Robot automatic welding machine for automobile pipeline welding
By designing a dual-station clamping assembly and an oscillation mechanism, the problems of low single-station efficiency, unstable clamping, and uneven heating in existing automotive pipeline welding robots and automatic welding machines have been solved, achieving a highly efficient and stable welding process and improving welding quality and production efficiency.
Patent Information
- Application Number
- CN202423177539.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing automotive pipeline welding robots and automatic welding machines suffer from low efficiency in single-station operation mode, inaccurate positioning due to lack of effective clamping components, and uneven heating of the welding area, which affect welding quality and production efficiency.
A welding head combining a dual-station clamping assembly, a robotic arm, and a vibration mechanism was designed to enable multi-station operation. The clamping assembly provides stable clamping through the coordinated action of the crossbar, clamping plate, and pressure bar. The vibration mechanism ensures uniform heating of the welding area, and the wire feeding mechanism achieves continuous material transport through the wire feeding gun and wire winding disc.
It improves welding efficiency, ensures the consistency and stability of welding quality, reduces welding deformation, and improves production efficiency and welding quality.
Smart Images
Figure CN223629783U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipeline welding technical field especially is related to a kind of robot automatic welding machine for automobile pipeline welding. BACKGROUND
[0002] In modern automobile manufacturing industry, pipeline welding is one of the key processes to connect various fluid transmission pipelines, and its quality and efficiency directly affect the performance and production cost of the whole vehicle. A kind of robot automatic welding machine for automobile pipeline welding Traditional pipeline welding operation relies on manual operation or simple semi-automatic equipment. These methods not only have high labor intensity and poor working environment, but also are difficult to ensure the consistency and stability of welding. In recent years, with the rapid development of industrial robots, more and more automobile manufacturers have begun to introduce robot automatic welding machine to improve the automation degree and welding quality of welding operation.
[0003] However, the current widely used automobile pipeline welding robot automatic welding machine on the market still has some significant technical limitations. First, most welding machines are designed as single-station working mode, i.e. only one workpiece can be welded at a time, which greatly limits the improvement of production efficiency. In the highly competitive automobile manufacturing industry, improving production efficiency and shortening production cycle are the key to the sustainable development of enterprises. Therefore, single-station welding machine has been difficult to meet the current production needs.
[0004] Secondly, the existing welding machine generally lacks effective clamping components, which means that the workpiece needs to be positioned and fixed by manual or other auxiliary tools during welding. This dependence not only increases the complexity of operation, but also may cause welding defects such as misalignment of weld, incomplete welding, etc. due to inaccurate positioning, thereby affecting the overall quality and reliability of the product.
[0005] Thirdly, as one of the traditional welding methods, flame welding still accounts for a certain proportion in pipeline welding. However, flame welding has the problem of uneven heating in the welding area, because the outer flame and inner flame in the flame have different temperatures, which often leads to inconsistent weld structure performance, uneven distribution of welding stress, and possible welding deformation. These problems not only reduce the strength and sealing performance of the welded joint, but also increase the difficulty of subsequent processing and debugging, further affecting production efficiency and cost control.
[0006] In summary, the existing automobile pipeline welding robot automatic welding machine still has great improvement space in terms of working efficiency, workpiece positioning accuracy and welding quality. In order to overcome these technical bottlenecks, it is of great significance to develop a new type of automatic welding machine that can realize multi-station high-efficiency operation, has precise clamping and positioning function, and can ensure uniform heating of the welding area, to improve the automation level of automobile pipeline welding, ensure welding quality and reduce production cost. Utility model content
[0007] In view of the above, in order to overcome the defects of the prior art, the utility model provides a kind of robot automatic welding machine for automobile pipeline welding, the conventional welding machine design is effectively solved by the present design single-station mode, low efficiency, lack of effective clamping assembly, affect the overall quality and reliability of product, the heating of welding area is uneven, leading to the inconsistency of weld structure performance, affect the quality of welding Problem.
[0008] To achieve the above object, the utility model provides the following technical scheme:
[0009] The utility model discloses a machine table, the top of machine table is equipped with support frame, the right side top of support frame is equipped with three -color lamp, the rear side of the top of machine table is equipped with two clamping assemblies, two clamping assemblies are symmetrically arranged with the center line of machine table as the axis of symmetry, the top of machine table is equipped with mechanical arm, the bottom of mechanical arm is equipped with support, the middle part of support is equipped with oscillation mechanism, the bottom of oscillation mechanism is equipped with welding head, the top of support is equipped with two cylindrical rods, two cylindrical rods are symmetrically arranged, the rear side of cylindrical rod is equipped with adjusting block, the top of adjusting block is equipped with wire feeding mechanism.
[0010] Preferably, the clamping assembly includes a bottom plate, the bottom of the bottom plate is connected to the top of the machine table, the left side of the bottom plate is provided with a support plate, and the right side top of the bottom plate is provided with a vertical plate.
[0011] Preferably, a plurality of horizontal rods are uniformly and slidingly connected to the top of the vertical plate, a clamping plate is provided on the left side of the horizontal rod and penetrates the vertical plate, a pressure rod is rotatably connected to the rear side of the horizontal rod, a connecting block is rotatably connected to the top of the pressure rod, and the left side of the connecting block is rotatably connected to the vertical plate.
[0012] Preferably, the oscillation mechanism includes a motor, the bottom of the motor is provided with a disc, and the outer edge of the bottom of the disc is provided with a connecting rod.
[0013] Preferably, the top of the connecting rod is provided with a sliding plate, the top of the sliding plate is slidingly connected to the support, and the bottom of the sliding plate is connected to the top of the welding head.
[0014] Preferably, the wire feeding mechanism includes a limiting plate, the bottom of the limiting plate is slidingly connected to the adjusting block, two wire feeding guns are uniformly provided on the top of the adjusting block, and the two wire feeding guns are symmetrically arranged with the center line of the adjusting block as the axis of symmetry.
[0015] Preferably, the outer side of the wire feeding gun is matched with a wire winding disc, and the bottom of the wire winding disc is rotatably connected to the top of the machine table.
[0016] Compared with the prior art, the utility model has the advantages of
[0017] Two clamping assemblies are arranged on the machine table and are symmetrically arranged left and right with the machine table center line as the symmetric axis, double-station operation is realized, when one station is processing, the other station can simultaneously prepare for clamping workpieces, the operation efficiency is remarkably improved, the mechanical arm has flexible moving ability, can accurately control the position and action of the welding head, satisfies different welding demands, the design of the oscillation mechanism enables the welding head to reciprocatingly move, ensures that the to-be-welded area is uniformly heated, reduces welding deformation, improves welding quality, the clamping assembly realizes stable clamping of the workpiece through the cooperation of the cross rod, clamping plate, pressing rod and connecting block and the like, the friction between the pressing rod, connecting block and stand plate is large, and continuous clamping is facilitated, the wire feeding mechanism realizes stable and continuous conveying of slender materials such as metal wires through the cooperation of the wire feeding gun and wire winding disc, and ensures the continuity and stability of the welding process. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is an overall structure schematic view of the utility model.
[0019] Figure 2 It is a mechanical arm and clamping assembly cooperation structure schematic view of the utility model.
[0020] Figure 3 It is a clamping assembly clamping state schematic view of the utility model.
[0021] Figure 4 It is a clamping assembly loosening state schematic view of the utility model.
[0022] Figure 5 It is a mechanical arm and welding head cooperation structure schematic view of the utility model.
[0023] Figure 6 It is a support and welding head cooperation structure schematic view of the utility model.
[0024] Figure 7 It is a motor and sliding plate cooperation structure schematic view of the utility model.
[0025] Marked number in the drawing: 1, machine table;2, support frame;3, three-color lamp;4, mechanical arm;5, bottom plate;6, support plate;7, clamping plate;8, pressing rod;9, cross rod;10, stand plate;11, connecting block;12, support;13, cylindrical rod;14, adjusting block;15, wire feeding gun;16, welding head;17, motor;18, disc;19, connecting rod;20, sliding plate;21, limiting plate;22, wire winding disc. DETAILED DESCRIPTION
[0026] The specific embodiment of the utility model is further explained in detail. Figures 1-7 The specific embodiment of the utility model is further explained in detail.
[0027] The utility model discloses a machine table 1 is as the support base of whole equipment, and the machine table 1 is steady and convenient for moving or fixed installation, and the top of machine table 1 is equipped with support frame 2, sets up at the top of machine table 1, is used for supporting and fixing other components, and the right side top of support frame 2 is equipped with three color lamp 3, and three color lamp 3 is installed in the right side top of support frame 2, is used for indicating the working condition of equipment, such as standby, operation, failure etc., and the top rear side of machine table 1 is equipped with two clamping components, and two clamping components are left-right symmetrical arrangement with the center line of machine table 1 as the axis of symmetry, and two clamping components are used for clamping the workpiece to be welded, realize double position operation, when one position processes, another position can simultaneously carry out workpiece clamping preparation, improve operating efficiency, and the top of machine table 1 is equipped with mechanical arm 4, and the bottom of mechanical arm 4 is equipped with support 12, is installed at the top of machine table 1, has the flexible moving ability, is used for accurately controlling the position and action of welding head 16, and the middle part of support 12 is equipped with oscillation mechanism, and the bottom of oscillation mechanism is equipped with welding head 16, and the shape of welding head 16 can be replaced according to the size and size of the workpiece to be processed, and welding head 16 can produce flame, and flame welding is used as the welding mode, is suitable for a variety of materials, such as metal, alloy etc., has the advantages such as fast welding speed, small heat-affected zone, and support 12 is connected to the bottom of mechanical arm 4, is used for carrying oscillation mechanism and welding head 16, and oscillation mechanism drives welding head 16 to reciprocate, ensures that the area to be welded is heated evenly, reduces welding deformation, improves welding quality, and the top of support 12 is equipped with two cylindrical rods 13, and two cylindrical rods 13 are left-right symmetrical arrangement, and the rear side of cylindrical rod 13 is equipped with adjusting block 14, and two cylindrical rods 13 are left-right symmetrical arrangement at the top of support 12, are used for supporting and adjusting the position of wire feeding mechanism, and adjusting block 14 is installed at the rear side of cylindrical rod 13, can flexibly adjust the working condition of wire feeding mechanism by adjusting its height and position, and the top of adjusting block 14 is equipped with wire feeding mechanism, and wire feeding mechanism is located at the top of adjusting block 14, is responsible for conveying welding wire to welding head 16, ensures the continuity and stability of welding process.
[0028] The clamping assembly comprises a bottom plate 5, the bottom of the bottom plate 5 is connected with the top of the machine table 1, the bottom plate 5 is fixed on the machine table 1 to provide stable support, the left side of the bottom plate 5 is provided with a support plate 6 which can be used for auxiliary support or fixing other components, the right side of the top of the bottom plate 5 is provided with a vertical plate 10, the top of the vertical plate 10 is uniformly and slidably connected with a plurality of horizontal rods 9, the left side of the plurality of horizontal rods 9 is provided with a clamping plate 7 which penetrates the vertical plate 10, when the horizontal rod 9 moves, the clamping plate 7 also moves correspondingly, so as to realize clamping or releasing of the workpiece, the rear side of the middle horizontal rod 9 is rotatably connected with a pressing rod 8, the top of the pressing rod 8 is rotatably connected with a connecting block 11, the left side of the connecting block 11 is rotatably connected with the vertical plate 10, when the pressing rod 8 rotates, the horizontal rod 9 can be pushed to move to the left side through the action of the connecting block 11, when the middle horizontal rod 9 is pushed, the other horizontal rods 9 also move correspondingly, so as to realize synchronous movement of the whole clamping plate 7, the friction between the pressing rod 8, the connecting block 11 and the vertical plate 10 is large, which is convenient for continuously clamping the workpiece.
[0029] The oscillation mechanism comprises a motor 17, the bottom of the motor 17 is provided with a disc 18, the bottom outer edge of the disc 18 is provided with a connecting rod 19, the top of the connecting rod 19 is provided with a sliding plate 20, the top of the sliding plate 20 is slidably connected with the support 12, the bottom of the sliding plate 20 is connected with the top of the welding head 16, the motor 17 rotates to drive the disc 18 to rotate, the disc 18 pulls the articulated connecting rod 19 to move back and forth, the sliding plate 20 is slidably connected with the support 12, the sliding plate 20 is constrained to move forward and backward, so that the position of the welding head 16 moves back and forth, the position of the flame is changed, and the welding area is uniformly heated.
[0030] The wire feeding mechanism includes a limiting plate 21, the bottom of the limiting plate 21 is in sliding connection with the adjusting block 14, the main function of the limiting plate 21 is to limit the movement range of the wire feeding gun 15, so as to prevent it from deviating or moving excessively during work, the bottom of the limiting plate 21 is in sliding connection with the adjusting block 14, this design allows the position of the limiting plate 21 to be adjusted according to actual needs, thereby adjusting the working range of the wire feeding gun 15, the top of the adjusting block 14 is uniformly provided with two wire feeding guns 15, the two wire feeding guns 15 are symmetrically arranged in front and back with the center line of the adjusting block 14 as the axis of symmetry, the outside of the wire feeding gun 15 is matched with a wire winding disc 22, the bottom of the wire winding disc 22 is in rotary connection with the top of the machine table 1, the wire feeding gun 15 is a key executive component in the wire feeding mechanism, responsible for conveying slender materials such as metal wires and plastic wires from the wire winding disc 22 to the processing station, the design of the wire feeding gun 15 usually considers factors such as the characteristics of the material, the conveying speed and the precision requirement, during the wire feeding process, the wire feeding gun 15 controls the conveying speed and force of the material accurately, so as to ensure that the material can enter the processing area smoothly and continuously, the wire winding disc 22 is used for storing slender materials to be conveyed, such as metal wires, the bottom of the wire winding disc 22 is in rotary connection with the top of the machine table 1, this design allows the wire winding disc 22 to rotate freely during the wire feeding process, so as to ensure that the material can be smoothly fed out from the wire winding disc 22, the design of the wire winding disc 22 usually considers factors such as the diameter, length and conveying speed of the material, so as to ensure that the material can be uniformly and stably wound on the disc, the wire winding disc 22 can wind aluminum wires or copper wires respectively, or according to customer needs, the wire feeding assembly is not used, and an aluminum welding ring is sleeved in the welded area, so as to meet the diversity of processing.
[0031] When the utility model is used, two clamping assemblies are arranged on the machine table 1 and symmetrically arranged left and right with the center line of the machine table 1 as the axis of symmetry, so that double-station operation is realized, when one station is processing, the other station can simultaneously prepare for clamping workpieces, so that the operation efficiency is significantly improved, the mechanical arm 4 has flexible movement ability and can accurately control the position and action of the welding head 16, so as to meet different welding requirements, the design of the oscillation mechanism allows the welding head 16 to reciprocate, so as to ensure that the area to be welded is uniformly heated, reduce welding deformation and improve welding quality, the clamping assembly realizes stable clamping of workpieces through the cooperation of the cross rod 9, the clamping plate 7, the pressing rod 8 and the connecting block 11 and the like, and the friction between the pressing rod 8, the connecting block 11 and the vertical plate 10 is large, so that continuous clamping is facilitated, the wire feeding mechanism realizes stable and continuous conveying of slender materials such as metal wires through the cooperation of the wire feeding gun 15 and the wire winding disc 22, so as to ensure the continuity and stability of the welding process.
[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A robot automatic welder for automobile pipe welding, comprising a machine table (1), characterized in that, The top of the machine table (1) is provided with a support frame (2), the right top of the support frame (2) is provided with a three-color lamp (3), the top rear side of the machine table (1) is provided with two clamping assemblies, the two clamping assemblies are symmetrically arranged left and right with the center line of the machine table (1) as the axis of symmetry, the top of the machine table (1) is provided with a mechanical arm (4), the bottom of the mechanical arm (4) is provided with a support (12), the middle of the support (12) is provided with a shock mechanism, the bottom of the shock mechanism is provided with a welding head (16), the top of the support (12) is provided with two cylindrical rods (13), the two cylindrical rods (13) are symmetrically arranged left and right, the rear side of the cylindrical rod (13) is provided with an adjusting block (14), the top of the adjusting block (14) is provided with a wire feeding mechanism.
2. A robot automatic welder for welding of automotive pipes according to claim 1, characterized in that, The clamping assembly comprises a bottom plate (5), the bottom of the bottom plate (5) is connected with the top of the machine table (1), the left side of the bottom plate (5) is provided with a supporting plate (6), and the right top of the bottom plate (5) is provided with a vertical plate (10).
3. A robot automatic welder for welding of automotive pipes according to claim 2, characterized in that, The top of the vertical plate (10) is uniformly and slidably connected with a plurality of cross rods (9), the left side of the cross rod (9) is provided with a clamping plate (7) penetrating through the vertical plate (10), the rear side of the middle cross rod (9) is rotatably connected with a pressing rod (8), the top of the pressing rod (8) is rotatably connected with a connecting block (11), and the left side of the connecting block (11) is rotatably connected with the vertical plate (10).
4. The robotic automatic welder for welding of automotive pipes according to claim 1, characterized in that, The shock mechanism comprises a motor (17), the bottom of the motor (17) is provided with a disc (18), and the outer edge of the bottom of the disc (18) is provided with a connecting rod (19).
5. A robot automatic welder for welding of automotive pipes according to claim 4, characterized in that, The top of the connecting rod (19) is provided with a sliding plate (20), the top of the sliding plate (20) is slidably connected with the support (12), and the bottom of the sliding plate (20) is connected with the top of the welding head (16).
6. The robotic automatic welder for welding of automotive pipes according to claim 1, characterized in that, The wire feeding mechanism comprises a limiting plate (21), the bottom of the limiting plate (21) is slidably connected with the adjusting block (14), and the top of the adjusting block (14) is uniformly provided with two wire feeding guns (15), the two wire feeding guns (15) are symmetrically arranged front and back with the center line of the adjusting block (14) as the axis of symmetry.
7. A robot welder for welding automotive pipes as claimed in claim 6, wherein, The outer side of the wire feeding gun (15) is matched with a wire winding disc (22), and the bottom of the wire winding disc (22) is rotatably connected with the top of the machine table (1).