Deburring mechanism for silica gel plug

By designing a deburring mechanism for silicone stoppers, the process of cleaning and removing burrs is automated, solving the problems of high labor demand and dust pollution in silicone stopper production, and improving production efficiency and quality.

CN223630763UActive Publication Date: 2025-12-05WUXI AUTOMOBILE ENG HIGHER VOCATIONAL & TECH SCHOOL (WUXI INST OF TRANSPORTATION TECHNICIANS)
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Patent Information

Application Number
CN202423037263.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-05
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In the current silicone stopper production process, burr removal requires a lot of manpower and is prone to hand injuries. In addition, dust will stick to the burrs of the silicone stoppers after production, which affects the output.

Method used

A silicone plug deburring mechanism was designed, including components such as a worktable, a fixed plate, a slide rail, a slider, a pushing mechanism, a pressure plate, and a brush plate. It automatically cleans and removes burrs, and the burr collection box collects the burrs, reducing manual operation.

Benefits of technology

It achieves automated deburring, improves the production efficiency and quality of silicone plugs, reduces manual labor, avoids dust pollution, and increases output.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silica gel plug deburring mechanism which comprises a workbench, a first support and a second support are arranged on the workbench, a pushing mechanism is arranged at the bottom of the first support, a first double-rod air cylinder is arranged on the other side of a mounting plate, the push-out end of the first double-rod air cylinder is connected with a pressing plate, and a linear module is fixed to the first support. A moving plate is connected to the moving end of the linear module, a cleaning assembly is installed on the moving plate, a moving mechanism is arranged on the workbench, a placing plate is arranged at the moving end of the moving mechanism, a silica gel plug plate is installed on the placing plate, and a main switch is arranged on the workbench and controls all driving components. The silica gel plug burr removing device has the advantages that silica gel plug burr treatment can be conducted in batches, silica gel plugs can be cleaned for multiple times, it is guaranteed that the surfaces of the silica gel plugs are clean, manpower output is reduced, the yield is increased, and silica gel plugs are convenient to recycle.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to silica gel plug processing technical field, more specifically, especially relate to a silica gel plug deburring mechanism. BACKGROUND

[0002] At present, silica gel plug is used in a large number of automobile industry, and the required silica gel plug quantity is very large, in the production process, silica gel plug is produced in the mould, and a large amount of burrs is carried, these burrs need to be cleaned artificially, and the excess burrs are cleaned by knife and other tools, but a large amount of manpower is needed to operate, and the hands are easily injured, it is not conducive to long time work, and the silica gel plug burr place after production is adhered with dust, and cleaning work is needed, resulting in the large accumulation of silica gel plug, which affects the silica gel plug output. UTILITY MODEL CONTENTS

[0003] In view of the deficiency of prior art, the utility model provides a silica gel plug deburring mechanism to solve the problems in the background art.

[0004] To achieve the above object, the utility model discloses the following technical scheme: a silica gel plug deburring mechanism, including the workbench, the workbench is provided with the fixed plate that is symmetrical, the fixed plate is provided with the first support and the second support, the first support bottom is provided with the slide rail, the slide rail is slidably connected with the sliding block, the sliding block bottom is provided with the mounting plate, the mounting plate one side is connected with the push mechanism, the push mechanism is fixed on the workbench, the mounting plate other side is provided with the first double rod air cylinder, the first double rod air cylinder push end is connected with the pressing plate, the first support is fixed with the linear module, the mobile end of linear module is connected with the moving plate, the moving plate is installed with the cleaning assembly, the workbench is provided with the moving mechanism, the mobile end of moving mechanism is provided with the placing plate, the placing plate is installed with the silica gel plug plate, the workbench is provided with the total switch, the total switch controls all drive components, the total switch both sides are provided with the forward rotation button and the reverse rotation button, be used for controlling the moving mechanism.

[0005] Preferably, the bottom of the pressing plate is provided with a plurality of cutting grooves, and the cutting grooves are provided with cutting holes.

[0006] Preferably, the push mechanism comprises a support, the support is fixed on the workbench, the support top is provided with an electric cylinder, and the electric cylinder push end is connected with the mounting plate through the adapter plate.

[0007] Preferably, the cleaning assembly comprises a second double rod air cylinder, the second double rod air cylinder push end is installed with a clamping block, the clamping block bottom is provided with a brush plate, and the brush plate is opposite to the workbench.

[0008] Preferably, the moving mechanism comprises a motor fixed on a side plate fixed on the workbench, a driving end of the motor is connected with a lead screw through a coupling, a bearing seat is arranged on the optical axis surface of the lead screw, the bearing seat is fixed on the workbench, a limiting plate is arranged on one side of the bearing seat, a bearing box is connected with one end of the lead screw, slide rails are arranged on both sides of the lead screw, the slide rails are symmetrically fixed on the workbench, a sliding block is slidably arranged on the slide rails, the sliding block is connected with a placing plate on the top, and a nut seat is arranged on the bottom of the placing plate and threadedly connected with the lead screw.

[0009] Preferably, a plurality of silica gel plug grooves are arranged on the silica gel plug plate, and the silica gel plug to be deburred is fixedly arranged in the silica gel plug grooves, and an inclined angle is arranged on the top of the silica gel plug groove, the inclined angle is an avoiding area, clamping blocks are arranged on both sides of the silica gel plug plate, clamping grooves are arranged in the placing plate, the silica gel plug plate is transitionally connected with the placing plate, and a handle is arranged at one end of the silica gel plug plate.

[0010] Preferably, a scrap collecting box is arranged between the fixed plate and the slide rail, and a scrap stopping plate is arranged on the top of the scrap collecting box.

[0011] The silica gel plug deburring mechanism has the following beneficial effects:

[0012] The silica gel plug deburring mechanism has the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a structural schematic view of the utility model;

[0014] Figure 2 It is a partial enlarged view of the utility model; Figure 1

[0015] Figure 3 It is a structural schematic view of the utility model;

[0016] Figure 4 It is a top view of the utility model;

[0017] Figure 5 It is a sectional view of the utility model;

[0018] Figure 6 ​For the utility model Figure 5 The local enlarged view.

[0019] In the figure: 1, workbench;101, side plate;102, forward rotation button;103, main switch;104, reverse rotation button;2, motor;201, screw rod;202, nut seat;203, sliding block;3, bearing seat;4, limiting plate;5, slide rail;6, electric cylinder;601, support;602, adapter plate;7, mounting plate;701, first double-rod cylinder;8, pressing plate;801, notch boss;9, fixed plate;10, first support;11, second support;12, linear module;13, moving plate;14, second double-rod cylinder;141, clamping block;15, brush plate;16, bearing box;17, placing plate;18, silica gel plug plate;181, clamping block;182, silica gel plug groove;183, bevel;184, handle;19, scrap collecting box;191, chip stopping plate. Specific embodiments

[0020] The embodiments of the utility model will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.

[0021] In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more than two;The orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the utility model, it should be pointed out that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected;It can be mechanically connected, or it can be electrically connected;It can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0023] Please refer to Figures 1 to 4The utility model provides a technical scheme: a silica gel plug deburring mechanism, including workbench 1, the workbench 1 is provided with symmetrical fixed plate 9, is provided with first support 10 and second support 11 on fixed plate 9, first support 10 bottom is provided with slide rail 5, the slide rail 5 is slidably connected with sliding block 203, and sliding block 203 bottom is provided with mounting plate 7, and one side of mounting plate 7 is connected with push mechanism, and push mechanism is fixed on workbench 1, and the other side of mounting plate 7 is provided with first double rod air cylinder 701, and first double rod air cylinder 701 push end is connected with pressing plate 8, and the bottom of pressing plate 8 is provided with multiple rows of cutout bosses 801, and the cutout boss 801 is provided with cutout, and the cutout diameter is the outer diameter of silica gel plug.

[0024] Push mechanism includes support 601, and support 601 is fixed on workbench 1, and support 601 top is provided with electric cylinder 6, and electric cylinder 6 push end is connected mounting plate 7 through adapter plate 602, and first support 10 is fixed with linear module 12, and the mobile end of linear module 12 is connected with moving plate 13, and moving plate 13 is installed with cleaning assembly, and cleaning assembly includes second double rod air cylinder 14, and second double rod air cylinder 14 push end is installed with clamping block 141, and clamping block 141 bottom is provided with brush plate 15, and brush plate 15 is opposite workbench 1, and workbench 1 is provided with moving mechanism.

[0025] The mobile end of moving mechanism is provided with placing plate 17, and placing plate 17 is installed with silica gel plug plate 18, and moving mechanism includes motor 2, and motor 2 is fixed on side mounting plate 101, and side mounting plate 101 is fixed on workbench 1, and motor 2 drive end is connected with lead screw 201 through connecting shaft, and the optical axis surface of lead screw 201 is installed with bearing seat 3, and bearing seat 3 is fixed on workbench 1, and one side of bearing seat 3 is provided with limit plate 4, and it is convenient for the stop of placing plate 17, and one end of lead screw 201 is connected with bearing box 16, and both sides of lead screw 201 are also provided with slide rail 5, and slide rail 5 is fixed on workbench 1 symmetrically, and slide rail 5 is slidably connected with sliding block 203, and the top of sliding block 203 is connected with placing plate 17, and the bottom of placing plate 17 is provided with nut seat 202, and nut seat 202 is in screw thread cooperation with lead screw 201, and the rotation of lead screw 201 is driven by motor 2, and makes nut seat 202 move, and guarantees the stable movement of silica gel plug plate 18 on placing plate 17.

[0026] As Figure TwoAs shown, the silica gel plug plate 18 is provided with a plurality of silica gel plug grooves 182, and the silica gel plug to be deburred is installed and fixed through the silica gel plug grooves 182. The top of the silica gel plug groove 182 is provided with an inclined angle 183, which is a clearance area, so that the burr can be separated from the body. The silica gel plug plate 18 is provided with a clamping block 181 on both sides, and the placement plate 17 is provided with a clamping groove. The silica gel plug plate 18 is transitionally matched with the placement plate 17. One end of the silica gel plug plate 18 is provided with a handle 184, which is convenient for the staff to pull out. The fixed plate 9 is provided with a scrap collecting box 19 between the sliding rail 5. The top of the scrap collecting box 19 is provided with a scrap blocking plate 191. When the burr on the silica gel plug is cleaned into the scrap collecting box 19 on both sides by the brush plate 15, the scrap blocking plate 191 can prevent the burr from flying out, reducing the cleaning time. The workbench 1 is provided with a main switch 103, which controls all the driving parts. The main switch 103 is provided with a forward rotation button 102 and a reverse rotation button 104 on both sides, which is used to control the motor 2 in the moving mechanism, so that the placement plate 17 can reciprocate.

[0027] The specific use and effect of the embodiment are as follows: first, the silica gel plug to be deburred is placed in the silica gel plug plate 18, and the silica gel plug plate 18 is inserted into the placement plate 17. The main switch 103 is started. The forward rotation button 102 is pressed first. The placement plate 17 moves towards the limiting plate 4. The limiting module drives the brush plate 15 to move horizontally. The top of the silica gel plug plate 18 is initially cleaned by the brush plate 15 until it stops at the limiting plate 4. The pressure plate 8 is pressed down by the first double-rod cylinder 701. The deburring is performed by the cutout boss 801 at the bottom of the pressure plate 8. The deburring is completed by the electric cylinder 6. The reverse rotation button 104 is started to drive the silica gel plug plate 18 to move reversely. When passing under the brush plate 15, the burr is cleaned into the scrap collecting box 19 on both sides by the brush plate 15, reducing manual cleaning. Finally, the silica gel plug plate 18 is pulled out, and a new silica gel plug plate 18 is replaced to deburr the next batch of silica gel plugs.

[0028] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A deburring mechanism for silicone rubber stopper, comprising a workbench (1), characterized in that: The workbench (1) is provided with symmetrical fixed plates (9), the fixed plates (9) are provided with first supports (10) and second supports (11), the first supports (10) are provided with sliding rails (5) at the bottom, the sliding rails (5) are slidably connected with sliding blocks (203), the sliding blocks (203) are provided with mounting plates (7) at the bottom, one side of the mounting plates (7) is connected with a pushing mechanism, the pushing mechanism is fixed on the workbench (1), the other side of the mounting plates (7) is provided with a first double-rod air cylinder (701), the first double-rod air cylinder (701) is connected with a pressing plate (8) at the pushing end, the first supports (10) are fixed with linear modules (12), the linear modules (12) are connected with moving plates (13) at the moving end, the moving plates (13) are provided with cleaning assemblies, the workbench (1) is provided with a moving mechanism, the moving end of the moving mechanism is provided with a placing plate (17), the placing plate (17) is provided with a silica gel plug plate (18), the workbench (1) is provided with a main switch (103), the main switch (103) controls all driving parts, the main switch (103) is provided with forward rotation buttons (102) and reverse rotation buttons (104) on both sides, which are used for controlling the moving mechanism.

2. The silicone rubber plug deburring mechanism according to claim 1, characterized in that: The pressing plate (8) is provided with a plurality of rows of cutout bosses (801) at the bottom, the cutout bosses (801) are provided with cut holes, and the diameter of the designed cut hole is the outer diameter of the silica gel plug.

3. The silicone rubber plug deburring mechanism according to claim 1, characterized in that: The pushing mechanism comprises a support (601), the support (601) is fixed on the workbench (1), and the support (601) is provided with an electric cylinder (6) at the top.

4. The silicone rubber plug deburring mechanism according to claim 1, characterized in that: The cleaning assembly comprises a second double-rod air cylinder (14), the second double-rod air cylinder (14) is provided with a clamping block (141) at the pushing end, and the clamping block (141) is provided with a brush plate (15) at the bottom.

5. The silicone rubber plug deburring mechanism according to claim 1, characterized in that: The moving mechanism comprises a motor (2), the motor (2) is fixed on a side mounting plate (101), the side mounting plate (101) is fixed on the workbench (1), the motor (2) is connected with a lead screw (201) through a connecting shaft, the lead screw (201) is provided with a bearing seat (3) on the optical axis surface, the bearing seat (3) is fixed on the workbench (1), the bearing seat (3) is provided with a limiting plate (4) on one side, one end of the lead screw (201) is connected with a bearing box (16), the lead screw (201) is also provided with sliding rails (5) on both sides, the sliding rails (5) are symmetrically fixed on the workbench (1), the sliding rails (5) are slidably connected with sliding blocks (203), the sliding blocks (203) are connected with the placing plate (17) at the top, and the placing plate (17) is provided with a nut seat (202) at the bottom.

6. The silicone rubber plug deburring mechanism according to claim 1, wherein: The silica gel plug plate (18) is provided with a plurality of silica gel plug grooves (182), and the silica gel plug to be deburred is fixed through the silica gel plug grooves (182). The top of the silica gel plug groove (182) is provided with an inclined angle (183), which is a clearance. The silica gel plug plate (18) is provided with a clamping block (181) on both sides. The placing plate (17) is provided with a clamping groove. The silica gel plug plate (18) is in transition cooperation with the placing plate (17). One end of the silica gel plug plate (18) is provided with a pull handle (184).

7. The silicone rubber plug deburring mechanism according to claim 1, characterized in that: The fixed plate (9) and the sliding rail (5) are provided with a scrap collecting box (19), and the top of the scrap collecting box (19) is provided with a scrap stopping plate (191).