Linear injection-blowing-filling-sealing all-in-one machine
By adopting a linear transfer device in the linear injection blow filling and sealing machine, the production line structure is simplified, and the actions of the bottle receiving and bottle picking mechanisms are replaced. This enables rapid heat preservation and efficient transfer of bottle preforms, solving the problems of complex equipment, high cost, and low efficiency, thereby improving production efficiency and reducing energy consumption.
Patent Information
- Application Number
- CN202422624954.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-02-07
- Filing Date
- 2024-10-28
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing linear injection blow filling and sealing machines have complex structures, high manufacturing costs, complex operation processes, low operation precision and low production efficiency, high energy consumption, and significant heat loss during preform demolding, which affects production efficiency.
The linear conveyor system replaces the bottle receiving mechanism, including the installation of a heat-insulating demolding device. This system replaces the existing bottle receiving and dispensing mechanisms. The bottle preform forming mold, handover station, blow molding device, filling device, bottle ejection device, and sealing device all have their bottle entry and exit lines aligned with the same central axis, sliding back and forth. The heat-insulating demolding device opens and closes laterally along the central axis to hold and insulate the preform rows. A clamping frame assembly extends longitudinally, including a first clamping frame and a second clamping frame located on either side of the preform rows, sliding back and forth along the central axis. The bottle conveying device also slides back and forth along the central axis, simplifying the process and improving production efficiency.
It greatly simplifies the production line structure, reduces preparation costs, improves production efficiency, reduces heat loss from preforms, reduces energy consumption, realizes a truly linear production line, has high motion precision, simple control, and a simple operation process, thus reducing preparation costs and improving production efficiency.
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Figure CN223630966U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plastic bottle production, in particular to a linear injection blow filling all-in-one machine. BACKGROUND
[0002] Plastic bottles are a kind of common containers with very large demand, and are widely used in many fields, such as food and beverage, medical containers, medicine containers, seasoning containers, etc. The production process of plastic bottles has two-step method (commonly used in the early stage of industry development, i.e. first making bottles, then storing the made bottles for later use as needed, the bottle making and use are separated, i.e. two-step method) and one-step method (the bottle making and use are on the same production line).
[0003] In recent years, the one-step method has been increasingly recognized by the market. For example, a Chinese patent with application number CN202210193687.X discloses a linear injection blow filling all-in-one plastic bottle packaging equipment. In the patent (CN202210193687.X), as shown in the attached Figure 1 , a bottle receiving mechanism composed of a transition slide rail 105, a transition mold 106, a lifting power device 107, and a horizontal power device 108 is provided, and a bottle taking mechanism not shown in the attached Figure 1 is provided. During operation, the bottle receiving mechanism is started to move the transition mold 106 horizontally between the blank mold assembly 101 and the half mold 103. When the half mold 103 rises to a certain height and the mold is opened, the bottle preform in the half mold 103 automatically falls into the corresponding transition mold 106 below, and then the transition mold 106 drives the bottle preform to return horizontally and exit to the center axis position of the whole machine. At this time, the bottle taking mechanism first descends to clamp the bottle preform, then moves upward to a certain height and stops to take the bottle preform out of the transition mold 106. Finally, the transfer mechanism moves horizontally to clamp the bottle preform on the bottle taking mechanism and then moves vertically to the next process.
[0004] In the patent, since the transition mold 106 cannot be opened, the bottle taking mechanism is required to take the bottle preform out of the transition mold 106 upward. The addition of the bottle taking mechanism not only makes the whole device complex and increases the manufacturing cost, but also makes the bottle preform exposed to the air for a long time during the operation process of first descending to take the bottle, then moving upward to a certain height and stopping, which results in more heat loss. Additional heating is required before the subsequent pre-blowing or formal blowing, which not only consumes energy and increases cost, but also seriously affects the work efficiency.
[0005] In the second aspect, due to the structure of the bottle receiving mechanism and the bottle taking mechanism, the device operation is complex and has many steps, which not only leads to the difficulty in seamless connection between the injection molding of the bottle preform mold and the preform taking step, and a long idle time, but also makes the subsequent process unable to be connected for continuous and efficient production of multiple batches, and makes the existing injection molding module 100 intermittent injection molding, which cannot realize continuous injection molding to meet the efficient production.
[0006] Thirdly, the bottle receiving mechanism has lateral reciprocating movement along the width direction, so the transfer mechanism can only be arranged on the lateral outward side of the bottle receiving mechanism to avoid interference, that is, the transfer mechanism can only transfer the bottle preforms after clamping the bottle preforms on one side of the bottle preforms, and cannot be arranged on the two opposite sides of the bottle preforms to transfer the bottle preforms after clamping the bottle preforms; the position where the bottle receiving mechanism and the transfer mechanism transfer the bottle preforms is the central axis position of the whole device, and the subsequent heat preservation device, pre-blowing device, bottle blowing device, filling device, sealing device and output device are arranged along the central axis (the injection molding module 100 is located on one side of the central axis), so when designing, to avoid the interference between the transfer mechanism and the bottle receiving mechanism, the transfer mechanism has two actions of lateral and longitudinal directions, and each action is as follows: first, the transfer mechanism approaches the central axis laterally to take the bottle preforms, then moves longitudinally to the next working position, then exits laterally, and finally moves longitudinally to return to the initial position to wait, and the movement route of the transfer mechanism is a "mouth" type, so the transfer mechanism has a complex structure, a complex action process, a high manufacturing cost and a low working efficiency. Technical content
[0007] The utility model provides a linear injection blow filling sealing all -in -one, to solve the technical problem that the existing equipment has complex equipment structure, high manufacturing cost, complex action process, low action precision and low production efficiency and high energy consumption demand.
[0008] The technical scheme adopted by the utility model is as follows:
[0009] A linear injection blow filling sealing all-in-one machine, comprising: a rack, a vertical injection molding machine, an exchange station, a bottle blowing device, a filling device, a sealing device and a bottle output device arranged on the rack, a linear transfer device for transferring bottle preforms, and a bottle conveying device for conveying bottles, wherein the bottle preform forming mold in the vertical injection molding machine, the exchange station, the bottle blowing device, the filling device, the sealing device and the bottle output device are arranged along the same central axis, the linear transfer device is arranged between the bottle preform forming mold and the exchange station and reciprocally slides along the central axis, and the linear transfer device is arranged to open and close along the lateral width direction of the rack to receive and heat a row of bottle preform columns that freely fall from the bottle preform forming mold and to transfer the bottle preform columns from the bottle preform forming mold to the exchange station; the bottle conveying device is arranged between the exchange station and the sealing device to clamp a plurality of bottle columns arranged along the central axis and to move each group of bottle columns to the next working position along the central axis, and the bottle conveying device returns to the previous working position along the central axis after the plurality of bottle columns are moved to the next working position.
[0010] Further, the linear transfer device comprises a heat preservation mold opening device arranged to reciprocally slide along the central axis, and the heat preservation mold opening device is arranged to open and close along the central axis to clamp and heat the bottle preform columns.
[0011] Further, the heat preservation and mold stripping device comprises a plurality of clamping frame sets arranged along the longitudinal direction, each of the clamping frame sets comprises a first clamping frame and a second clamping frame arranged on both sides of the bottle preform row respectively, and the first clamping frame and the second clamping frame are close to each other to form a plurality of accommodating cavities arranged along the arrangement direction of the bottle preform row in sequence and at intervals, so as to accommodate the bottle preform row one by one and keep warm, or to expose the bottle preform row by moving away from each other, thereby facilitating the bottle conveying device to convey the bottle preform row in a straight line along the central axis after clamping the bottle preform row from both sides.
[0012] Further, a plurality of accommodating grooves are arranged along the length direction and at intervals in sequence and are concave on the opposite opposite surfaces of the first clamping frame and the second clamping frame, and the two accommodating grooves on the opposite surfaces of the first clamping frame and the second clamping frame form an accommodating cavity when the first clamping frame and the second clamping frame are close to each other.
[0013] Further, the first clamping frame and the second clamping frame are arranged symmetrically about the central axis and are movable relative to each other.
[0014] Further, the heat preservation and mold stripping device further comprises a transverse driving mechanism, and the transverse driving mechanism is connected to the clamping frame set.
[0015] Further, the plurality of clamping frame sets are arranged along the width direction of the rack in sequence and at intervals, so as to correspond to the plurality of rows of bottle preform rows arranged along the width direction in sequence and at intervals on the bottle preform forming mold; the heat preservation and mold stripping device further comprises a transverse driving mechanism, and the transverse driving mechanism is connected to the plurality of clamping frame sets.
[0016] Further, the plurality of first clamping frames of the plurality of clamping frame sets are connected by a first connecting rod, and the plurality of second clamping frames of the plurality of clamping frame sets are connected by a second connecting rod, and the transverse driving mechanism is connected to the outermost first clamping frame and the outermost second clamping frame respectively.
[0017] Further, the heat preservation and mold stripping device further comprises a pull plate set arranged to slide along the central axis, and the one or more clamping frame sets and the transverse driving mechanism are arranged on the pull plate set.
[0018] Further, the heat preservation and mold stripping device further comprises a heating assembly for heating the clamped bottle preform row, and the heating assembly is arranged in the clamping frame set.
[0019] Further, the heating assembly comprises a heating member arranged in the first clamping frame and / or the second clamping frame, and the heating member is connected to an external power supply.
[0020] Further, the straight line transfer device further comprises a support rail frame connected to the rack, and a longitudinal driving mechanism connected to the support rail frame; the heat preservation and mold stripping device is arranged to slide on the support rail frame and is connected to the longitudinal driving mechanism.
[0021] Further, the support rail frame comprises a plurality of linear guides arranged in sequence and spaced apart along the width direction of the frame and extending longitudinally, a support plate horizontally arranged below the plurality of linear guides, and a plurality of groups of supports connected in sequence and spaced apart along the length direction of the support plate and connected to the support plate respectively, the linear guides and the support plate being connected to the frame respectively.
[0022] Further, the longitudinal movement driving mechanism comprises a screw rod rotatably arranged on the plurality of groups of supports, a driving motor connected to the end of the screw rod, and a nut cooperatively arranged on the outer circle of the screw rod, the nut being fixed with the pull plate group.
[0023] Further, the bottle conveying device comprises a bottle clamping frame group, the bottle clamping frame group comprising a first bottle clamping plate and a second bottle clamping plate symmetrically arranged about the central axis, the first bottle clamping plate and the second bottle clamping plate being used to clamp or release the plurality of groups of bottles on the central axis by relatively approaching or moving away.
[0024] Further, the bottle conveying device further comprises a bottle clamping driving mechanism for driving the transverse movement of the bottle clamping frame group, the bottle clamping driving mechanism being connected to the first bottle clamping plate and the second bottle clamping plate to drive the relative movement of the first bottle clamping plate and the second bottle clamping plate.
[0025] Further, the bottle conveying device further comprises a bottle conveying driving mechanism for driving the reciprocating movement of the bottle clamping frame group between the adjacent two stations, the bottle conveying driving mechanism being connected to the bottle clamping frame group to make the bottle clamping frame group reciprocate along the central axis between the adjacent two stations.
[0026] Further, the linear blow-mold-filling integrated machine further comprises a preheating device arranged at the transfer station and a pre-blowing device arranged between the transfer station and the blow molding device; the bottle in-out lines of the preheating device and the pre-blowing device are the central axis.
[0027] Further, the vertical injection molding machine comprises a screw injection molding module and a plurality of bottle preform forming molds, and the screw injection molding module has a plurality of injection ends for one-to-one clamping with the plurality of bottle preform forming molds.
[0028] Further, the screw injection molding module comprises a plurality of screw plasticizing components and a plurality of injection pipes corresponding thereto; the screw plasticizing components are used to push the plastic material entering thereinto forward and heat the plastic material to plasticize it into plasticized flow during the pushing process; the inflow ends of the plurality of injection pipes are connected to the outflow ends of the plurality of screw plasticizing components one-to-one, and the outflow ends of the plurality of injection pipes form a plurality of injection ends for one-to-one clamping with the plurality of bottle preform forming molds.
[0029] Further, the screw injection molding module comprises a set of screw plasticizing members and a split injection molding member; the screw plasticizing members are used to push forward the plastic material entering therein and heat the plastic material during the pushing process to plasticize the plastic material into plasticized flow; the split injection molding member is connected with the outflow end of the screw plasticizing member at the inflow end, and has a plurality of injection ends at the opposite end, which are used to respectively press against a plurality of sets of bottle embryo forming molds, so that the plasticized flow is sequentially injected into each set of bottle embryo forming molds, or the plasticized flow is simultaneously or sequentially injected into a plurality of sets of bottle embryo forming molds.
[0030] Further, the split injection molding member comprises a split pipe network and a plurality of sets of glue injection cylinders corresponding to the plurality of sets of bottle embryo forming molds; the inflow end of the split pipe network is connected with the outflow end of the screw plasticizing member, a plurality of outflow ends of the split pipe network are respectively connected with the plurality of glue injection cylinders, and the outflow ends of the plurality of glue injection cylinders correspond to the plurality of sets of bottle embryo forming molds.
[0031] Further, the split injection molding member further comprises a control assembly for controlling the on-off of the split pipe network and each glue injection cylinder, and the control assembly is arranged in the split pipe network.
[0032] Further, the glue injection cylinder comprises a hollow cylindrical cylinder body with one end closed, a nozzle connected with the open end of the cylinder body, and a push rod arranged in the inner cavity of the cylinder body in the axial direction of the cylinder body; the side wall of the cylinder body is connected with a corresponding outflow end of the split pipe network, and the nozzle is used to press against the bottle embryo forming mold; the force receiving end of the push rod extends out of the cylinder body in the axial direction, so as to push the plasticized flow entering the cylinder body into the bottle embryo forming mold under the action of external force.
[0033] The utility model has the following beneficial effects:
[0034] The utility model discloses, through the setting of linear transfer device, replace the action of present bottle receiving mechanism and bottle taking mechanism, greatly simplify the structure of production line, reduce preparation cost, and linear transfer device structure can be simply set, and the action and control process are compared the action sum of present bottle receiving mechanism and bottle taking mechanism more simple, thereby action precision is high, control is simple, and still because the action process is greatly simplified and greatly improves production efficiency, secondly, in the prior art, because the action setting of bottle taking mechanism, the time of bottle embryo exposed to air is longer, and heat loss is serious, but in the utility model, through the setting of linear transfer device, so that the bottle embryo row of ejection can fall freely and drop into it, and then the setting of present bottle taking mechanism is dispensed with, make the whole structure simple, preparation cost is low, and linear transfer device can also be folded fast to hold and keep warm bottle embryo, avoid the bottle embryo of ejection to expose to air for a long time, make the bottle embryo of ejection can enter linear transfer device and keep warm in very short time, thereby the time of bottle embryo exposed to air is very short, and heat loss is lower, so that the bottle embryo of very few kinds of materials needs to be heated again in the subsequent preblowing or formal blowing bottle (in the prior art, because the bottle embryo of ejection exposes to air for a long time, the bottle embryo is easily cooled, according to the different materials of bottle embryo, most of the materials need to be heated again before preblowing or blowing, but in the application, because the bottle embryo exposes to air for a very short time after ejection, so that only very few kinds of materials need to be heated again in the subsequent), reduce energy consumption and cost, and improve production efficiency simultaneously,
[0035] Thirdly, in the utility model production line, the bottle in and out line of bottle embryo forming mould, handover station, bottle blowing device, filling device, sealing device and bottle outlet device is the same central axis, thereby the utility model production line is a real linear production line, but in the prior art, because injection mould module and the rest device exist horizontal deviation (actually for bottle receiving mechanism and the other formation linear), thereby the present device is not the linear production line in strict sense, fourthly, in the prior art, because the setting of bottle receiving mechanism and bottle taking mechanism, also lead to the transfer mechanism only can clamp bottle body on one side of bottle body, and the transfer mechanism has horizontal and vertical two direction displacement, and the displacement route is the " mouth " type connected in turn, thereby lead to the transfer mechanism structure is complex, action process is complex, preparation cost is high, and work efficiency is low, but in the utility model production line, because linear transfer device can open along the horizontal width direction, thereby the bottle conveying device reciprocates along the central axis between adjacent stations, thereby the bottle conveying device structure can be simply set, and the action process is also simple, thereby greatly reduce preparation cost, and improve production efficiency simultaneously.
[0036] In addition to the purposes, features, and advantages described above, the utility model has other purposes, features, and advantages. The utility model will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0037] The accompanying drawings, which form a part of this application, are intended to provide further understanding of the application and are incorporated herein in their entirety. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:
[0038] Figure 1 is a front view structural schematic diagram of a prior linear injection blow and fill integrated plastic bottle packaging equipment;
[0039] Figure 2 is a front view structural schematic diagram of a linear injection blow and fill integrated machine of a preferred embodiment of the present application;
[0040] Figure 3 is a partial top view structural schematic diagram of Figure 1 ;
[0041] Figure 4 is a partial top view structural schematic diagram of Figure 2 ; Figure 1
[0042] Figure 5 is a partial top view structural schematic diagram of Figure 4 ;
[0043] Figure 6 is a top view structural schematic diagram of a linear transfer device in Figure 2 ; Figure 2
[0044] Figure 7 is a partial enlarged structural schematic diagram of Figure 6 ;
[0045] Figure 8 is a sectional top view structural schematic diagram of a continuous injection molding device in Figure 2 ;
[0046] Figure 9 is a partial top view structural schematic diagram of Figure 2 ;
[0047] Figure 10 is a top view structural schematic diagram of a linear injection blow and fill integrated machine of a preferred embodiment of the present application Figure 1 ;
[0048] Figure 11 is a top view structural schematic diagram of a linear injection blow and fill integrated machine of a preferred embodiment of the present application Figure 2 .
[0049] Legend:
[0050] 100, injection molding module; 101, blank mold assembly; 103, half mold; 105, transition slide rail; 106, transition mold; 107, lifting power device; 108, horizontal power device;
[0051] 10. Continuous injection molding device; 11. Screw plasticizing component; 111. Screw pushing mechanism; 12. Distributing device; 121. Distributing pipe network; 122. Injection nozzle; 1221. Nozzle body; 1222. Injection nozzle; 1223. Push rod; 123. Control assembly;
[0052] 20. Bottle embryo forming mold; 30. Bottle embryo preheating device;
[0053] 40. Linear transfer device; 411. Linear guide rail; 412. Support plate; 413. Support; 42. Heat preservation mold stripping device; 421. Pull plate set; 422. Clamping frame set; 4220. Containing groove; 4221. First clamping frame; 4222. Second clamping frame; 4223. First connecting rod; 4224. Second connecting rod; 423. Transverse movement driving mechanism; 424. Heating assembly; 43. Longitudinal movement driving mechanism; 431. Screw rod; 432. Driving motor; 433. Nut;
[0054] 50. Pre-blowing device; 60. Bottle blowing device; 70. Filling device; 80. Sealing device; 90. Bottle discharging device; 110. Central axis. DETAILED DESCRIPTION
[0055] The embodiments of the present application are described in detail below with reference to the drawings, but the present application can be implemented in various different ways as defined and covered below.
[0056] With reference to Figure 4 The preferred embodiment of the present application provides a linear injection-blowing-filling-sealing integrated machine, which comprises a rack, a vertical injection molding machine, an interface station, a bottle blowing device 60, a filling device 70, a sealing device 80 and a bottle discharging device 90 arranged on the rack, a linear transfer device 40 for transferring bottle embryos, and a bottle conveying device for conveying bottle bodies. The bottle embryo forming mold 20 in the vertical injection molding machine, the interface station, the bottle blowing device 60, the filling device 70, the sealing device 80 and the bottle discharging device 90 are arranged along the same central axis 110. The linear transfer device 40 is arranged between the bottle embryo forming mold 20 and the interface station along the central axis 110 and reciprocally slides. The linear transfer device 40 is arranged to open and close along the transverse width direction of the rack, so as to receive and heat a row of bottle embryo columns freely falling from the bottle embryo forming mold 20, and to transfer the bottle embryo columns from the bottle embryo forming mold 20 to the interface station. The bottle conveying device is arranged between the interface station and the sealing device 80, so as to simultaneously clamp a plurality of bottle columns arranged in sequence along the central axis 110 between the interface station and the sealing device 80, and then move each group of bottle columns to the next station along the central axis 110. After the plurality of bottle columns are moved to the next station, the bottle conveying device is retreated to the previous station along the central axis 110.
[0057] The utility model discloses a bottle embryo forming die 20 is formed by removing transition mould 106 in the existing injection mould module 100, when working, the upper die of bottle embryo forming die 20 drives the bottle embryo row prepared along longitudinal direction to move upwards to be pulled out from the lower die below, the linear transfer device 40 slides to the below of upper die along the central axis 110 in the process of driving the bottle embryo row to move upwards by upper die, and linear transfer device 40 slightly opens or does not open along the transverse width direction, the upper die opens in the process of driving the bottle embryo row to continue to rise by upper die, and all bottle embryos in bottle embryo row drop freely downwards to the linear transfer device 40 below, after all bottle embryos enter linear transfer device 40, linear transfer device 40 clamps bottle embryo row and carries out heat preservation to bottle embryo, then linear transfer device 40 drives bottle embryo row to slide along the central axis to the handover station again, opens linear transfer device 40 to make bottle embryo row expose after sliding to the position, the bottle conveying device (not shown in the drawing) starts, and after the bottle conveying device (not shown in the drawing) starts, the bottle conveying device (not shown in the drawing) drives the bottle body on each station to move along the central axis to a station from the bottle embryo row of both sides clamping the bottle embryo row of handover station, the bottle body of blow moulding station bottle embryo blow moulding, the material bottle of filling station filling, the sealed bottle of sealing station sealing, when the bottle conveying device (not shown in the drawing) starts, the bottle conveying device (not shown in the drawing) drives the bottle body on each station to move along the central axis to a station from the bottle embryo row of both sides clamping the bottle embryo row of handover station, the bottle body of blow moulding station bottle embryo blow moulding, the material bottle of filling station filling, the sealed bottle of sealing station sealing, makes bottle embryo row move to blow moulding station, bottle body move to filling station, material bottle move to sealing station, sealed bottle move to the bottle outlet station, finally, the bottle conveying device (not shown in the drawing) releases the bottle body of clamping and retreats to the last station along the central axis, to realize continuous production on the central axis 110 in this way.
[0058] The utility model discloses, through the setting of linear transfer device 40, replace the action of present bottle receiving mechanism and bottle taking mechanism, greatly simplify the structure of production line, reduce preparation cost, and linear transfer device 40 structure can be simply set, and the action and control process are compared the action sum of present bottle receiving mechanism and bottle taking mechanism more simple, thereby action precision is high, control is simple, and still greatly improve production efficiency due to the great simplification of action process simultaneously, secondly, in the prior art, due to the action setting of bottle taking mechanism, the time of bottle embryo exposed to air is longer, and heat loss is serious, but in the utility model, through the setting of linear transfer device 40, so that the bottle embryo row of ejection can fall freely and drop into it, and further eliminate the setting of present bottle taking mechanism, make the overall structure simple, and the preparation cost is low, and linear transfer device 40 can also be folded fast to hold and keep warm bottle embryo, avoid the bottle embryo of ejection to expose to air for a long time, make the bottle embryo of ejection can enter linear transfer device 40 in very short time and keep warm, thereby the time of bottle embryo exposed to air is very short, and heat loss is lower, so that the bottle embryo of very few kinds of materials needs to be heated again in the subsequent pre-blowing or formal bottle blowing (in the prior art, due to the long time of bottle embryo exposed to air after ejection, the bottle embryo is easily cooled, according to the different materials of bottle embryo, most of the materials need to be heated again before pre-blowing or bottle blowing, but in the application, due to the very short time of bottle embryo exposed to air after ejection, so that only very few kinds of materials need to be heated again), reduce energy consumption and cost, and improve production efficiency simultaneously,
[0059] Thirdly, in the utility model production line, the bottle in and out line of bottle embryo forming die 20, handover station, bottle blowing device 60, filling device 70, sealing device 80 and bottle outlet device 90 is the same as the central axis 110, so that the utility model production line is a real linear production line, but in the prior art, due to the horizontal offset of injection molding module 100 and the rest of the device (actually, it is the bottle receiving mechanism and the other straight line), so that the existing device is not a strict linear production line, fourthly, in the prior art, due to the setting of bottle receiving mechanism and bottle taking mechanism, the transfer mechanism can only clamp the bottle body on one side of the bottle body, and the transfer mechanism has horizontal and vertical displacement, and the displacement route is a "mouth" type connected in sequence, so that the transfer mechanism structure is complex, the action process is complex, the preparation cost is high, and the working efficiency is low, but in the utility model production line, the linear transfer device 40 can be opened along the horizontal width direction, so that the bottle conveying device reciprocates along the central axis 110 between adjacent stations, so that the structure of the bottle conveying device can be simply set, and the action process is simple, so that the preparation cost is greatly reduced, and the production efficiency is improved.
[0060] Optionally, as Figure 6 And Figure 5As shown, the straight line conveying device 40 comprises the heat preservation mold stripping device 42 arranged reciprocatingly along the central axis 110, and the heat preservation mold stripping device 42 is arranged transversely opening and closing along the central axis 110 for clamping and heat preservation of the bottle preform row. In operation, the upper mold of the bottle preform forming mold 20 drives the bottle preform row to move upward, and the heat preservation mold stripping device 42 slides along the central axis 110 to the lower side of the upper mold, at this time, the heat preservation mold stripping device 42 is slightly opened or not clamped along the transverse width direction, the upper mold is opened, and all the bottle preforms in the bottle preform row are freely dropped to the heat preservation mold stripping device 42 below, after all the bottle preforms enter the heat preservation mold stripping device 42, the heat preservation mold stripping device 42 clamps the bottle preform row and heat preserves the bottle preforms, and finally the heat preservation mold stripping device 42 drives the bottle preform row to slide along the central axis 110 to the transfer station, and after the heat preservation mold stripping device 42 moves to the position at the transfer station, it is opened to expose the bottle preform row, and the bottle conveying device at the transfer station clamps the bottle preform row to move longitudinally to the next station.
[0061] The heat preservation mold stripping device 42 comprises the clamping frame group 422 arranged along the longitudinal direction, the clamping frame group 422 comprises the first clamping frame 4221 and the second clamping frame 4222 arranged respectively on both sides of the bottle preform row, and the first clamping frame 4221 and the second clamping frame 4222 are closed to form a plurality of accommodating cavities arranged sequentially and spaced along the arrangement direction of the bottle preform row, so as to accommodate and heat preserve the dropped bottle preform row one by one, or expose the bottle preform row by relatively moving away, thereby facilitating the bottle conveying device to clamp the bottle preform row from both sides and then straightly convey along the central axis 110. In this optional solution, since the first clamping frame 4221 and the second clamping frame 4222 are arranged respectively on both sides of the bottle preform row, and the first clamping frame 4221 and the second clamping frame 4222 can form a plurality of accommodating cavities arranged sequentially and spaced along the arrangement direction of the bottle preform row after being closed, the dropped bottle preform row after mold stripping can still fall along the original arrangement line direction and be arranged in the heat preservation mold stripping device 42, and the closed clamping frame group 422 is also used for heat preserving the bottle preforms in the accommodating cavities; the clamping frame group 422 can be opened to expose the bottle preform row, thereby facilitating the bottle conveying device to clamp the bottle preform row from both sides and then straightly convey along the central axis 110 to the transfer station.
[0062] In this optional solution, as shown in the figure, Figure 3 The first clamping frame 4221 and the second clamping frame 4222 are respectively provided with a plurality of accommodating grooves 4220 arranged sequentially and spaced along the length direction and concave on the opposite opposite surfaces, and the two accommodating grooves 4220 form an accommodating cavity after the first clamping frame 4221 and the second clamping frame 4222 are closed. In this optional solution, each bottle preform corresponds to an accommodating cavity, so that each bottle preform is clamped and heat preserved individually by the first clamping frame 4221 and the second clamping frame 4222, thereby improving the stability of clamping the bottle preform and the heat preservation effect, and the clamping frame group 422 has simple structure and low manufacturing cost.
[0063] Preferably, as shown in the figure, the first clamping frame 4221 and the second clamping frame 4222 are respectively made of plastic material, which can avoid damaging the parison by rigidly clamping the parison, and can effectively buffer the impact force when the parison is clamped to protect the parison. Alternatively, the accommodation groove 4220 is coated with a protective coating for protecting the parison, or the inner wall surface of the accommodation groove 4220 is connected with a protective sheet for protecting the parison, and the protective coating or the protective sheet has the same effect as the clamping frame group made of plastic material, which can avoid damaging the parison by rigidly clamping the parison, and can effectively buffer the impact force when the parison is clamped to protect the parison.
[0064] Preferably, the first clamping frame 4221 and the second clamping frame 4222 are symmetrically arranged about the central axis 110 and are relatively movable, which facilitates the arrangement and driving of the two clamping frames, and facilitates the later bottle conveying device to clamp the parison row from both sides and linearly slide along the central axis 110.
[0065] Optionally, the heat preservation mold stripping device 42 further comprises a transverse movement driving mechanism 423, and the transverse movement driving mechanism 423 is connected with a group of clamping frame groups 422. In this optional scheme, the transverse movement driving mechanism 423 comprises two groups of driving cylinders, and the two groups of driving cylinders are respectively connected with the first clamping frame 4221 and the second clamping frame 4222.
[0066] Optionally, as shown in Figure 6 、 Figure 7 、 Figure 4 to improve the production efficiency, the parison forming mold 20 can simultaneously prepare a plurality of parison rows arranged in sequence and spaced apart along the width direction of the parison forming mold 20. At this time, in order to match the production capacity of the parison forming mold 20, the number of the clamping frame groups 422 in the utility model is also set to be multiple groups, and the multiple groups of clamping frame groups 422 are arranged in sequence and spaced apart along the width direction of the rack to correspond to the plurality of parison rows arranged in sequence and spaced apart along the width direction on the parison forming mold 20. The heat preservation mold stripping device 42 of the utility model further comprises a transverse movement driving mechanism 423, and the transverse movement driving mechanism 423 is simultaneously connected with the multiple groups of clamping frame groups 422 to drive the multiple groups of clamping frame groups 422 to act.
[0067] When multiple sets of clamping frame groups 422 are provided, in order to reduce energy consumption and cost, in this alternative, the multiple first clamping frames 4221 of the multiple sets of clamping frame groups 422 are connected by first connecting rods 4223, and the multiple second clamping frames 4222 of the multiple sets of clamping frame groups 422 are connected by second connecting rods 4224; the transverse movement driving mechanism 423 is connected to the outermost first clamping frame 4221 and the outermost second clamping frame 4222, respectively. In specific implementation, since the multiple first clamping frames 4221 are connected into one body by the first connecting rods 4223, and the multiple second clamping frames 4222 are also connected into one body by the second connecting rods 4224, the transverse movement driving mechanism 423 only includes two sets of driving cylinders, one set of driving cylinders is connected to the outermost first clamping frame 4221, and the other set of driving cylinders is connected to the outermost second clamping frame 4222.
[0068] Further, as shown in Figure 5 and Figure 5 , the heat preservation mold stripping device 42 further includes a pull plate group 421 which is slidably arranged along the central axis 110. When the number of clamping frame groups 422 is one group, the clamping frame group 422 is arranged on the pull plate group 421 and connected to the transverse movement driving mechanism 423. When the number of clamping frame groups 422 is multiple groups, the multiple clamping frame groups 422 are sequentially and spacedly arranged on the pull plate group 421 along the width direction of the rack, and are respectively connected to the transverse movement driving mechanism 423.
[0069] Preferably, as shown in Figure 5 , in order to improve the temperature of the parison after stripping, and to avoid subsequent reheating operation as much as possible, in this preferred embodiment, the heat preservation mold stripping device 42 further includes a heating assembly 424 for heating the clamped parison row, and the heating assembly 424 is arranged in the clamping frame group 422.
[0070] In a specific embodiment of the preferred embodiment, as shown in Figure 4 , the heating assembly 424 includes a heating member arranged in the first clamping frame 4221 and / or the second clamping frame 4222, and the heating member is connected to an external power supply to generate heat to heat the parison row. The heating member is a heating coil or a heating pipe arranged along the length direction of the clamping frame group 422.
[0071] Further, the heating assembly 424 further includes a heat preservation heat insulation pad arranged between the pull plate group 421 and the clamping plate group 422, to keep the heat and avoid rapid heat loss.
[0072] Alternatively, as shown in Figure 6 and Figure 4As shown, the linear transfer device 40 further comprises a support rail frame connected to the frame, and a longitudinal moving driving mechanism 43 connected to the support rail frame. The heat preservation mold stripping device 42 is slidingly arranged on the support rail frame and connected to the longitudinal moving driving mechanism 43. In this optional solution, in order to simplify the overall structure of the device, layout, and reduce cost and energy consumption, a plurality of clamping frame groups 422 are arranged on the same pull plate group 421, and the whole sliding is driven by a set of longitudinal moving driving mechanisms 43. In other embodiments, each clamping frame group 422 can be arranged separately, that is, a plurality of heat preservation mold stripping devices 42 are arranged at the same time and are arranged on the support rail frame, and are driven to slide by one or a plurality of corresponding longitudinal moving driving mechanisms 43, or even a plurality of independent linear transfer devices can be directly arranged.
[0073] As shown in the optional solution, Figure 4 The support rail frame comprises a plurality of linear guide rails 411 arranged in sequence and spaced along the width direction of the frame and extending longitudinally, a support plate 412 horizontally arranged below the plurality of linear guide rails 411, and a plurality of support bases 413 connected to the support plate 412 in sequence and spaced along the length direction of the support plate 412. The linear guide rails 411 and the support plate 412 are respectively connected to the frame, and the heat preservation mold stripping device 42 is slidingly arranged on the plurality of linear guide rails 411 to be supported and guided and limited in sliding by the linear guide rails 411.
[0074] As shown in the optional solution, Figure 5 and Figure 4 The pull plate group 421 comprises a horizontally arranged pull plate, a plurality of sliding blocks slidingly arranged on the lower surface of the pull plate and corresponding to the plurality of linear guide rails 411, and a vertical plate vertically connected to the end of the pull plate. The clamping frame group 422 and the transverse moving driving mechanism 423 are arranged on the pull plate. Further, as shown in Figure 2 The longitudinal moving driving mechanism 43 comprises a screw rod 431 rotatably arranged on the plurality of support bases 413, a driving motor 432 connected to the end of the screw rod 431, and a nut 433 cooperatively arranged on the outer circle of the screw rod 431, and the nut 433 is fixed to the vertical plate. When working, the driving motor 432 is started to drive the connected screw rod 431 to rotate. When the screw rod 431 rotates, the nut 433 cooperatively arranged on the outer circle of the screw rod 431 slides along the length direction of the screw rod 431, and then through the fixing of the vertical plate and the nut 433, the pull plate is simultaneously driven to slide on the linear guide rail 411, and finally the clamping frame group 422 is driven to slide relative to the linear guide rail 411, realizing the longitudinal conveying of the bottle embryo.
[0075] Optionally, as shown in the figure, the bottle conveying device comprises a bottle clamping frame group, and the bottle clamping frame group comprises a first bottle clamping plate and a second bottle clamping plate arranged symmetrically about the central axis 110. The first bottle clamping plate and / or the second bottle clamping plate are used to relatively approach and clamp a plurality of bottle columns on the central axis 110, or relatively away from and release a plurality of bottle columns.
[0076] Further, the bottle conveying device further comprises a bottle clamping driving mechanism for driving the lateral movement of the bottle clamping frame set, and a bottle conveying driving mechanism for driving the reciprocating movement of the bottle clamping frame set between two adjacent work stations; the bottle clamping driving mechanism is connected to the first bottle clamping plate and / or the second bottle clamping plate; the bottle conveying driving mechanism is connected to the bottle clamping frame set to make the bottle clamping frame set reciprocate along the central axis (110) between two adjacent work stations. In this optional solution, the bottle clamping driving mechanism is a driving cylinder, and the opening and closing movement of the bottle clamping frame set is similar to that of the clamping frame set 422, which is driven by one or more groups of driving cylinders. Similarly, the bottle conveying driving mechanism is also a driving cylinder, which is directly connected to the bottle conveying device to drive the longitudinal reciprocating movement of the bottle clamping frame set. In this optional solution, the bottle clamping frame set can be provided as a first bottle clamping plate and a second bottle clamping plate arranged symmetrically left and right. Compared with the existing transfer mechanism, the bottle clamping frame set has a simple structure, is easy to process and manufacture, and has simple movement and high precision.
[0077] Optionally, as shown in Figures 9-11 the linear blow-filling-sealing integrated machine further comprises a preheating device for preforms arranged at the transfer station and a pre-blowing device 50 arranged between the transfer station and the blow molding device 60. The preform inlet and outlet lines of the preheating device 30 and the pre-blowing device 50 are the central axis 110, and are matched with the preform molding mold 20, the blow molding device 60, the filling device 70, the sealing device 80 and the bottle outlet device 90, and the preheating device 30 and the pre-blowing device 50 are both existing devices.
[0078] Optionally, as shown in Figures 9-11 the vertical injection molding machine of the utility model comprises a screw injection molding module 10 and multiple preform molding molds 20; and the screw injection molding module 10 has multiple injection molding ends for one-to-one clamping with the multiple preform molding molds 20.
[0079] The vertical injection molding machine of the utility model, including screw injection molding module 10 and multiple sets of bottle embryo forming die 20, and the screw injection molding module 10 has multiple injection ends simultaneously, and the multiple injection ends correspond to the multiple sets of bottle embryo forming die 20 one by one to be pressed tightly, so as to be used for simultaneously injection molding one or multiple sets of bottle embryo forming die 20 or sequentially injection molding multiple sets of bottle embryo forming die 20 according to a certain order, but no matter which injection molding mode is adopted, the vertical injection molding machine of the utility model can simultaneously injection mold and form embryo of multiple sets of bottle embryo forming die 20, compared with the prior art that one injection molding screw is connected with one set of bottle embryo forming die, the vertical injection molding machine of the utility model is provided with one set of screw injection molding module 10 to injection mold one pair of multiple sets of bottle embryo forming die 20, which can not only meet the efficient bottle embryo production demand, but also effectively simplify the structure of the whole plastic bottle production line, thereby greatly reducing the production cost and the required installation space; on the other hand, the injection molding machine of the utility model can simultaneously injection mold multiple sets of bottle embryo forming die 20 or sequentially injection mold multiple sets of bottle embryo forming die 20 according to the requirement, so as to realize the continuous injection molding of the whole plastic bottle production line and thereby realize the continuous and efficient production of multiple batches.
[0080] Optionally, as shown in Figure 10 multiple sets of bottle embryo forming die 20 are sequentially arranged along the width direction of the rack, and each bottle embryo forming die 20 is an up-down combined mode die, and at least one set of forming dies is arranged in each bottle embryo forming die 20 to form a row of multiple sequentially arranged bottle embryos. The screw injection molding module 10 is located at the same end of the multiple sets of bottle embryo forming die 20, so that the multiple injection ends of the screw injection molding module 10 press tightly the corresponding bottle embryo forming die 20 respectively.
[0081] Optionally, the first embodiment of the screw injection molding module 10, as shown in Figure 10 the screw injection molding module 10 includes multiple sets of screw plasticizing components 11 and corresponding multiple injection pipe fittings; the screw plasticizing component 11 is used for pushing the plastic material entering the screw plasticizing component 11 forward and heating the plastic material to plasticize it into plasticized flow during the pushing process; the inflow end of the multiple injection pipe fittings is connected with the outflow end of the multiple sets of screw plasticizing components 11 one by one, and the outflow end of the multiple injection pipe fittings forms multiple injection ends to press tightly the multiple sets of bottle embryo forming die 20 one by one. In the optional scheme, multiple sets of screw plasticizing components 11 are arranged in the screw injection molding module 10, and the outflow end of each set of screw plasticizing components 11 is connected with one injection pipe fitting, so that the outflow end of the multiple injection pipe fittings connected with the multiple sets of screw plasticizing components 11 forms multiple injection ends, so that the vertical injection molding machine of the utility model can simultaneously injection mold and form embryo of multiple sets of bottle embryo forming die 20, meet the subsequent efficient production demand, and simplify the structure of the whole plastic bottle production line, thereby greatly reducing the production cost and the required installation space, improving the production efficiency, and realizing the continuous and efficient production of multiple batches.
[0082] In the optional scheme, asFigures 8-9 As shown, multiple sets of screw plasticizing components 11 are arranged in parallel and spaced apart in sequence; each set of screw plasticizing components 11 includes a hopper, a barrel and a screw pushing mechanism 111 connected in sequence, and a heating component for heating and plasticizing the plastic material in the screw pushing mechanism 111; in this optional scheme, the structure of the screw plasticizing component 11 can adopt the existing conventional structure, and multiple sets of screw plasticizing components 11 are set at the same time in the design.
[0083] In this optional solution, the injection molding fitting includes an injection pipe connected to the outlet end of the corresponding screw plasticizing component 11, a glue injection barrel connected to the injection pipe, and a switch valve set in the injection pipe. The glue outlet end of the glue injection barrel is pressed against the corresponding preform molding mold 20. The injection molding fitting has a simple structure and is easy to process and manufacture.
[0084] Optionally, in a second embodiment of the screw injection molding module 10, such as... Figure 11 and Figure 8 As shown, the screw injection molding module 10 includes a set of screw plasticizing components 11 and flow-diverting injection components 12; the screw plasticizing components 11 are used to push the plastic material into them forward and heat the plastic material during the pushing process to plasticize it into a plastic flow; the inlet end of the flow-diverting injection components 12 is connected to the outlet end of the screw plasticizing components 11, and its opposite ends have multiple injection ends for respectively clamping multiple preform molding dies 20, so that the plastic flow is injected into each preform molding die 20 in sequence, or the plastic flow is injected into multiple preform molding dies 20 simultaneously or sequentially. In this optional solution, a set of screw plasticizing components 11 is connected to a flow-dividing injection molding component 12, which has multiple injection ends. Each injection end presses against a preform forming mold 20, so that the vertical injection molding machine of this novel type also has multiple injection ends, thereby effectively simplifying the structure of the entire plastic bottle production line, reducing production costs, reducing the required installation space, improving production efficiency, and realizing continuous and efficient production of multiple batches.
[0085] In the vertical injection molding machine of this utility model, by setting up the flow-diverting injection molding component 12, a set of screw plasticizing components 11 can respectively correspond to multiple preform molding dies 20 for injection molding, thereby simplifying the overall structure of the production line and reducing the manufacturing cost. On the other hand, when there are multiple preform molding dies 20, by setting up the flow-diverting injection molding component 12, multiple preform molding dies 20 can be injected sequentially, that is, the first preform molding die 20 is injected first, and after the first preform molding die 20 is injected, the second preform molding die 20 is injected, and so on. Alternatively, by setting up the flow-diverting injection molding component 12, multiple preform molding dies 20 can be injected simultaneously or sequentially as needed, realizing continuous injection molding of the injection molding device to achieve continuous and efficient production of multiple batches.
[0086] In this alternative, the screw plasticizing member 11 comprises a hopper, a barrel and a screw pushing mechanism 111 connected in sequence, and a heating member for heating and plasticizing the plastic material in the screw pushing mechanism 111; in this alternative, the screw plasticizing member 11 can adopt a conventional structure.
[0087] In this alternative, as shown in Figure 8 the injection member 12 comprises a distribution pipe network 121, a plurality of groups of glue injection barrels 122 corresponding to the plurality of groups of bottle embryo forming molds 20, and a control assembly 123 for controlling the on-off of the distribution pipe network 121 and the glue injection barrels 122. The inflow end of the distribution pipe network 121 is connected to the outflow end of the screw plasticizing member 11, the plurality of outflow ends of the distribution pipe network 121 are respectively connected to the plurality of glue injection barrels 122, the outflow ends of the plurality of glue injection barrels 122 form a plurality of injection ends, and the outflow ends of the distribution pipe network 121, the glue injection barrels 122 and the bottle embryo forming molds 20 form a one-to-one correspondence. The control assembly 123 is arranged in the distribution pipe network 121.
[0088] In this alternative, as shown in Figure 8As shown, the injection barrel 122 includes a hollow cylindrical body 1221 closed at one end, an injection nozzle 1222 connected to the open end of the barrel body 1221, and a push rod 1223 slidably disposed in the inner cavity of the barrel body 1221 along the axial direction of the barrel body 1221; the side wall of the barrel body 1221 is connected to one outlet end of the diversion pipe network 121, and the injection end of the injection nozzle 1222 is pressed against the corresponding preform molding mold 20; the force-bearing end of the push rod 1223 extends axially out of the barrel body 1221 to push the plasticized flow entering the barrel body 1221 into the preform molding mold 20 under the action of external force. During operation, the plasticized flow in the screw plasticizing component 11 is pushed into the distribution network 121. Then, the control component 123, which controls the outlet end of the distribution network 121 to connect with the corresponding injection barrel 122, is activated to connect the distribution network 121 with the corresponding injection barrel 122. The plasticized flow enters the barrel body 1221 of the injection barrel 122 from the distribution network 121. After the amount of plasticized flow in the barrel body 1221 reaches the design requirement, the control component 123 disconnects the distribution network 121 from the barrel body 1221, and the plasticized flow stops injecting into the injection barrel 122. At this time, the distribution network 121 is connected to another injection barrel 122 under the action of the control component 123, thereby realizing continuous injection molding. After the push rod 1223 stops injection in the barrel body 1221, it is activated under the action of the drive component to push the plasticized flow in the barrel body 1221 into the connected preform molding mold 20. In this optional solution, the plasticized flow in the screw plasticizing component 11 is not directly injected into the preform molding mold 20, but is first injected into the injection barrel 122 for buffering, and then injected into the preform molding mold 20 by the injection barrel 122. By buffering the plasticized flow through the injection barrel 122, time is not only reserved for the subsequent molding and demolding operations of the preform molding mold 20, but also the screw injection module 10 can achieve continuous injection, thereby improving production efficiency and preparing for subsequent multi-batch continuous and efficient production.
[0089] In this optional solution, the first embodiment of the diversion network 121 is as follows: As shown, when there are two sets of preform molding molds 20, the distribution network 121 includes a main distribution pipe and two branch distribution pipes. The inlet end of the main distribution pipe is connected to the outlet end of the screw plasticizing component 11, and its opposite outlet ends are respectively connected to the two branch distribution pipes. The outlet ends of the two branch distribution pipes are respectively connected to two injection cylinders 122. The control component 123 includes a three-way valve disposed at the connection between the main distribution pipe and the two branch distribution pipes, or the control component 123 includes on / off valves disposed in the two branch distribution pipes. The distribution network 121 has a simple structure and is easy to process and manufacture.
[0090] In the second embodiment of the flow distribution pipe network 121, as shown in FIG. 2, when the number of the bottle preform forming molds 20 is at least three, the flow distribution pipe network 121 comprises a main flow distribution pipe and at least three branch flow distribution pipes. The inflow end of the main flow distribution pipe is connected to the outflow end of the plasticizing member 11, and the opposite outflow end is connected to each branch flow distribution pipe. The outflow end of each branch flow distribution pipe is connected to a corresponding injection cylinder 122. The control assembly 123 comprises a plurality of switch valves arranged in each branch flow distribution pipe. When the number of the bottle preform forming molds 20 is larger, two or more sets of the screw injection molding module 10 can be arranged to meet the injection molding requirements.
[0091] The preferred embodiments of the present application have been described above with the preferred embodiments, but are not intended to limit the present application. Those skilled in the art can make various modifications and changes to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A linear blow-fill-seal machine, characterized in that, The machine comprises a rack, a vertical injection molding machine, an exchange station, a bottle blowing device (60), a filling device (70), a sealing device (80), and a bottle outlet device (90) arranged on the rack, a linear transfer device (40) for transferring the bottle preforms, a bottle conveying device for conveying the bottles, and a same central axis (110) for the bottle preform forming mold (20) in the vertical injection molding machine, the exchange station, the bottle blowing device (60), the filling device (70), the sealing device (80), and the bottle outlet device (90). The linear transfer device (40) is arranged between the bottle preform forming mold (20) and the exchange station along the central axis (110) and is opened and closed along the transverse width direction of the rack to receive and heat a row of bottle preform columns that are freely dropped from the bottle preform forming mold (20) and to transfer the bottle preform columns from the bottle preform forming mold (20) to the exchange station. The bottle conveying device is arranged between the exchange station and the sealing device (80) to simultaneously clamp a plurality of bottle columns arranged on the central axis (110) between the exchange station and the sealing device (80), to move each group of bottle columns to the next station along the central axis (110), and to return to the previous station along the central axis (110) after the plurality of bottle columns are moved to the next station.
2. The linear injection-blowing-filling-sealing integrated machine according to claim 1, wherein the linear transfer device (40) comprises a heat preservation and mold opening device (42) arranged along the central axis (110) and reciprocally sliding, and the heat preservation and mold opening device (42) is arranged to be opened and closed along the transverse direction of the central axis (110) to clamp and heat the bottle preform columns.
3. The linear injection-blowing-filling-sealing integrated machine according to claim 2, wherein the heat preservation and mold opening device (42) comprises a clamping frame group (422) arranged along the longitudinal direction, the clamping frame group (422) comprises a first clamping frame (4221) and a second clamping frame (4222) arranged on both sides of the bottle preform columns, and the first clamping frame (4221) and the second clamping frame (4222) are closed to form a plurality of accommodation cavities arranged along the arrangement direction of the bottle preform columns, to accommodate and heat the dropped bottle preform columns, or to expose the bottle preform columns, thereby facilitating the bottle conveying device to clamp the bottle preform columns from both sides and linearly convey the bottle preform columns along the central axis (110).
4. The linear injection-blowing-filling-sealing integrated machine according to claim 3, wherein a plurality of accommodation grooves (4220) are arranged along the length direction and concave on the opposite sides of the first clamping frame (4221) and the second clamping frame (4222), and the two accommodation grooves (4220) form an accommodation cavity when the first clamping frame (4221) and the second clamping frame (4222) are closed.
5. The linear injection-blowing-filling-sealing integrated machine according to claim 3, wherein the first clamping frame (4221) and the second clamping frame (4222) are symmetrically arranged about the central axis (110) and relatively move.
6. The linear injection-blowing-filling-sealing integrated machine according to claim 3, wherein The heat preservation and mold stripping device (42) further comprises a transverse driving mechanism (423) connected to the groups of clamping frames (422).
7. The linear injection blow and fill integrated machine according to claim 3, wherein, The groups of clamping frames (422) are arranged along the width direction of the rack in sequence and at intervals, corresponding to the rows of preforms arranged along the width direction of the preform forming mold (20) in sequence and at intervals. The heat preservation and mold stripping device (42) further comprises a transverse driving mechanism (423) connected to the groups of clamping frames (422).
8. The linear injection blow and fill integrated machine according to claim 7, wherein, The first clamping frames (4221) of the groups of clamping frames (422) are connected by first connecting rods (4223), and the second clamping frames (4222) of the groups of clamping frames (422) are connected by second connecting rods (4224), and the transverse driving mechanism (423) is connected to the outermost first clamping frame (4221) and the outermost second clamping frame (4222) respectively.
9. The linear injection blow and fill integrated machine according to any one of claims 6 or 7, wherein, The heat preservation and mold stripping device (42) further comprises a pull plate group (421) slidingly arranged along the central axis (110), and the one or more groups of clamping frames (422) and the transverse driving mechanism (423) are arranged on the pull plate group (421).
10. The linear injection blow and fill integrated machine according to claim 3, wherein, The heat preservation and mold stripping device (42) further comprises a heating assembly (424) for heating the clamped rows of preforms, and the heating assembly (424) is arranged in the clamping frame group (422).
11. The linear injection blow and fill integrated machine according to claim 10, wherein, The heating assembly (424) comprises a heating member arranged in the first clamping frame (4221) and / or the second clamping frame (4222), and the heating member is connected to an external power source.
12. The linear injection blow and fill integrated machine according to claim 9, wherein, The linear transfer device (40) further comprises a support rail frame connected to the rack, and a longitudinal driving mechanism (43) connected to the support rail frame; The heat preservation and mold stripping device (42) is slidingly arranged on the support rail frame and connected to the longitudinal driving mechanism (43).
13. The linear injection blow and fill integrated machine according to claim 12, wherein, The support rail frame comprises a plurality of linear guide rails (411) arranged along the width direction of the rack in sequence and at intervals and extending longitudinally, a support plate (412) horizontally arranged below the plurality of linear guide rails (411), a plurality of groups of supports (413) connected to the support plate (412) in sequence and at intervals along the length direction of the support plate (412), and the linear guide rails (411) and the support plate (412) are connected to the rack respectively.
14. The linear injection blow and fill integrated machine according to claim 13, wherein, The longitudinal moving driving mechanism (43) comprises a screw rod (431) rotatably arranged on a plurality of supports (413), a driving motor (432) connected to an end of the screw rod (431), and a nut (433) fitted on the outer circle of the screw rod (431), the nut (433) being fixed with the pull plate group (421).
15. The linear blow fill seal machine according to claim 2, wherein, The bottle conveying device comprises a bottle clamping frame group, the bottle clamping frame group comprising a first bottle clamping plate and a second bottle clamping plate symmetrically arranged about the central axis (110), the first bottle clamping plate and the second bottle clamping plate being configured to clamp or release the plurality of bottle rows on the central axis (110) by moving towards or away from each other.
16. The linear blow fill seal machine according to claim 12, wherein, The bottle conveying device further comprises a bottle clamping driving mechanism configured to drive the lateral movement of the bottle clamping frame group, the bottle clamping driving mechanism being connected to the first bottle clamping plate and the second bottle clamping plate to drive the relative movement of the first bottle clamping plate and the second bottle clamping plate.
17. The linear blow fill seal machine according to claim 16, wherein, The bottle conveying device further comprises a bottle conveying driving mechanism configured to drive the reciprocating movement of the bottle clamping frame group between adjacent stations, the bottle conveying driving mechanism being connected to the bottle clamping frame group to enable the bottle clamping frame group to reciprocate along the central axis (110) between adjacent stations.
18. The linear blow fill seal machine according to claim 1, wherein, The linear blow fill seal machine further comprises a preheating device arranged at the transfer station and a pre-blowing device (50) arranged between the transfer station and the blow molding device (60). The bottle inlet and outlet lines of the preheating device (30) and the pre-blowing device (50) are both the central axis (110).
19. The linear blow fill seal machine according to claim 1, wherein, The vertical injection molding machine comprises a screw injection molding module (10) and a plurality of bottle preform molding dies (20), and the screw injection molding module (10) has a plurality of injection ends for one-to-one clamping with the plurality of bottle preform molding dies (20).
20. The linear blow fill seal machine according to claim 19, wherein, The screw injection molding module (10) comprises a plurality of screw plasticizing components (11) and a plurality of injection pipes corresponding to the plurality of screw plasticizing components (11). The screw plasticizing component (11) is configured to push forward the plastic material entering therein and heat the plastic material to plasticize it into a plasticized flow during the pushing process. The inlet ends of the plurality of injection pipes are connected to the outlet ends of the plurality of screw plasticizing components (11) one-to-one, and the outlet ends of the plurality of injection pipes form the plurality of injection ends for one-to-one clamping with the plurality of bottle preform molding dies (20).
21. The linear blow fill seal machine according to claim 19, wherein, The screw injection molding module (10) comprises a screw plasticizing component (11) and a split injection component (12). The screw plasticizing component (11) is configured to push forward the plastic material entering therein and heat the plastic material to plasticize it into a plasticized flow during the pushing process. The flow distribution injection member (12) has a flow inlet end connected to the flow outlet end of the screw plasticizing member (11), and a plurality of injection ends at opposite ends for respectively pressing a plurality of sets of bottle preform forming molds (20) to sequentially inject plasticized flow into each set of bottle preform forming molds (20), or simultaneously or sequentially inject plasticized flow into multiple sets of bottle preform forming molds (20).
22. The linear injection blow and fill integrated machine of claim 21, wherein, The flow distribution injection member (12) comprises a flow distribution pipe network (121) and a plurality of groups of glue injection barrels (122) corresponding to the plurality of sets of bottle preform forming molds (20). The flow inlet end of the flow distribution pipe network (121) is connected to the flow outlet end of the screw plasticizing member (11), and the plurality of flow outlet ends of the flow distribution pipe network (121) are respectively connected to the plurality of glue injection barrels (122), and the flow outlet ends of the plurality of glue injection barrels (122) correspond to the plurality of sets of bottle preform forming molds (20).
23. The linear injection blow and fill integrated machine of claim 22, wherein, The flow distribution injection member (12) further comprises a control assembly (123) for controlling the on-off of the flow distribution pipe network (121) and each glue injection barrel (122), and the control assembly (123) is arranged in the flow distribution pipe network (121).
24. The linear injection blow and fill integrated machine of any one of claims 21 or 22, wherein, The glue injection barrel (122) comprises a hollow barrel body (1221) with one end closed, a nozzle (1222) connected to the open end of the barrel body (1221), and a push rod (1223) arranged in the inner cavity of the barrel body (1221) along the axial direction of the barrel body (1221); The side wall of the barrel body (1221) is connected to a corresponding flow outlet end of the flow distribution pipe network (121), and the nozzle (1222) is used to press the bottle preform forming mold (20); The force receiving end of the push rod (1223) extends out of the barrel body (1221) along the axial direction, so as to push the plasticized flow entering the barrel body (1221) into the bottle preform forming mold (20) under the action of external force.
Citation Information
Patent Citations
Linear injection-blowing-filling-sealing integrated plastic bottle packaging equipment
CN114603825A