frame 732. First and second arc-shaped holes 7331 and 7332 with arc lengths that gradually increase along the inclination direction thereof are respectively formed on both sides of the hinged seat 733 corresponding to the connection positions of the two outer sides of the vibrator 731. An activity plate 734 provided on the other side of the swing frame 732 is provided with two adjusting holes 7341 formed along the vertical direction thereof. The activity plate 734 is movably connected to the support frame 2 by locking screws passing through the adjusting holes 7341.

[0031] The swing frame 732 is mainly used for the installation of the vibrator 731 and can limit the vibration amplitude of the vibrator 731. The first and second arc-shaped holes 7331 and 7332 can be formed with different arc lengths according to actual needs to limit the vibration amplitude of the vibrator 731, so as to adjust the vibration strength and direction of the vibrator 731.

[0032] Further, first stop edges 721 can be respectively provided on the left and right sides and the bottom of the receiving table 72. Second stop edges 711 can be respectively provided on the left and right sides and the bottom of the tray 71 corresponding to the first stop edges 721. First through holes 712 can be uniformly formed on the top surface of the tray 71. Second through holes 722 can be uniformly formed on the bottom position of the receiving platform 720.

[0033] Preferably, the locking assembly 75 is arranged as a plurality of adjustable handles 751, each of which is spaced apart and rotatably penetrates the first flange 721 arranged on the outward side of the receiving table 72. When the material disc 71 is placed on the receiving platform 720, the output shaft of the adjustable handle 751 can be abutted against the second flange 711 of the material disc 71 by rotating the adjustable handle 751, so as to realize fixed installation.

[0034] In order to suck and collect the dust and particulate matters on the blank, the dust suction device 74 can include a dust suction hopper 741 and a hopper joint 742. The rectangular opening part of the dust suction hopper 741 is fixedly installed at the bottom end of the receiving table 72 and located below all the second through holes 722 on the receiving platform 720. The hopper joint 742 is installed at the outlet position of the bottom of the dust suction hopper 741. The bottom end opening of the hopper joint 742 is connected with an external air suction source through a dust suction pipe.

[0035] As shown in Figure 4 The press material taking mechanism 6 can include a material taking support 61, a material taking device 62, a vacuum generator 63 and a vacuum filter 64. One side of the material taking support 61 is fixedly installed on the lifting position of the Z-axis lifting driving mechanism 5. The material taking device 62 is movably and horizontally installed at the bottom of the other side of the outwardly inclined material taking support 61. The vacuum generator 63 is fixedly connected to the top of the side of the material taking support 61 away from the material taking device 62. The vacuum filter 64 is fixedly connected to the middle of the side of the material taking support 61 away from the material taking device 62.

[0036] As shown in Figure 5 The material taking device 62 can include a material taking plate 621, a manual displacement table 622 and a material taking suction disc 623. One end of the material taking plate 621 is installed at the bottom of the other side of the material taking support 61 through the manual displacement table 622. The material taking suction disc 623 is downwardly installed at the other end of the material taking plate 621.

[0037] In specific implementation, the vacuum generator 63 can provide a negative pressure environment for the material taking suction disc 623 to adsorb the blank. The vacuum filter 64 can also filter the air entering the vacuum system to prevent impurities from affecting the operation of the vacuum generator 63, so as to ensure that the material taking of the material taking device 62 is not affected. The manual displacement table 622 can adjust the relative distance between the material taking plate 621 and the material taking support 61. The operator can assist in adjusting the position of material taking according to actual needs, thereby improving the operation stability of the overall equipment.

[0038] Working principle of the embodiment:

[0039] As shown in Figure 6As shown, first, the blank arranging machine is installed by connecting the vertical plate 3 at the discharge station close to the powder forming press 101 and tilting the receiving table 72 of the receiving and blank arranging mechanism 7 to the side of the discharge station of the powder forming press 101, and when in operation, the material taking suction cup 623 of the press material taking mechanism 6 is moved to the position of the formed blank on the discharge station by the Y-axis translation driving mechanism 4 and the Z-axis lifting driving mechanism 5 to suck the blank, and then the sucked blank is sequentially placed at the top end of the tray 71 close to the right inner side wall of the powder forming press 101, and each blank is sequentially slid from top to bottom and arranged in a row under the conditions of gravity and vibration of the receiving table 72 and the tray 71 driven by the vibration device 73, and then the material taking suction cup 623 sequentially moves the blank from right to left along the width direction of the tray 71 and is sequentially placed and slid at the top end, and the above operation is repeated, so that each blank is sequentially arranged from right to left on the tray 71 to be full of blanks, and at the same time, in the blank arranging process, the dust suction device 74 can adsorb the dust and other impurities attached to the blank, the operator rotates each adjustable handle 751 to release the locking of the full tray, and finally the full tray is taken out and transported to the next station, that is, one time of blank arranging work is completed.

[0040] In summary, the Y-axis translation driving mechanism, the Z-axis lifting driving mechanism and the press material taking mechanism can realize automatic material taking and automatic plate arranging, and the vibration device and the dust suction device of the receiving and blank arranging mechanism can realize a series of automatic operations such as automatic blank arranging and automatic dust suction, so that the degree of automation is high, the production efficiency is improved, the production cycle is shortened, the manual intervention and production cost are reduced, and the large-scale production demand of enterprises can be met.

[0041] The above embodiment is a preferred embodiment of the utility model, but the embodiment of the utility model is not limited by the above embodiment, and any change, modification, replacement, combination and simplification without departing from the spirit and principle of the utility model should be an equivalent replacement method, which is included in the protection scope of the utility model.

Claims

1. A blanking machine characterized by: The utility model provides a kind of automatic feeding and blanking mechanism of injection molding machine, including workbench (1), support frame (2), connecting vertical plate (3), Y axis translation drive mechanism (4), Z axis lifting drive mechanism (5), press material taking mechanism (6), material receiving and blanking mechanism (7), the Y axis translation drive mechanism (4) is fixedly arranged in the upper of workbench (1) by support frame (2), the Z axis lifting drive mechanism (5) is fixedly arranged on the translation site of Y axis translation drive mechanism (4) and is driven by Y axis translation drive mechanism (4) to go back and forth translation, the press material taking mechanism (6) is fixedly arranged on the lifting site of Z axis lifting drive mechanism (5) and is driven by Z axis lifting drive mechanism (5) to move up and down, the connecting vertical plate (3) is vertically installed in the end side of workbench (1), one side of the material receiving and blanking mechanism (7) is connected with connecting vertical plate (3) and is opposite to the blanking site of press material taking mechanism (6), the material receiving and blanking mechanism (7) includes tray (71), material receiving platform (72), vibrating device (73), dust collection device (74) and locking assembly (75), the material receiving end of the material receiving platform (72) is opposite to the blanking site of press material taking mechanism (6), the material receiving platform (72) is inclined towards the side close to connecting vertical plate (3) and makes its material receiving end be inclined downwards, the tray (71) is placed on the containing platform (720) of the top surface of material receiving platform (72) along the inclination direction of material receiving platform (72) and is fixedly installed on material receiving platform (72) by locking assembly (75), the vibrating device (73) is installed at the bottom of material receiving platform (72) and can drive material receiving platform (72) to vibrate, the dust collection device (74) is installed at the bottom end of material receiving platform (72) and is below vibrating device (73).

2. A layboy according to claim 1, characterized in that: The vibrating device (73) includes vibrator (731) and swing frame (732), the top surface of vibrator (731) is fixedly connected at the middle position of the bottom of material receiving platform (72) along the inclination direction of material receiving platform (72), the bottom surface of vibrator (731) is hinged with the hinge seat (733) of one side of swing frame (732), the hinge seat (733) is respectively provided with first arc-shaped hole (7331) and second arc-shaped hole (7332) on both sides, which are arranged along the inclination direction and the curvature of the arc is gradually longer, the other side of swing frame (732) is provided with two adjusting holes (7341) arranged along the vertical direction, and the movable plate (734) is movably connected with the support frame (2) by locking screw passing through the adjusting holes (7341).

3. A layboy according to claim 1, characterized in that: The left and right sides and the bottom of the material receiving platform (72) are respectively provided with first stop edge (721), the left and right sides and the bottom of the tray (71) are respectively provided with second stop edge (711) corresponding to the first stop edge (721), the top surface of the tray (71) is uniformly provided with a plurality of first through holes (712), and the bottom position of the containing platform (720) is uniformly provided with second through holes (722).

4. A layboy according to claim 3, characterised in that: The locking assembly (75) is provided with several adjustable handles (751), each adjustable handle (751) is spaced and rotatably arranged on the first flange (721) on the outward side of the receiving table (72), when the material disc (71) is placed on the containing platform (720), the output shaft of the adjustable handle (751) is abutted with the second flange (711) of the material disc (71) by rotating the adjustable handle (751), so as to realize fixed installation.

5. A layboy according to claim 3, characterised in that: The dust collection device (74) comprises a dust collection funnel (741) and a funnel connector (742), the rectangular opening part of the dust collection funnel (741) is fixedly installed at the bottom end of the receiving table (72) and located below all the second through holes (722) on the containing platform (720), and the funnel connector (742) is installed at the outlet position of the bottom of the dust collection funnel (741).

6. A layboy according to claim 1, characterized in that: The press material taking mechanism (6) comprises a material taking support (61), a material taking device (62), a vacuum generator (63) and a vacuum filter (64), one side of the material taking support (61) is fixedly installed on the lifting position of the Z-axis lifting driving mechanism (5), the material taking device (62) is movably and horizontally installed at the bottom of the other side of the outwardly inclined material taking support (61), the vacuum generator (63) is fixedly connected to the top of the side of the material taking support (61) away from the material taking device (62), and the vacuum filter (64) is fixedly connected to the middle of the side of the material taking support (61) away from the material taking device (62).

7. A layboy according to claim 6, characterised in that: The material taking device (62) comprises a material taking plate (621), a manual displacement table (622) and a material taking suction cup (623), one end of the material taking plate (621) is installed at the bottom of the other side of the material taking support (61) through the manual displacement table (622), and the material taking suction cup (623) is downwardly installed at the other end of the material taking plate (621).

8. A layboy according to claim 1, characterized in that: The Y-axis translation driving mechanism (4) is provided as a Y-axis translation sliding table module.

9. A layboy according to claim 1, characterized in that: The Z-axis lifting driving mechanism (5) is provided as a Z-axis lifting driving module.

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