Dustproof alarm device suitable for material ramming of powder tank of concrete mixing plant

By introducing dust concentration sensors and an automatic cleaning system into the powder silos of concrete mixing plants, the problem of downtime caused by filter screen blockage has been solved, and automatic dust monitoring and cleaning have been achieved, thus improving construction efficiency.

CN223632256UActive Publication Date: 2025-12-05甘肃七建混凝土构件有限公司
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Patent Information

Application Number
CN202520051406.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-12-05
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

In existing concrete mixing plants, the filter screens need to be stopped for cleaning when they become clogged during the powder hopper process, which affects construction efficiency.

Method used

The dust concentration sensor monitors the dust concentration, automatically alarms and starts the induced draft fan and servo motor. Combined with the rotating filter cartridge and brushes to scrape off dust, and the use of vibrating components to reduce adhesion, automatic cleaning is achieved.

Benefits of technology

It achieves automatic alarm and filtration when dust concentration exceeds the standard, avoids secondary dust pollution, ensures the cleanliness of the filtration device, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223632256U_ABST
Patent Text Reader

Abstract

The utility model discloses a dustproof alarm device suitable for material ramming of a powder tank in a concrete mixing plant, which comprises an induced draft fan, an exhaust pipe is mounted on one side of the induced draft fan, the other side of the induced draft fan is connected with a filter box body through a pipeline, the side edge of the filter box body is communicated with the interior of the powder tank through an air suction pipe, and the air suction pipe is connected with the filter box body through a pipeline. A dust concentration sensor is installed on the side edge of the interior of the powder tank, the dust concentration sensor is electrically connected with an alarm, an induced draft fan and a servo motor, the alarm is installed at the upper end of a filtering box body, the servo motor is fixedly installed on the side edge of the filtering box body, and a filtering cylinder is installed at the output end of the servo motor; the filter cartridge is mounted on a bearing block, and the bearing block is fixed in the filter box body. According to the dustproof alarm device suitable for material ramming of the powder tank of the concrete mixing plant, automatic alarm can be achieved when the dust concentration is high, meanwhile, dust can be automatically filtered after alarm, and secondary pollution of the dust is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to concrete construction technical field, concretely is a dustproof alarm device suitable for concrete mixing station powder tank material. BACKGROUND

[0002] In the production process of the concrete mixing station, the powder tank material is a key step, the powder tank is usually used for storing cement, fly ash and other powder materials, these materials need to be conveyed to the mixing host or the measuring hopper in the material process, due to the characteristics of the powder and the limitation of the conveying equipment, a large amount of dust is often generated in the material process, which not only pollutes the production environment, but also may threaten the health of employees, so in order to reduce the smoke pollution, the corresponding dust removal device is usually used.

[0003] Such as the announcement number for: CN218340590U's a concrete production line's powder tank dust removal device, including the tank body, the right side fixed connection of the top of tank body has the air blower, the top of tank body and located the left side fixed connection of air blower has filter box, set up air blower, filter box, air inlet pipe, air outlet pipe and connecting pipe, can extract the dust in the conveying process, and through the first filter screen and the second filter screen, filter dust, avoid the secondary pollution of dust, by setting up the moving block and driving the limit rod to move upwards, make the limit rod away from the limit groove, unlock the filter assembly, facilitate the first filter screen and the second filter screen are disassembled;

[0004] Among the above prior art, the following technical problems exist: the existing dust removal device can only be processed in the non-working state when cleaning the filter plate, which is not convenient for processing the filter plate in the process of on-site construction, and the overall on-site construction efficiency is reduced when the filter plate is blocked.

[0005] Therefore, we propose a dustproof alarm device suitable for concrete mixing station powder tank material, in order to solve the problems in the above. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a dustproof alarm device suitable for concrete mixing station powder tank material, to solve the problems in the above background technology, that the existing dust removal device in the market can only be processed in the non-working state when cleaning the filter plate, which is not convenient for processing the filter plate in the process of on-site construction, and the overall on-site construction efficiency is reduced when the filter plate is blocked.

[0007] To achieve the above object, the utility model provides the following technical scheme: a dustproof alarm device suitable for concrete mixing station powder tank material, including the air draught fan, the air draught fan one side is installed with the exhaust pipe, and the air draught fan opposite side is connected with the filter box through the pipeline, the filter box side is connected with the powder tank inside through the air suction pipe, the powder tank inside side is installed with the dust concentration sensor, and dust concentration sensor and alarm, air draught fan and servo motor are electrically connected, the alarm is installed in the upper end of filter box, and the servo motor is fixedly installed on the side of filter box, the output of servo motor is installed with the filter drum, and the filter drum is installed on the support block, and the support block is fixed in the inside of filter box, the inside of filter box is installed with the center rod, and the center rod is installed in the middle part of filter drum, and the side of center rod is fixedly connected with the brush, and the side opposite to center rod and brush is installed with the vibration part.

[0008] Preferably, the filter drum is uniformly distributed with a plurality of holes in the circumferential direction, and the outer wall of the filter drum is matched with the support block.

[0009] By adopting the above technical scheme, when the filter drum rotates, the dust attached to the surface of the filter drum can be scraped off by the matched support block.

[0010] Preferably, the filter drum can rotate on the center rod, and the side of the center rod is uniformly distributed with a plurality of brush hairs, and the brush hairs are made of elastic rubber material.

[0011] By adopting the above technical scheme, the impurities stuck in the filter holes can be pushed out by the brush hairs made of elastic rubber material.

[0012] Preferably, the vibration part includes a striking rod, an auxiliary spring, a first magnetic block and a second magnetic block, and the striking rod is installed on the center rod, the striking rod is connected with the center rod through the auxiliary spring, and the first magnetic block is fixedly installed on the striking rod, the side of the first magnetic block is provided with the second magnetic block, and the second magnetic block is fixedly installed on the inside of the filter drum.

[0013] By adopting the above technical scheme, the striking rod can be reset and rebound after moving on the center rod through the setting of the auxiliary spring.

[0014] Preferably, the end of the striking rod away from the center rod is matched with the inner wall of the filter drum.

[0015] By adopting the above technical scheme, the filter drum can be knocked through the reciprocating movement of the striking rod.

[0016] Preferably, the striking rod constitutes an elastic telescopic structure through the auxiliary spring and the center rod, and the first magnetic block on the striking rod has the same magnetism as the second magnetic block in the filter drum.

[0017] By adopting the technical scheme, the repulsion magnetic force can be generated between the first magnetic block and the second magnetic block by the approaching of the first magnetic block and the second magnetic block.

[0018] Preferably, the second magnetic blocks are uniformly distributed at equal angles on the inner side of the filter cylinder.

[0019] Compared with the prior art, the dust alarm device suitable for the powder tank of the concrete mixing station can realize automatic alarm when the dust concentration is high, and can realize automatic filtration of dust after alarm, thereby avoiding secondary pollution of dust.

[0020] 1. The dust concentration sensor is arranged, which can monitor the dust concentration in the powder tank. When the dust concentration exceeds the standard, the alarm can be controlled to issue an alarm, thereby reminding the surrounding people. Meanwhile, the dust concentration sensor can control the air blower to start, thereby realizing dust removal.

[0021] 2. The filter cylinder is arranged, which can filter the dust in the air. Meanwhile, the impurities on the surface of the filter cylinder can be scraped off by the supporting block after rotation of the filter cylinder, thereby ensuring the cleanliness of the filter cylinder and preventing the holes of the filter cylinder from being blocked. Meanwhile, the filter cylinder is internally provided with bristles. When the bristles move to coincide with the holes of the filter cylinder, the bristles are elastically reset, thereby pushing the impurities stuck in the holes outward.

[0022] 3. The knocking rod is arranged. The rotation of the filter cylinder can drive the second magnetic block to rotate synchronously. The distance between the second magnetic block and the first magnetic block on the side of the knocking rod changes, thereby enabling the knocking rod to reciprocate. The vibration generated by the knocking rod reciprocating against the filter cylinder can reduce the adhesion of impurities and dust on the filter cylinder, thereby making it easier to clean. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a front perspective structure schematic view of the utility model;

[0024] Figure 2 It is a front sectional structure schematic view of the utility model;

[0025] Figure 3 It is a control system schematic view of the utility model;

[0026] Figure 4 It is a filter cylinder and supporting block structure schematic view of the utility model;

[0027] Figure 5 It is a center rod and bristle structure schematic view of the utility model;

[0028] Figure 6 It is a schematic view of the striking rod and auxiliary spring structure of the utility model.

[0029] In the figure: 1, induced draft fan; 2, exhaust pipe; 3, filter box; 4, suction pipe; 5, dust concentration sensor; 6, alarm; 7, servo motor; 8, filter cartridge; 9, bearing block; 10, center rod; 11, brush; 12, vibration component; 121, striking rod; 122, auxiliary spring; 123, first magnetic block; 124, second magnetic block. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] Embodiment one: please refer to Figures 1-6 The existing dust removal device can only be processed in the non-working state when cleaning the filter plate, which is inconvenient for processing the filter plate during on-site construction. When the filter plate is blocked, it needs to be cleaned after stopping, thereby reducing the overall on-site construction efficiency. In order to solve this technical problem, the embodiment discloses the following technical content: a dustproof alarm device suitable for concrete mixing station powder tank material, which comprises an induced draft fan 1. One side of the induced draft fan 1 is provided with an exhaust pipe 2, and the other side of the induced draft fan 1 is connected with a filter box 3 through a pipeline. The side of the filter box 3 is connected with the inside of the powder tank through a suction pipe 4. The inside of the powder tank is provided with a dust concentration sensor 5. The dust concentration sensor 5, an alarm 6, an induced draft fan 1 and a servo motor 7 are electrically connected. The alarm 6 is installed at the upper end of the filter box 3. The servo motor 7 is fixedly installed at the side of the filter box 3. The output end of the servo motor 7 is provided with a filter cartridge 8. The filter cartridge 8 is installed on a bearing block 9. The bearing block 9 is fixed in the inside of the filter box 3. The filter box 3 is provided with a center rod 10. The center rod 10 penetrates the middle part of the filter cartridge 8. The side of the center rod 10 is fixedly connected with a brush 11. The filter cartridge 8 is uniformly provided with a plurality of holes in the circumferential direction. The outer wall of the filter cartridge 8 is in close contact with the bearing block 9. The filter cartridge 8 can rotate on the center rod 10. The side of the center rod 10 is uniformly provided with a plurality of brushes 11. The brushes 11 are made of elastic rubber material.

[0032] When the inside of the powder tank is being stirred, the dust concentration inside the powder tank can be monitored by the dust concentration sensor 5, and when the dust concentration exceeds the standard, the dust concentration sensor 5 can control the alarm 6, the induced draft fan 1 and the servo motor 7 to be turned on. When the alarm 6 is turned on, an alarm is given to the crowd to remind them, and when the induced draft fan 1 is turned on, dust can be sucked by the suction pipe 4. After the dust gas enters the inside of the filter box 3, the dust impurities in the gas can be filtered by the filter cylinder 8. The filtered gas is discharged outward through the exhaust pipe 2. After the servo motor 7 is turned on, the filter cylinder 8 can be rotated. After the filter cylinder 8 is rotated, the impurities on the surface of the filter cylinder 8 can be scraped off by the supporting block 9. The impurities and dust attached to the surface of the filter cylinder 8 can be cleaned by the supporting block 9. After the filter cylinder 8 is rotated, the holes on the filter cylinder 8 coincide with the bristles 11 on the side of the center rod 10. After the bristles 11 are elastically reset, the bristles 11 can push the impurities stuck in the holes outward, realizing automatic cleaning of the holes.

[0033] In this embodiment, the following technical content is disclosed: The side opposite to the brush 11 of the center rod 10 is provided with a vibration component 12. The vibration component 12 comprises a hitting rod 121, an auxiliary spring 122, a first magnetic block 123 and a second magnetic block 124. The hitting rod 121 is installed on the center rod 10 and connected to the center rod 10 through the auxiliary spring 122. The first magnetic block 123 is fixedly installed on the hitting rod 121. The second magnetic block 124 is arranged on the side of the first magnetic block 123. The second magnetic block 124 is fixedly arranged on the inside side of the filter cylinder 8. The end of the hitting rod 121 away from the center rod 10 is in close contact with the inner wall of the filter cylinder 8. The hitting rod 121 and the center rod 10 constitute an elastic extension structure through the auxiliary spring 122. The first magnetic block 123 on the hitting rod 121 has the same magnetism as the second magnetic block 124 inside the filter cylinder 8. The second magnetic block 124 is evenly distributed at equal angles on the inside side of the filter cylinder 8.

[0034] When the filter cylinder 8 rotates on the center rod 10, the rotation of the filter cylinder 8 can drive the second magnetic block 124 to rotate synchronously. When the second magnetic block 124 and the first magnetic block 123 on the hitting rod 121 approach each other, the repulsive magnetic force between them can make the hitting rod 121 move towards the center rod 10. When the second magnetic block 124 on the filter cylinder 8 and the first magnetic block 123 on the hitting rod 121 move away from each other after the filter cylinder 8 rotates, the hitting rod 121 is reset and rebounds under the action of the auxiliary spring 122. The reset hitting rod 121 can hit the filter cylinder 8. The vibration generated by the hitting of the filter cylinder 8 can reduce the adhesion of dust and impurities on the filter cylinder 8, facilitating better cleaning of the dust and impurities on the filter cylinder 8.

[0035] The contents not described in detail in the specification belong to the prior art known to those skilled in the art.

[0036] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A dustproof alarm device suitable for material unloading of a powder tank of a concrete mixing plant, comprising an air induction fan (1), one side of the air induction fan (1) being provided with an exhaust pipe (2), and the other side of the air induction fan (1) being connected with a filter box (3) through a pipeline, the side of the filter box (3) being connected with the inside of a powder tank through an air suction pipe (4), characterized in that, The dust concentration sensor (5) is installed on the inner side of the powder tank, and the dust concentration sensor (5), the alarm (6), the induced draft fan (1) and the servo motor (7) are electrically connected, the alarm (6) is installed on the upper end of the filter box (3), the servo motor (7) is fixedly installed on the side of the filter box (3), the output end of the servo motor (7) is provided with the filter cylinder (8), and the filter cylinder (8) is installed on the supporting block (9), the supporting block (9) is fixed in the filter box (3), the center rod (10) is installed in the filter box (3), and the center rod (10) is installed in the middle of the filter cylinder (8), the side of the center rod (10) is fixedly connected with the brush (11), and the side, opposite to the brush (11), of the center rod (10) is provided with the vibration component (12).

2. The dustproof alarm device for material knocking of a powder tank of a concrete mixing plant according to claim 1, characterized in that: The filter cylinder (8) is uniformly distributed with a plurality of holes, and the outer wall of the filter cylinder (8) is matched with the supporting block (9).

3. The dustproof alarm device for material knocking of a powder tank of a concrete mixing plant according to claim 1, characterized in that: The filter cylinder (8) can rotate on the center rod (10), and the side of the center rod (10) is uniformly distributed with a plurality of brush (11), and the brush (11) is made of elastic rubber material.

4. The dustproof alarm device for material knocking of a powder tank of a concrete mixing plant according to claim 1, characterized in that: The vibration component (12) includes a hitting rod (121), an auxiliary spring (122), a first magnetic block (123) and a second magnetic block (124), the hitting rod (121) is installed on the center rod (10), the hitting rod (121) is connected with the center rod (10) through the auxiliary spring (122), the first magnetic block (123) is fixedly installed on the hitting rod (121), the side of the first magnetic block (123) is provided with the second magnetic block (124), and the second magnetic block (124) is fixedly installed on the inner side of the filter cylinder (8).

5. A dustproof alarm device for material discharging of a powder tank of a concrete mixing plant according to claim 4, characterized in that: The end of the hitting rod (121), away from the center rod (10), is matched with the inner wall of the filter cylinder (8).

6. The dustproof alarm device for material knocking of a powder tank of a concrete mixing plant according to claim 4, characterized in that: The hitting rod (121) and the center rod (10) constitute an elastic telescopic structure through the auxiliary spring (122), and the first magnetic block (123) on the hitting rod (121) has the same magnetism as the second magnetic block (124) in the filter cylinder (8).

7. The dustproof alarm device for material knocking of a powder tank of a concrete mixing plant according to claim 4, characterized in that: The second magnetic block (124) is uniformly distributed with a plurality of second magnetic blocks (124) on the inner side of the filter cylinder (8) at equal angles.

Citation Information

Patent Citations

  • Powder tank dust removal device of concrete production line

    CN218340590U