Outdoor belt cleaning and water absorbing device
By using the squeegee and suction components together, the water accumulated on the open-air conveyor belt is cleaned, which solves the problems of increased material moisture and water ingress into the equipment caused by water accumulation, thereby improving the stability of production and the normal operation of the equipment.
Patent Information
- Application Number
- CN202520070483.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Water accumulation on open-air belt conveyors can lead to increased moisture content in materials and water ingress into equipment, affecting production stability.
The system uses a combination of a squeegee and a suction unit. The squeegee removes water from the belt, while the suction unit absorbs any remaining moisture. The system is cleaned via a moving channel, and the design incorporates a transition trough and a drainage trough to reduce the risk of water leakage.
It effectively cleans up water accumulated on the conveyor belt, reduces the moisture content of materials, reduces water ingress into equipment, improves production stability, and reduces the frequency of downtime due to malfunctions.
Smart Images

Figure CN223632452U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to belt cleaning technical field especially is involved in a kind of open-air belt cleaning water suction device. BACKGROUND
[0002] In current industrial production, the open-air part of belt conveying line is affected by weather, and water is easily accumulated on the open-air belt conveying line. When the belt conveyor starts to work, the accumulated water will flow around with the movement of the belt, not only increasing the moisture content of the material transported by the belt, but also causing the internal water leakage of the motor and other equipment, thereby causing the belt conveyor to malfunction and stop, and interfering with normal production activities. SUMMARY
[0003] In order to facilitate cleaning of belt water, the present application provides an open-air belt cleaning water suction device.
[0004] The open-air belt cleaning water suction device provided by the present application adopts the following technical solution:
[0005] An open-air belt cleaning water suction device, comprising a rack, a first hydraulic cylinder and a second hydraulic cylinder are fixedly arranged on the rack, a water scraping assembly is arranged on the output shaft of the first hydraulic cylinder, the water scraping assembly is used to scrape off the accumulated water on the belt, a water suction assembly is arranged on the output shaft of the second hydraulic cylinder, the water suction assembly is used to adsorb the accumulated water on the belt, a moving channel is formed below the water scraping assembly and the water suction assembly, the moving channel is used for the movement of the belt, one end of the moving channel is a moving inlet, and the other end of the moving channel is a moving outlet.
[0006] By adopting the above technical solution, the open-air belt passes through the moving channel and moves from the moving inlet to the moving outlet. When there is accumulated water on the open-air belt, the first hydraulic cylinder drives the water scraping assembly to descend to contact the surface of the open-air belt, so that the water scraping assembly scrapes off the accumulated water on the belt. The second hydraulic cylinder drives the water suction assembly to descend close to the surface of the open-air belt, so that the water suction assembly adsorbs the accumulated water on the belt, thereby achieving the effect of cleaning the accumulated water on the belt, reducing the increase of moisture content of the material due to belt water, and reducing the frequency of belt conveyor malfunction and stop, improving the stability of normal production activities.
[0007] Preferably, a transition groove is arranged below the water scraping assembly and the water suction assembly, the transition groove is fixedly connected with the rack, and a transition inlet is formed at the top of the transition groove.
[0008] By adopting the technical scheme, the transition groove is installed between the upper belt and the lower belt, when the water on the belt is scraped by the water scraping assembly, the water on the belt flows into the transition groove from the edge of the upper belt, the transition groove receives the water, reduces the water flowing from the upper belt to the lower belt, and achieves the effect of cleaning the water on the belt.
[0009] Preferably, a plurality of transition outlets are symmetrically arranged at the bottom of the transition groove, a transition pipe is arranged on each transition outlet, a transition valve is arranged on the transition pipe, and a drainage groove is arranged below the transition pipe, and a drainage opening is arranged at the top of the drainage groove.
[0010] By adopting the technical scheme, the water in the transition groove flows into the drainage groove through the transition pipe, reducing the gradual accumulation of liquid in the transition groove, causing the transition groove to be heavy. When the water level in the drainage groove reaches a certain height, the transition valve corresponding to the drainage groove is closed, the drainage groove is transported to the drainage point for drainage, reducing the laying of the drainage pipeline, and the two drainage grooves can be used alternately. When the liquid level of one of the drainage grooves is higher, the water in the transition groove is drained into the other drainage groove, reducing the gradual accumulation of liquid in the transition groove.
[0011] Preferably, the first hydraulic cylinder and the water scraping assembly are arranged close to the moving inlet, and the second hydraulic cylinder and the water suction assembly are arranged close to the moving outlet.
[0012] By adopting the technical scheme, during the movement of the open belt from the moving inlet to the moving outlet, the water scraping assembly first scrapes most of the water on the belt, and then the water suction assembly adsorbs the remaining water on the belt, achieving the effect of cleaning the water on the belt.
[0013] Preferably, the water scraping assembly comprises a scraper and a silica gel layer, the top of the scraper is fixedly connected with the output shaft of the first hydraulic cylinder, the bottom of the scraper is fixedly connected with the silica gel layer, the bottom of the silica gel layer is provided with an arc surface, and the arc surface is used to be attached to the belt.
[0014] By adopting the technical scheme, during the movement of the open belt from the moving inlet to the moving outlet, the arc surface is attached to the belt, the silica gel layer reduces the friction between the scraper and the belt, reducing the abrasion of the belt, and the scraper pushes the water on the belt to flow into the transition groove from the edge of the belt.
[0015] Preferably, the water suction assembly comprises a water suction cover, a water suction hose and a water suction pump, the water suction pump is fixedly arranged on the rack, a flow guide pipe is arranged in communication between the output end of the water suction pump and the transition groove, the input end of the water suction pump is in communication with one end of the water suction hose, the other end of the water suction hose is in communication with the water suction cover, and the top of the water suction cover is fixedly connected with the output shaft of the second hydraulic cylinder.
[0016] By adopting the technical scheme, in the process that the output shaft of the second hydraulic cylinder drives the water suction cover to move, the water suction hose is deformed to facilitate the movement of the water suction cover, when the water on the belt is absorbed, the water suction pump is started, and the water on the belt is sucked into the water suction hose through the water suction cover, the liquid in the water suction hose is pumped into the flow guide pipe by the water suction pump, and the liquid in the flow guide pipe is discharged into the transition groove.
[0017] Preferably, the water suction cover is internally rotatably provided with a driving roller and a plurality of supporting rollers, the driving roller and the supporting rollers are jointly sleeved with a water suction belt, the outer wall of the water suction belt is provided with bristles, the water suction cover is internally fixedly provided with a water pumping cover, the bottom of the water pumping cover is attached to the bristles, and the top of the water pumping cover is in communication with the end of the water suction hose away from the water suction pump.
[0018] By adopting the technical scheme, when the water on the belt is absorbed, the output shaft of the second hydraulic cylinder drives the water suction cover to approach the belt, after the bristles are attached to the belt, the driving roller is rotated and the water suction pump is started, the rotation of the driving roller drives the water suction belt to transmit, the water suction belt drives the bristles and the water pumping cover to relatively move, the bristles shake the residual water on the belt into the water pumping cover, and the water droplets in the water pumping cover are sucked away by the water suction pump through the water suction hose.
[0019] Preferably, the water suction cover is internally rotatably provided with a driving roller and a plurality of supporting rollers, the driving roller and the supporting rollers are jointly sleeved with a water suction belt, the outer wall of the water suction belt is provided with bristles, the water suction cover is internally fixedly provided with a water pumping cover, the bottom of the water pumping cover is attached to the bristles, and the top of the water pumping cover is in communication with the end of the water suction hose away from the water suction pump.
[0020] By adopting the technical scheme, the driving motor is started to drive the driving roller to rotate, the waterproof cover shell is arranged between the water suction cover and the waterproof cover shell to cover the driving motor, and the water entering the driving motor is reduced.
[0021] In summary, the present application has at least one of the following beneficial technical effects:
[0022] 1. By arranging the rack, the first hydraulic cylinder, the second hydraulic cylinder, the water scraping assembly, the water suction assembly, the moving channel, the moving inlet and the moving outlet, the water on the belt can be cleaned, the water content of the material caused by the water on the belt is reduced, the water leakage into the motor and other equipment is avoided, the frequency of the fault shutdown of the belt conveyor is reduced, and the stability of the normal production activities is improved.
[0023] 2. By arranging the scraper, the silica gel layer and the arc surface, most of the water on the belt can be discharged into the transition groove.
[0024] 3. By arranging the water suction cover, the water suction hose, the water suction pump, the flow guide pipe, the driving roller, the supporting roller, the water suction belt, the bristle and the water pumping cover, the residual water on the belt can be cleaned. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1is a structural schematic view of an open-air belt cleaning and water suction device in the embodiment of the present application.
[0026] Figure 2 is a sectional view showing the positional relationship between the transition groove and the drainage groove in the embodiment of the present application.
[0027] Figure 3 is a sectional view showing the positional relationship between the scraper and the silica gel layer in the embodiment of the present application.
[0028] Figure 4 is a sectional view showing the connection relationship between the water suction cover and the bristles in the embodiment of the present application.
[0029] Figure 5 is a sectional view showing the connection relationship between the driving roller and the driving motor in the embodiment of the present application.
[0030] Legend: 1, frame; 11, first hydraulic cylinder; 12, second hydraulic cylinder; 2, water scraping assembly; 21, scraper; 22, silica gel layer; 221, arc surface; 3, water suction assembly; 31, water suction cover; 32, water suction hose; 321, water suction cover; 33, water suction pump; 331, flow guide pipe; 4, moving channel; 41, moving inlet; 42, moving outlet; 5, transition groove; 51, transition inlet; 52, transition outlet; 521, transition pipe; 522, transition valve; 6, drainage groove; 61, drainage outlet; 7, bristles; 71, water suction belt; 72, supporting roller; 73, driving roller; 8, driving motor; 81, waterproof cover shell; 9, belt. DETAILED DESCRIPTION
[0031] The following will be described in detail with reference to the accompanying drawings. Figures 1-5 The present application will be further described in detail.
[0032] The embodiment of the present application discloses an open-air belt cleaning and water suction device. Referring to Figure 1, including a rack 1, a first hydraulic cylinder 11 and a second hydraulic cylinder 12 are installed on the rack 1. The output shaft of the first hydraulic cylinder 11 is installed with a water scraping assembly 2, which is used to scrape the accumulated water on the belt 9; the output shaft of the second hydraulic cylinder 12 is installed with a water absorbing assembly 3, which is used to absorb the accumulated water on the belt 9. Below the water scraping assembly 2 and the water absorbing assembly 3 is a moving channel 4, which is used for the movement of the belt 9. One end of the moving channel 4 is a moving inlet 41, and the other end of the moving channel 4 is a moving outlet 42. The first hydraulic cylinder 11 and the water scraping assembly 2 are arranged close to the moving inlet 41, and the second hydraulic cylinder 12 and the water absorbing assembly 3 are arranged close to the moving outlet 42. The open belt 9 is made to pass through the moving channel 4, and the open belt 9 is made to move from the moving inlet 41 to the moving outlet 42. When there is accumulated water on the open belt 9, the first hydraulic cylinder 11 drives the water scraping assembly 2 to descend to contact the surface of the open belt 9, and the second hydraulic cylinder 12 drives the water absorbing assembly 3 to descend close to the surface of the open belt 9. The water scraping assembly 2 first scrapes most of the accumulated water on the belt 9, and then the water absorbing assembly 3 absorbs the remaining part of the accumulated water on the belt 9, achieving the effect of cleaning the accumulated water on the belt 9. Reduce the increase of material moisture content caused by the accumulated water on the belt 9, it is not easy to appear the case that the internal water of the motor and other equipment is caused by the accumulated water leakage, reduce the frequency of belt 9 conveyor fault shutdown, improve the stability of normal production activities.
[0033] In order to reduce the case that the accumulated water flows from the upper belt 9 to the lower belt 9, refer to Figure 1 and Figure 2 A transition groove 5 is installed below the water scraping assembly 2 and the water absorbing assembly 3, the transition groove 5 is installed between the upper belt 9 and the lower belt 9, and the transition groove 5 is welded with the rack 1. A transition inlet 51 is opened at the top of the transition groove 5, and the inner bottom wall of the transition groove 5 is protruded towards the transition inlet 51. When the water scraping assembly 2 scrapes the accumulated water on the belt 9, the accumulated water on the belt 9 flows into the transition groove 5 from the edge of the upper belt 9, and the transition groove 5 receives the accumulated water, reducing the case that the accumulated water flows from the upper belt 9 to the lower belt 9. A group of transition outlets 52 are symmetrically opened at the bottom of the transition groove 5, a transition pipe 521 is communicatively arranged on the transition outlet 52, and a transition valve 522 is installed on the transition pipe 521. A drainage groove 6 is placed below the transition pipe 521, and a drainage opening 61 is opened at the top of the drainage groove 6. The accumulated water in the transition groove 5 flows into the drainage groove 6 through the transition pipe 521, reducing the case that the accumulated water in the transition groove 5 gradually accumulates to make the transition groove 5 heavy. When the water level in the drainage groove 6 reaches a certain height, the corresponding transition valve 522 of the drainage groove 6 is closed, the drainage groove 6 is transported to the drainage point for drainage, reducing the laying of the drainage pipeline. Two drainage grooves 6 can be used alternately, when one of the drainage grooves 6 has a higher liquid level, the accumulated water in the transition groove 5 is drained into the other drainage groove 6, reducing the case that the liquid gradually accumulates in the transition groove 5.
[0034] In order to scrape most of the water on the belt 9, referring to Figure 1 and Figure 3 , the scraper assembly 2 includes a scraper 21 and a silica gel layer 22, the top of the scraper 21 is welded with the output shaft of the first hydraulic cylinder 11, and the bottom of the scraper 21 is connected with the silica gel layer 22. The bottom of the silica gel layer 22 is provided with an arc surface 221, which is used to fit with the belt 9. During the movement of the open-air belt 9 from the moving inlet 41 to the moving outlet 42, the arc surface 221 fits with the belt 9, the silica gel layer 22 reduces the friction between the scraper 21 and the belt 9, and reduces the abrasion of the belt 9. The silica gel layer 22 blocks the water on the belt 9, and the scraper 21 pushes the water on the belt 9 to flow into the transition groove 5 from the edge of the belt 9.
[0035] In order to clean the residual water on the belt 9, referring to Figures 1 to 5 , the water suction assembly 3 includes a water suction cover 31, a water suction hose 32 and a water suction pump 33. The water suction pump 33 is installed on the rack 1, the output end of the water suction pump 33 is communicated with the transition groove 5 through a flow guide pipe 331, the input end of the water suction pump 33 is communicated with one end of the water suction hose 32, and the output shaft of the second hydraulic cylinder 12 is welded with the top of the water suction cover 31. During the movement of the water suction cover 31 driven by the output shaft of the second hydraulic cylinder 12, the water suction hose 32 deforms to facilitate the movement of the water suction cover 31. The water suction cover 31 is provided with a driving roller 73 and a plurality of supporting rollers 72 which are arranged in rotation. The driving roller 73 is parallel to the supporting roller 72. The water suction cover 31 is provided with a waterproof cover shell 81, and the waterproof cover shell 81 is provided with a driving motor 8. The output shaft of the driving motor 8 is fixedly connected with one end of the driving roller 73. The waterproof cover shell 81 covers the driving motor 8 between the water suction cover 31 and the waterproof cover shell 81, reducing the water entering the driving motor 8. The driving roller 73 and the supporting roller 72 are jointly provided with a water suction belt 71, and the outer wall of the water suction belt 71 is provided with a brush 7. The water suction cover 31 is provided with a water suction cover 321, and the bottom of the water suction cover 321 is in contact with the brush 7. The top of the water suction cover 321 is communicated with the end of the water suction hose 32 away from the water suction pump 33. When cleaning the residual water on the belt 9, the output shaft of the second hydraulic cylinder 12 drives the water suction cover 31 to approach the belt 9. When the brush 7 is in contact with the belt 9, the water suction pump 33 and the driving motor 8 are started, the driving roller 73 rotates to drive the water suction belt 71, the water suction belt 71 drives the brush 7 to throw the remaining water on the belt 9 into the water suction cover 321. The water droplets in the water suction cover 321 are sucked into the water suction hose 32, the liquid in the water suction hose 32 is pumped into the flow guide pipe 331 by the water suction pump 33, and the liquid in the flow guide pipe 331 is discharged into the transition groove 5.
[0036] The implementation principle of the open belt 9 cleaning and water suction device is as follows: when there is accumulated water on the open belt 9, the first hydraulic cylinder 11 drives the scraper 21 to descend, so that the arc surface 221 is in contact with the surface of the open belt 9, and the second hydraulic cylinder 12 drives the water suction cover 31 to descend, so that the brush 7 is in contact with the surface of the open belt 9. When the open belt 9 moves from the moving inlet 41 to the moving outlet 42, the water suction pump 33 and the driving assembly are started. First, the open belt 9 is affected by the silica gel layer 22 and the scraper 21, so that most of the accumulated water on the belt 9 flows into the transition groove 5 from the edge of the belt 9. Then the brush 7 throws the residual water on the belt 9 into the water suction cover 321, and the water droplets in the water suction cover 321 are discharged into the transition groove 5 through the action of the water suction pump 33 along the flow guide pipe 331. Thus, the effect of cleaning the accumulated water on the belt 9 is achieved, the moisture content of the material is reduced due to the increase in the accumulated water on the belt 9, the situation that the internal water of the motor and other equipment is easily caused by the accumulated water is avoided, the frequency of the belt 9 conveyor fault shutdown is reduced, and the stability of the normal development of production activities is improved.
[0037] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made on the basis of the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. An open-air belt cleaning and water suction device comprising a frame (1), characterized in that: The first hydraulic cylinder (11) and the second hydraulic cylinder (12) are fixedly arranged on the rack (1), the output shaft of the first hydraulic cylinder (11) is provided with a water scraping assembly (2), the water scraping assembly (2) is used for scraping water on the belt (9), the output shaft of the second hydraulic cylinder (12) is provided with a water absorbing assembly (3), the water absorbing assembly (3) is used for absorbing water on the belt (9), the water scraping assembly (2) below and the water absorbing assembly (3) below are a moving channel (4), the moving channel (4) is used for moving the belt (9), one end of the moving channel (4) is a moving inlet (41), the other end of the moving channel (4) is a moving outlet (42).
2. An open-air belt cleaning and water suction device according to claim 1, characterized in that The water scraping assembly (2) below and the water absorbing assembly (3) below are commonly provided with a transition groove (5), the transition groove (5) is fixedly connected with the rack (1), and the transition groove (5) is provided with a transition inlet (51) at the top.
3. An open-air belt cleaning water suction device according to claim 2, characterized in that: A group of transition outlets (52) are symmetrically arranged at the bottom of the transition groove (5), the transition outlets (52) are communicated with a transition pipe (521), the transition pipe (521) is provided with a transition valve (522), and a drainage groove (6) is arranged below the transition pipe (521).
4. An open-air belt cleaning water suction device according to claim 2, characterized in that: The first hydraulic cylinder (11) and the water scraping assembly (2) are arranged close to the moving inlet (41), and the second hydraulic cylinder (12) and the water absorbing assembly (3) are arranged close to the moving outlet (42).
5. An open-air belt cleaning water suction device according to claim 4, characterized in that: The water scraping assembly (2) comprises a scraper (21) and a silica gel layer (22), the top of the scraper (21) is fixedly connected with the output shaft of the first hydraulic cylinder (11), the bottom of the scraper (21) is fixedly connected with the silica gel layer (22), the bottom of the silica gel layer (22) is provided with an arc surface (221), and the arc surface (221) is used for being attached to the belt (9).
6. An open-air belt cleaning water suction device according to claim 4, characterized in that: The water absorbing assembly (3) comprises a water absorbing cover (31), a water absorbing hose (32) and a water absorbing pump (33), the water absorbing pump (33) is fixedly arranged on the rack (1), a flow guide pipe (331) is arranged in communication between the output end of the water absorbing pump (33) and the transition groove (5), the input end of the water absorbing pump (33) is in communication with one end of the water absorbing hose (32), the other end of the water absorbing hose (32) is in communication with the water absorbing cover (31), and the top of the water absorbing cover (31) is fixedly connected with the output shaft of the second hydraulic cylinder (12).
7. An open-air belt cleaning water suction device according to claim 6, characterized in that: The driving roller (73) and the supporting roller (72) are rotatably arranged in the water absorbing cover (31), the water absorbing belt (71) is sleeved on the driving roller (73) and the supporting roller (72), the brush (7) is arranged on the outer wall of the water absorbing belt (71), the water absorbing cover (31) is fixedly provided with a water pumping cover (321), the bottom of the water pumping cover (321) is attached to the brush (7), and the top of the water pumping cover (321) is in communication with the end of the water absorbing hose (32) away from the water absorbing pump (33).
8. An open-air belt cleaning water suction device according to claim 7, characterized in that: The water absorption cover (31) is fixedly provided with a waterproof cover shell (81), the waterproof cover shell (81) is fixedly provided with a driving motor (8), and the output shaft of the driving motor (8) is fixedly connected with a driving roller (73).