Round raw ceramic forming device
By combining vacuum suction cups, servo motors, and hydraulic cylinders, the problem of continuous processing in existing devices has been solved, enabling efficient forming of round ceramic greenware and improving production efficiency.
Patent Information
- Application Number
- CN202423036027.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing circular ceramic green porcelain forming equipment cannot achieve continuous processing, resulting in low production efficiency.
The system employs a combination of vacuum suction cups and lifting cylinders to achieve flexible product movement and stable adsorption; a servo motor drives the rotation and switching of the lower membrane chamber to achieve continuous and uninterrupted processing; and a hydraulic cylinder provides stable pressure to ensure uniform molding.
It improves processing efficiency, enables continuous forming of raw ceramics, and enhances production efficiency.
Smart Images
Figure CN223630566U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic processing technical field, concretely is a kind of circular ceramic porcelain forming device. BACKGROUND
[0002] Circular ceramic porcelain forming device is a kind of equipment specially used for making circular ceramic porcelain product. Porcelain, usually refers to unsintered ceramic body, it has certain shape and size, but it has not been sintered at high temperature into final ceramic product. Circular ceramic porcelain refers to those circular porcelain products.
[0003] The existing circular ceramic porcelain forming device usually adopts the method of mould forming, and it is usually operated one by one by single mould, and the operation of feeding first and then charging is carried out manually, which needs to be stopped during operation, cannot realize the continuity of processing, and reduces the production efficiency. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of circular ceramic porcelain forming device to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of circular ceramic porcelain forming device, comprising:
[0006] Supporting table;
[0007] Material taking part, material taking part is placed in the above of the supporting table, the material taking part includes the moving frame slidingly arranged in the above of supporting table, one end of the moving frame is fixedly connected with lift cylinder, the output end of the lift cylinder is fixedly connected with vacuum chuck;
[0008] Forming assembly, forming assembly is placed in the top of the supporting table, the forming assembly includes two lower membrane cavities, one of the lower membrane cavities is provided with upper mould core for compression molding above, the inside of the lower membrane cavity is slidingly provided with ejector plate, the inside of the supporting table is provided with servo motor for driving the switching position of two lower membrane cavities and cylinder two for lifting ejector plate.
[0009] As preferred, the top of the supporting table is fixedly connected with four limit support rods, the top of the limit support rod is fixedly connected with top cover.
[0010] As preferred, the top of the top cover is slidingly connected with slide base, the slide base is fixedly connected with moving frame, the top of the top cover is fixedly connected with cylinder one, the output end of the cylinder one is fixedly connected with slide base.
[0011] As preferred, the top of the top cover is fixedly connected with hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected with lifting plate, the lifting plate is slidingly connected with limit support rod, the upper mould core is fixedly connected at the bottom of lifting plate.
[0012] As preferred, the top of the support table is rotationally connected with a rotating disc, the output end of the servo motor is fixedly connected with the rotating disc, and the lower film cavity is symmetrically fixed with the top of the rotating disc.
[0013] As preferred, the rotating disc and the lower film cavity are provided with ejection through holes matched with the second air cylinder at corresponding positions.
[0014] As preferred, one side of the support table is fixedly connected with a fixing frame, the middle part of the fixing frame is slidingly connected with a clay extrusion pipe, one side of the fixing frame is fixedly connected with a third air cylinder for driving the clay extrusion pipe to move, and the end part of the clay extrusion pipe is provided with a steel wire for slitting clay.
[0015] Compared with the prior art, the beneficial effects of the utility model are that the vacuum chuck and the lifting air cylinder enable the vacuum chuck to be flexibly moved between different positions, enable the formed product to be stably adsorbed and moved to a placing area, and enable the taking process to be simple, convenient and efficient; the continuous and uninterrupted processing can be realized by the servo motor for driving the rotating switching of the lower film cavity, the corresponding processing efficiency is improved, the close cooperation of the upper mold core and the lower film cavity and the stable pressure provided by the hydraulic cylinder enable the ceramic greenware to be uniformly pressed, and the rapid forming is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural schematic view of the utility model;
[0017] Figure 2 It is a structural schematic view of the servo motor of the utility model;
[0018] Figure 3 It is a structural schematic view of the first air cylinder of the utility model;
[0019] Figure 4 It is a structural schematic view of the ejection plate of the utility model.
[0020] In the drawing: 1, support table; 2, limiting support rod; 3, top cover; 4, lifting plate; 5, hydraulic cylinder; 6, first air cylinder; 7, sliding seat; 8, fixing frame; 9, moving frame; 10, lifting air cylinder; 11, vacuum chuck; 12, rotating disc; 13, lower film cavity; 14, upper mold core; 15, ejection plate; 16, ejection through hole; 17, second air cylinder; 18, servo motor; 19, clay extrusion pipe; 20, third air cylinder. DETAILED DESCRIPTION
[0021] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts under the premise that no creative efforts are made belong to the scope of protection of the present application.
[0022] Please refer to Figure 1 、 2 , 3, 4, the present application provides a technical scheme: a circular ceramic green porcelain forming device, comprising: a support table 1; the material taking device is arranged above the support table 1, the material taking device comprises a moving frame 9 horizontally slidingly arranged above the support table 1, one end of the moving frame 9 is fixedly connected with a lifting cylinder 10, the output end of the lifting cylinder 10 is fixedly connected with a vacuum chuck 11, the vacuum chuck 11 is connected with a vacuum generator through a pipeline; the forming assembly is arranged on the top of the support table 1, the forming assembly comprises two lower membrane cavities 13, one of the two lower membrane cavities 13 is provided with an upper mold core 14 for compression molding above, the two lower membrane cavities 13 are cyclically switched positions so that one of them corresponds to the upper mold core 14, a knockout plate 15 is slidingly arranged in the lower membrane cavity 13, and the inside of the support table 1 is provided with a servo motor 18 for driving the two lower membrane cavities 13 to switch positions and a cylinder two 17 for lifting the knockout plate 15.
[0023] It should be noted that the present application places the clay in the lower membrane cavity 13 located on the outside, the servo motor 18 drives the two lower membrane cavities 13 to rotate, so that the lower membrane cavity 13 containing the clay is rotated to below the upper mold core 14, the upper mold core 14 moves downward to cooperate with the lower membrane cavity 13 to complete the extrusion molding, in the process of extrusion molding, the other lower membrane cavity 13 is internally provided with clay, the servo motor 18 drives the two lower membrane cavities 13 to switch positions, when the lower membrane cavity 13 moves to below the upper mold core 14. The moving frame 9 drives the vacuum chuck 11 to be located above the lower membrane cavity 13 containing the formed product through the lifting cylinder 10, the telescopic end of the cylinder two 17 extends from the support table 1 to the inside of the lower membrane cavity 13 and contacts the knockout plate 15, the product is knocked out through the knockout plate 15, the lifting cylinder 10 is elongated so that the vacuum chuck 11 contacts the product, after adsorption is completed, the lifting cylinder 10 is lifted and slides to one end, so as to move the workpiece to the placement area.
[0024] Please refer to Figure 1 、 2 , 3, the top of the support table 1 is fixedly connected with four limiting support rods 2, the top of the limiting support rod 2 is fixedly connected with a top cover 3, the top of the top cover 3 is slidingly connected with a sliding seat 7, the sliding seat 7 is fixedly connected with the moving frame 9, the top of the top cover 3 is fixedly connected with a cylinder one 6, and the output end of the cylinder one 6 is fixedly connected with the sliding seat 7.
[0025] It needs to be explained that the utility model in position of mobile frame 9 is switched, cylinder one 6 drives slide 7 to move on the top rail of top cover 3, slide 7 drives lifting cylinder 10 to slide on the top of top cover 3 through mobile frame 9, so that vacuum chuck 11 can be positionally converted between the upper membrane cavity 13 and the material discharge area.
[0026] Please refer to Figure 1 、 2 As shown in the drawing, the top of the top cover 3 is fixedly connected with the hydraulic cylinder 5, the output end of the hydraulic cylinder 5 is fixedly connected with the lifting plate 4, the lifting plate 4 is slidably connected with the limiting support rod 2, and the upper mold core 14 is fixedly connected to the bottom of the lifting plate 4.
[0027] It needs to be explained that the utility model hydraulic cylinder 5 drives the lifting plate 4 to slide up and down along the limiting support rod 2, and the lifting plate 4 drives the upper mold core 14 to move up and down, so that the upper mold core 14 is inserted into the lower membrane cavity 13, and the extrusion molding is realized through the cooperation of the two, the outer sleeve of the upper mold core 14 is provided with a metal ring, and the top of the metal ring is fixedly connected with the upper mold core 14 and the spring, which is used for pushing the material down when the upper mold core 14 is separated from the lower membrane cavity 13, preventing the material from being taken out by the upper mold core 14.
[0028] Please refer to Figure 1 、 4 As shown in the drawing, the top of the support table 1 is rotatably connected with the rotating disc 12, the output end of the servo motor 18 is fixedly connected with the rotating disc 12, the lower membrane cavity 13 is symmetrically fixedly connected with the top of the rotating disc 12, and the rotating disc 12 and the lower membrane cavity 13 correspondingly arranged at the positions are provided with the ejection through hole 16 matched with the cylinder two 17.
[0029] It needs to be explained that the utility model is provided with a controller and an operation panel, the outside of the rotating disc 12 is provided with a magnet, and the top of the support table 1 is provided with a Hall sensor matched with the magnet, when the magnet corresponds to the Hall sensor, the two lower membrane cavities 13 correspond to the positions of the upper mold core 14 and the lifting cylinder 10 respectively, when the rotating disc 12 drives the magnet to correspond to the Hall sensor, the Hall sensor transmits a signal to the controller, the controller controls the servo motor 18 to stop working, and controls the hydraulic cylinder 5 and the cylinder one 6 to work, when the slide 7 contacts the aligned travel switch, the lifting cylinder 10 drives the vacuum chuck 11 to move downward to adsorb and fix the material.
[0030] Please refer to Figure 1 As shown in the drawing, one side of the support table 1 is fixedly connected with the fixed frame 8, the middle part of the fixed frame 8 is slidably connected with the clay extrusion pipe 19, one side of the fixed frame 8 is fixedly connected with the cylinder three 20 driving the clay extrusion pipe 19 to move, and the end of the clay extrusion pipe 19 is provided with a steel wire for cutting the clay.
[0031] It needs to be explained that the internal sliding connection of the clay extrusion pipe 19 has the discharge pipe of the clay extrusion equipment, when needing to feed, the control switch controls the cylinder three 20 to drive the clay extrusion pipe 19 to move downwards to the top of the lower membrane cavity 13 through the connecting plate, so that the end of the clay extrusion pipe 19 is located above the lower membrane cavity 13, the extrusion equipment extrudes the clay, when the extrusion equipment extrudes the clay of a fixed length, the lifting cylinder that drives the steel wire is arranged at the top of the clay extrusion pipe 19, the lifting cylinder drives the steel wire to move downwards, so that the clay is cut off, so that the clay enters the lower membrane cavity 13, then the cylinder three 20 drives the clay extrusion pipe 19 to reset, the servo motor 18 drives the lower membrane cavity 13 to switch position, so that the feeding and forming are completed in circulation.
[0032] In the description of the utility model, it needs to be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, a particular orientation and operation, and therefore cannot be understood as limiting the utility model.
[0033] In addition, the terms "first", "second", "third", "fourth" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features, so that the features limited by "first", "second", "third", "fourth" can be explicitly or implicitly included at least one feature.
[0034] In the utility model, unless otherwise specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements, unless otherwise specified, the above-mentioned terms in the utility model can be understood according to the specific meaning of the above-mentioned terms in the utility model by the person skilled in the art.
[0035] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A circular green ceramic forming apparatus, characterized by: Include: Supporting table (1); The material taking part is placed above the supporting table (1), the material taking part includes the moving frame (9) which is slidably arranged above the supporting table (1), one end of the moving frame (9) is fixedly connected with the lifting cylinder (10), the output end of the lifting cylinder (10) is fixedly connected with the vacuum chuck (11); The forming assembly is arranged on the top of the supporting table (1), the forming assembly includes two lower membrane cavities (13), one of the lower membrane cavities (13) is provided with an upper mold core (14) for press forming above, a ejection plate (15) is slidably arranged in the lower membrane cavity (13), the inside of the supporting table (1) is provided with a servo motor (18) for driving two lower membrane cavities (13) to switch position and a cylinder two (17) for lifting the ejection plate (15).
2. A device for forming a green ceramic disc according to claim 1, wherein: The top of the supporting table (1) is fixedly connected with four limiting support rods (2), the top of the limiting support rod (2) is fixedly connected with a top cover (3).
3. A device for forming a green ceramic disc according to claim 2, wherein: The top of the top cover (3) is slidably connected with a sliding seat (7), the sliding seat (7) is fixedly connected with the moving frame (9), the top of the top cover (3) is fixedly connected with a cylinder one (6), the output end of the cylinder one (6) is fixedly connected with the sliding seat (7).
4. A device for forming a green ceramic disc according to claim 2, wherein: The top of the top cover (3) is fixedly connected with a hydraulic cylinder (5), the output end of the hydraulic cylinder (5) is fixedly connected with a lifting plate (4), the lifting plate (4) is slidably connected with the limiting support rod (2), the upper mold core (14) is fixedly connected to the bottom of the lifting plate (4).
5. A device for forming a green ceramic disc according to claim 1, wherein: The top of the supporting table (1) is rotatably connected with a rotating disc (12), the output end of the servo motor (18) is fixedly connected with the rotating disc (12), the lower membrane cavity (13) is symmetrically fixedly connected with the top of the rotating disc (12).
6. A device for forming green ceramic circles according to claim 5, wherein: The rotating disc (12) and the lower membrane cavity (13) are provided with ejection through holes (16) matched with the cylinder two (17) corresponding to the position.
7. A device for forming green ceramic circles according to claim 1, wherein: One side of the supporting table (1) is fixedly connected with a fixed frame (8), the middle part of the fixed frame (8) is slidably connected with a clay extrusion pipe (19), one side of the fixed frame (8) is fixedly connected with a cylinder three (20) for driving the clay extrusion pipe (19) to move, the end of the clay extrusion pipe (19) is provided with a steel wire for cutting clay.