Anti-corrosion steel processing production line
By designing a corrosion-resistant steel processing production line, and utilizing feeding, sorting, and heat treatment mechanisms, the automated conveying and heating of steel raw materials has been achieved, solving the problem of low efficiency in manual handling and improving production efficiency.
Patent Information
- Application Number
- CN202520227091.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-02-13
AI Technical Summary
In the current steel production process, steel raw materials need to be handled and transported manually, resulting in low efficiency.
A corrosion-resistant steel processing production line was designed, including a feeding mechanism, a sorting mechanism, and a heat treatment mechanism. The automatic feeding, sorting, and heating of steel bars are achieved through automated equipment, and the steel bars are stably conveyed and heated using components such as slide bars, limit bars, and guide wheels.
It has automated the steel production process, reduced labor intensity, and improved production efficiency.
Smart Images

Figure CN223632456U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of anticorrosive steel production line, concretely is a kind of anticorrosive steel processing production line. BACKGROUND
[0002] Anticorrosive steel is heated after being conveyed in production and processing process, and then shaping operation is carried out, so a steel production line needs to be designed, and steel is automatically conveyed and heated, to facilitate subsequent shaping operation of reinforcing bar, in the existing steel production process, steel raw materials are manually moved to the heating furnace position for subsequent production operation, and the efficiency is low in the operation process. UTILITY MODEL CONTENTS
[0003] In view of the deficiencies in the prior art, the utility model aims at providing a kind of anticorrosive steel processing production line to solve the problem of low efficiency of manual movement and conveying in the existing steel raw material production process.
[0004] To achieve the above-mentioned purpose, the utility model is implemented by the following technical scheme: a kind of anticorrosive steel processing production line, including blanking mechanism, blanking mechanism side is provided with distribution mechanism, distribution mechanism outer end is provided with hot working mechanism, blanking mechanism includes fixed frame, fixed frame is obliquely provided with slide bar, slide bar upper side is provided with limit rod in parallel, distribution mechanism includes first distribution assembly and second distribution assembly obliquely arranged, hinged connection is provided between first distribution assembly and second distribution assembly, symmetrically arranged with receiving chain outside first distribution assembly and second distribution assembly, vertically arranged with baffle outside receiving chain, limit wheel is arranged on the upper part of the end of receiving chain, hot working mechanism includes guide wheel assembly arranged at the outer end of receiving chain, guide wheel assembly outer end is provided with moving table, moving table surface is provided with heating furnace, heating furnace outer end is provided with driving wheel, heating furnace and driving wheel are distributed on moving table Multiple, the reinforcing bar is received and blanked by setting blanking mechanism, and the reinforcing bar is individually distributed to receiving chain by distribution mechanism for transportation, the reinforcing bar is heated by hinged transportation to hot working mechanism position, to facilitate subsequent forming.
[0005] The preferred structure of the present scheme includes that the bottom of the slide rod is provided with a stop block, a slope is connected between the inner end of the stop block and the slide rod, and the slide rods are evenly distributed along the length direction of the fixed frame, to buffer the reinforcing bar during blanking and rolling, facilitating stable blanking of the reinforcing bar.
[0006] The preferred structure of the scheme further comprises that the first material distributing assembly comprises a first material distributing plate arranged obliquely, an electric telescopic rod is arranged vertically on the outer bottom of the first material distributing plate, rotating plates are arranged vertically on the inner two ends of the first material distributing plate, a rotating shaft is arranged between the rotating plates and the first material distributing plate, the second material distributing assembly comprises a second material distributing plate arranged obliquely, the inclination angles and directions of the surfaces of the first material distributing plate and the second material distributing plate are the same, cylindrical rods are uniformly arranged on the surfaces of the first material distributing plate and the second material distributing plate along the length direction, the single reinforcing steel is received by the first material distributing plate and the second material distributing plate and is distributed to the first material distributing plate and the second material distributing plate by the electric telescopic rod, and the reinforcing steel is received and moved by the receiving hinge.
[0007] As another preferred structure of the scheme, the second fixing frame is arranged between the outer sides of the receiving chain, the adjusting bolt is arranged between the second fixing frame and the limiting wheel, the height of the limiting wheel is adjusted by the adjusting bolt, and the reinforcing steel on the receiving chain is horizontally limited in the height direction.
[0008] As another preferred structure of the scheme, the guide wheel assembly comprises a support frame arranged vertically, guide wheels are symmetrically arranged on the support frame, a motor is drivingly connected to the outer end of the bottom guide wheel, a spacing is arranged between the guide wheels arranged in the up-down direction, a plurality of guide wheels are arranged along the length direction of the support frame, guide openings are arranged at the two ends of the support frame, and the guide openings are arranged at the same horizontal height as the surface of the receiving chain.
[0009] As another preferred structure of the scheme, the driving wheels are symmetrically arranged in the up-down direction, positioning frames are arranged at the two ends of the driving wheels, a motor is arranged between the outer end of the bottom driving wheel of the positioning frame and the positioning frame, a fixed bolt is rotatably connected to the outer end of the top driving wheel of the positioning frame, the driving wheel is driven to rotate by the motor, the reinforcing steel is driven to move, and the fixed bolt limits the height direction of the driving wheel, so that the reinforcing steel of different diameters can be moved and driven.
[0010] As another preferred structure of the scheme, the extension sleeve is horizontally arranged between the guide wheel assembly and the receiving chain, the extension sleeve is hollow, a height rod is arranged vertically on the bottom of the extension sleeve, the movement direction of the reinforcing steel is limited by arranging the extension sleeve, and the stability of the movement of the reinforcing steel is facilitated.
[0011] Beneficial effects: The steel production line is arranged to automatically feed, distribute and hot process the steel raw materials, realizes automatic operation of the feeding and distribution of the reinforcing steel as the steel production raw material, reduces labor intensity and improves production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a whole structure schematic view of the utility model;
[0013] Figure 2 It is a whole front side structure schematic view of the utility model;
[0014] In the figure: 1 fixed frame, 2 slide bar, 3 limit rod, 4 first material distribution assembly, 4-1 first material distribution plate, 4-2 electric telescopic rod, 4-3 rotating shaft, 4-4 rotating plate, 4-5 hinge, 5 second material distribution assembly, 5-1 second material distribution plate, 6 cylindrical rod, 7 receiving chain, 8 second fixed frame, 9 limit wheel, 10 extension sleeve, 11 guide wheel, 12 support frame, 13 guide port, 14 moving table, 15 heating furnace, 16 positioning frame, 17 drive wheel, 18 fixed bolt, 19 adjusting bolt, 20 stop block, 21 height rod, 22 guide wheel assembly; DETAILED DESCRIPTION
[0015] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0016] Referring to Figure 1 and Figure 2 , including blanking mechanism, the blanking mechanism side is provided with a material distribution mechanism, the material distribution mechanism outer end is provided with a hot working mechanism, the blanking mechanism includes a fixed frame, the fixed frame is provided with a slide bar inclinedly, the slide bar upper side is provided with a limit rod in parallel, the material distribution mechanism includes first material distribution assembly and second material distribution assembly which are provided adjacent to each other, the first material distribution assembly and the second material distribution assembly are connected with a hinge, the first material distribution assembly and the second material distribution assembly are provided with a receiving chain symmetrically outside, the receiving chain outside is provided with a baffle vertically, the receiving chain end portion upper side is provided with a limit wheel, the hot working mechanism includes a guide wheel assembly provided at the receiving chain outer end, the guide wheel assembly outer end is provided with a moving table, the moving table surface is provided with a heating furnace, the heating furnace outer end is provided with a drive wheel, the heating furnace and the drive wheel are distributed with a plurality of on the moving table, the reinforcing steel is received and blanked through the blanking mechanism, and the reinforcing steel is individually blanked to the receiving chain through the material distribution mechanism for transportation, the reinforcing steel is transported to the hot working mechanism position through the receiving hinge for heating operation, facilitating subsequent forming, the slide bar bottom is provided with a stop block, the stop block inner end and the slide bar are connected with an inclined surface, the slide bar is evenly distributed with a plurality of along the fixed frame length direction, the reinforcing steel is buffered during blanking and rolling through the stop block, facilitating stable blanking of the reinforcing steel.
[0017] Embodiment one: the reinforcing steel in the pile is placed on the blanking mechanism fixed frame top end, the reinforcing steel is conveniently single-layered from the slide bar through the limit of the limit rod, the reinforcing steel is blanked from the slide bar bottom to the material distribution mechanism through the buffering of the stop block and the inclined surface, facilitating subsequent blanking operation.
[0018] Referring to Figure 1The first material distribution assembly comprises a first material distribution plate arranged obliquely, an electric telescopic rod is arranged vertically at the outer bottom of the first material distribution plate, rotating plates are arranged vertically at both ends of the inner side of the first material distribution plate, and a rotating shaft is arranged and connected between the rotating plates and the first material distribution plate; the second material distribution assembly comprises a second material distribution plate arranged obliquely, the inclination angles and directions of the surfaces of the first material distribution plate and the second material distribution plate are the same, cylindrical rods are uniformly arranged along the length direction of the surfaces of the first material distribution plate and the second material distribution plate, the single reinforcing steel is received by the first material distribution plate and the second material distribution plate, and the reinforcing steel is distributed to the first material distribution plate and the second material distribution plate by controlling the electric telescopic rod, the reinforcing steel is received and moved by the receiving hinge, the second fixing frame is arranged between the outer sides of the receiving chains, the adjusting bolts are arranged between the second fixing frame and the limiting wheels, and the height of the limiting wheels is adjusted by the adjusting bolts to horizontally limit the reinforcing steel on the receiving chains in the height direction.
[0019] In the second embodiment, the reinforcing steel rolls on the first material distribution plate and the second material distribution plate, the reinforcing steel automatically rolls from the first material distribution plate and the second material distribution plate to the receiving chains on the side of the second material distribution plate, the electric telescopic rod is driven to shrink after the receiving is completed, the first material distribution plate is inclined to the position of the electric telescopic rod, the first material distribution plate is controlled to be reversely inclined, the reinforcing steel on the first material distribution plate is rolled to the receiving strip on the side of the first material distribution plate, the continuous distribution operation of the reinforcing steel is realized, the receiving chains are controlled to receive the reinforcing steel, and the receiving chains are driven to rotate to transport the reinforcing steel to the guide wheel assembly.
[0020] Referring to Figure 2 The hot working mechanism comprises a guide wheel assembly arranged at the outer end of the receiving chains, a moving table is arranged at the outer end of the guide wheel assembly, a heating furnace is arranged on the surface of the moving table, a driving wheel is arranged at the outer end of the heating furnace, a plurality of heating furnaces and driving wheels are arranged on the moving table, the guide wheel assembly comprises a support frame arranged vertically, guide wheels are symmetrically arranged on the support frame, an electric motor is drivingly connected to the outer end of the bottom guide wheel, a spacing is arranged between the guide wheels arranged vertically, a plurality of guide wheels are arranged along the length direction of the support frame, guide openings are arranged at both ends of the support frame, the surface of the guide opening is horizontally arranged at the same height as the receiving chains, the driving wheels are symmetrically arranged vertically, positioning frames are arranged at both ends of the driving wheels, an electric motor is arranged and connected between the outer end of the driving wheel at the bottom of the positioning frame and the fixing frame, a fixing screw is rotatably connected to the outer end of the driving wheel at the top of the positioning frame, the electric motor is used to drive the driving wheel to rotate, the reinforcing steel is driven to move, the fixing screw is used to limit the height direction of the driving wheel, the reinforcing steel of different diameters is conveniently driven to move, and the guide wheel assembly and the receiving chains are horizontally arranged with an extension sleeve, the extension sleeve is hollow, a height rod is arranged vertically at the bottom of the extension sleeve, the extension sleeve is used to limit the moving direction of the reinforcing steel, and the stability of the reinforcing steel is improved.
[0021] Example 3: The reinforcing bar is driven by the receiving chain to move from the extension sleeve to the guide wheel. The guide wheel drives the reinforcing bar to the heating furnace on the moving plate. The drive wheel and the heating furnace are arranged crosswise. The reinforcing bar removed from the heating furnace is moved to the next heating furnace, realizing the continuous movement and heating operation of the reinforcing bar. After heating, it is moved to the shaping machine for the final shaping operation.
[0022] During implementation, an inclined receiving platform is set at the top of the fixed frame. Piles of reinforcing bars are placed on the receiving platform. A crane hoists the reinforcing bars onto the receiving platform, where they roll off the sliding rod under gravity. A limiting rod facilitates the single-layer sliding of the reinforcing bars from the sliding rod. The reinforcing bars are then buffered by stops and inclined surfaces, falling from the bottom of the sliding rod onto the distributing mechanism for subsequent distributing operations. The reinforcing bars roll onto the first and second distributing plates, automatically rolling down onto a receiving chain on one side of the second distributing plate. After receiving, the electric telescopic rod retracts, tilting the first distributing plate towards the position of the electric telescopic rod. The reverse tilting operation of the first distributing plate is controlled. The machine operates by rolling the reinforcing bars on the first distribution plate onto the receiving strip on the side of the first distribution plate, thus achieving continuous material distribution of the reinforcing bars. It controls the receiving chain to receive the reinforcing bars and drives the receiving chain to rotate and transport the reinforcing bars to the guide wheel assembly. The reinforcing bars are driven by the receiving chain to move from the extension sleeve to the guide wheel, and then driven by the guide wheel to move the reinforcing bars into the heating furnace on the moving plate. The drive wheel and the heating furnace are arranged crosswise, and the reinforcing bars removed from the heating furnace are moved to the next heating furnace, thus achieving continuous movement and heating of the reinforcing bars. After heating, the reinforcing bars are moved into the shaping machine for final shaping, forming an automated steel production and forming operation, improving production efficiency.
Claims
1. A corrosion-protected steel processing line, characterized in that: The utility model provides a material feeding mechanism, which comprises a material feeding mechanism, one side of the material feeding mechanism is provided with a material distributing mechanism, the outer end of the material distributing mechanism is provided with a hot processing mechanism, the material feeding mechanism comprises a fixed frame (1), an inclined slide rod (2) is arranged on the fixed frame, a limiting rod (3) is arranged in parallel above the slide rod, the material distributing mechanism comprises first material distributing assemblies (4) and second material distributing assemblies (5) which are arranged in an inclined manner, a hinge (4-5) is arranged between the first material distributing assemblies and the second material distributing assemblies, supporting chains (7) are symmetrically arranged outside the first material distributing assemblies and the second material distributing assemblies, baffles are vertically arranged outside the supporting chains, limiting wheels (9) are arranged on the upper end of the supporting chains, the hot processing mechanism comprises a guide wheel assembly arranged at the outer end of the supporting chain (7), a moving table (14) is arranged at the outer end of the guide wheel assembly, a heating furnace (15) is arranged on the surface of the moving table, a plurality of drive wheels (17) are arranged on the moving table and distributed outside the heating furnace.
2. The anticorrosion steel processing production line according to claim 1, characterized in that: The bottom of the slide rod (2) is provided with a stop block (20), an inclined surface is arranged between the inner end of the stop block and the slide rod, and a plurality of slide rods are uniformly distributed along the length direction of the fixed frame (1).
3. The anticorrosion steel processing production line according to claim 1, characterized in that: The first material distributing assembly (4) comprises a first material distributing plate (4-1) arranged in an inclined manner, an electric telescopic rod (4-2) is vertically arranged outside the bottom of the first material distributing plate, rotating plates (4-4) are vertically arranged at both ends of the inner side of the first material distributing plate, and a rotating shaft (4-3) is arranged between the rotating plates and the first material distributing plate, the second material distributing assembly (5) comprises a second material distributing plate (5-1) arranged in an inclined manner, the inclination angle and direction of the surfaces of the first material distributing plate and the second material distributing plate are the same, and a plurality of cylindrical rods (6) are uniformly distributed along the length direction of the surfaces of the first material distributing plate and the second material distributing plate.
4. The anticorrosion steel processing production line according to claim 1, characterized in that: Second fixed frames (8) are arranged between the outer sides of the supporting chains (7), and adjusting bolts (19) are arranged between the second fixed frames and the limiting wheels (9).
5. The anticorrosion steel processing production line according to claim 1, characterized in that: The guide wheel assembly (22) comprises a support frame (12) arranged in a vertical manner, guide wheels (11) are symmetrically arranged above and below the support frame, motors are drivingly connected to the outer ends of the guide wheels at the bottom of the support frame, a spacing is arranged between the guide wheels arranged above and below, a plurality of guide wheels are distributed along the length direction of the support frame, guide openings (13) are arranged at both ends of the support frame, and the horizontal height of the guide openings is the same as that of the surfaces of the supporting chains (7).
6. The anticorrosion steel processing production line according to claim 1, characterized in that: The drive wheels (17) are symmetrically arranged above and below, positioning frames (16) are arranged at both ends of the drive wheels, motors are connected between the outer ends of the drive wheels at the bottom of the positioning frames and the positioning frames, and fixed bolts (18) are rotatably connected between the outer ends of the drive wheels at the upper part of the positioning frames and the upper part of the positioning frames.
7. The anticorrosion steel processing production line according to claim 1, characterized in that: Horizontal extension sleeves (10) are arranged between the guide wheel assembly (22) and the supporting chains (7), the extension sleeves are hollow, and height rods (21) are vertically arranged at the bottom of the extension sleeves.