Selenium drum processing production equipment with high automation degree

Abstract

The utility model belongs to the technical field of selenium drum manufacturing, and particularly relates to selenium drum processing production equipment with high automation degree, which comprises a first conveyor belt and a second conveyor belt, the toner cartridge processing device is provided with the first conveying belt and the second conveying belt, and is provided with a plurality of first jigs, second jigs, a feeding frame, a discharging frame, a manipulator, a glue injection barrel, a toner box, a mechanical arm and the like, so that manual intervention is greatly reduced, the production automation degree is remarkably improved, the toner cartridge processing flow is more efficient and accurate, orderly arrangement and conveying of materials are facilitated, and the production efficiency is improved. Stable and accurate material supply in the subsequent processing link is ensured, material conveying can be effectively assisted, it is ensured that materials enter the subsequent processing link in order, material blocking is avoided, production continuity is ensured, the material blocking phenomenon caused by unsmooth material conveying is avoided, and the production efficiency is further ensured; the problems that existing selenium drum processing production equipment with high automation degree is poor in universality and low in production efficiency are solved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to selenium drum manufacturing technical field especially relates to a selenium drum processing production equipment with high degree of automation. BACKGROUND

[0002] Selenium drum is the core component of laser printer paper, and more than 70% of the imaging components of laser printer are concentrated in selenium drum. The quality of selenium drum determines the degree of printing effect. Selenium drum has integral type and separation type. The structure of selenium drum is mainly composed of photosensitive drum, developing roller, powder bin, charging roller, transfer roller, powder scraping plate and gear. The internal driving gear of printer rotates, and the photosensitive drum, developing roller, charging roller and transfer roller are driven by the gear. The charging roller produces electric charge on the surface of the photosensitive drum. The static charge is arranged on the surface of the photosensitive drum according to the text pattern by using laser. According to the principle of "positive and negative attraction", the carbon powder is adsorbed and fixed on the paper.

[0003] The parts of selenium drum are formed in advance, and then the parts are assembled and filled with carbon powder. Finally, it is packed and stored or shipped. The parts of different models of selenium drum are various, and the processing procedures are different. There are many parts, and the assembly process is complicated and redundant. It is difficult to adjust the equipment processing parameters and replace the jig according to different models of selenium drum. It is not convenient to carry out feeding and discharging operation between the previous process and the next process. A plurality of style equipment needs to be configured to produce different models of selenium drum. The equipment has poor versatility and low production efficiency. UTILITARIAN CONTENT

[0004] The utility model solves the technical problem of overcoming the defects of the prior art and solves the problems of poor versatility and low production efficiency of the existing selenium drum processing production equipment with high degree of automation.

[0005] The utility model adopts the technical scheme that a selenium drum processing production equipment with high degree of automation comprises a first conveying belt and a second conveying belt, the first conveying belt is located on the left of the second conveying belt, a plurality of first jigs are installed on the surface of the first conveying belt, and a plurality of second jigs are installed on the surface of the second conveying belt.

[0006] A first feeding frame is installed at the left end of the first conveying belt, a discharging frame is installed at the right end of the second conveying belt, and a second mechanical hand is installed between the first conveying belt and the second conveying belt.

[0007] A first glue injection cylinder, a carbon powder box, a second glue injection cylinder, a first mechanical arm and a second mechanical arm are installed on the upper end of the first conveying belt from left to right, and a third mechanical hand, a fourth mechanical hand, a fifth mechanical hand, a sixth mechanical hand and a seventh mechanical hand are installed on the upper end of the second conveying belt from left to right.

[0008] In the preferable technical scheme of the utility model, a plurality of vibration discs are installed at the front end of the first conveying belt.

[0009] In the preferable technical scheme of the utility model, a feeding track is installed at the front end of the second mechanical arm, and a feeding cabinet is installed at the front end of the feeding track.

[0010] In the preferable technical scheme of the utility model, a first mechanical hand is installed between the first conveying belt and the first feeding frame.

[0011] In the preferable technical scheme of the utility model, a control cabinet is installed at the front end of the first conveying belt.

[0012] Compared with the prior art, the utility model realizes the beneficial effects that:

[0013] High automation: the first conveying belt and the second conveying belt are provided, and a plurality of first jigs, second jigs, feeding frames, discharging frames, mechanical hands, glue injection cylinders, carbon powder boxes, mechanical arms and other components are equipped, so that manual intervention is greatly reduced, the production automation degree is significantly improved, and the selenium drum processing flow is more efficient and accurate;

[0014] Material conveying optimization: the plurality of vibration discs installed at the front end of the first conveying belt are beneficial to the orderly arrangement and conveying of materials, ensure the stable and accurate material supply in the subsequent processing link, avoid the material blocking phenomenon caused by poor material conveying, and further guarantee the production efficiency;

[0015] Convenient material conveying: the plurality of vibration discs installed at the front end of the first conveying belt can effectively assist material conveying, ensure the orderly entry of materials into the subsequent processing link, avoid material blocking, and guarantee the production continuity;

[0016] Accurate feeding: the cooperation of the feeding track and the feeding cabinet makes the material conveying more orderly, which is beneficial to realizing accurate feeding;

[0017] Convenient feeding: the feeding track and the feeding cabinet installed at the front end of the second mechanical arm make the material conveying path more smooth, the material supplementing of the operator is more convenient, the material supplementing time is reduced, the overall production continuity is improved, and frequent shutdown for feeding is avoided;

[0018] More accurate feeding: the first mechanical hand installed between the first conveying belt and the first feeding frame can more accurately grasp the feeding, reduce feeding errors, and ensure the accurate and error-free entry of the selenium drum into the initial link of the production flow;

[0019] Smooth feeding: the first mechanical hand installed between the first conveying belt and the first feeding frame strengthens the stability and smoothness of the feeding link, helps the materials to quickly and stably enter the conveying belt from the feeding frame, gains time for the subsequent processing, and avoids the delay of the initial link;

[0020] Convenient operation: the first conveying belt front end is equipped with control cabinet, operating personnel can concentrate here and regulate equipment various parameters and running state, operating personnel can concentrate control equipment operation parameter, at any time according to production demand flexible adjustment, operation is more convenient, in order to facilitate the abnormal response treatment when, guarantee production orderly development. BRIEF DESCRIPTION OF DRAWINGS

[0021] Fig. 1 It is whole structure schematic diagram of the utility model;

[0022] Fig. 2 It is first conveying belt schematic diagram of the utility model;

[0023] Fig. 3 It is second conveying belt schematic diagram of the utility model.

[0024] In the drawing: 1, feeding frame;2, first manipulator;3, first conveying belt;4, first fixture;5, vibration disc;6, control cabinet;7, carbon powder box;8, first glue injection cylinder;9, second glue injection cylinder;10, first mechanical arm;11, feeding cabinet;12, feeding track;13, second mechanical arm;14, second manipulator;15, third manipulator;16, fourth manipulator;17, fifth manipulator;18, sixth manipulator;19, seventh manipulator;20, discharging frame;21, second conveying belt;22, second fixture. DETAILED DESCRIPTION

[0025] Please refer to Figs. 1-3The utility model provides a technical scheme: selenium drum processing production equipment with high automation degree, including first conveyor belt 3 and second conveyor belt 21, first conveyor belt 3 is located second conveyor belt 21 left side, first conveyor belt 3 surface is equipped with a plurality of first fixture 4, and second conveyor belt 21 surface is equipped with a plurality of second fixture 22, first conveyor belt 3 left end is installed with feeding rack 1, and second conveyor belt 21 right end is installed with discharge rack 20, first conveyor belt 3 upper end is installed with first glue injection cylinder 8, carbon powder box 7, second glue injection cylinder 9, first mechanical arm 10, second mechanical arm 13 from left to right in proper order, have first conveyor belt 3 and second conveyor belt 21, and are equipped with a plurality of first fixture 4, second fixture 22, feeding rack 1, discharge rack 20, mechanical hand, glue injection cylinder, carbon powder box 7, mechanical arm and other components, and feeding rack 1 carries the selenium drum spare part that needs processing one by one and is conveyed to first conveyor belt 3 vicinity, and first mechanical hand 2 is installed between first conveyor belt 3 and first feeding rack 1, and first mechanical hand 2 takes out every selenium drum spare part from feeding rack 1 and places on every first fixture 4 of first conveyor belt 3, and every first fixture 4 one by one to every selenium drum clamping stable and is placed on first conveyor belt 3, and the installation first mechanical hand 2 between first conveyor belt 3 and first feeding rack 1 can more accurate catch feeding, strengthen the stability and fluency of feeding link, help material fast, smoothly from rack into conveyor belt, reduce feeding failure, guarantee selenium drum enters the initial link precision faultless of production process, and feeding is more accurate, avoid the delay of initial link.

[0026] First conveyor belt 3 front end is installed with a plurality of vibration plate 5, and every vibration plate 5 contains different kinds of small spare parts, and a plurality of vibration plate 5 simultaneously convey a plurality of different kinds of small spare parts to every first fixture 4, and vibration plate 5 is used to deliver some small spare parts to every first fixture 4 clamping selenium drum vicinity by vibration principle, and first mechanical arm 10 and second mechanical arm 13 respectively take out corresponding small spare parts and place on every selenium drum surface clamped on first fixture 4, and first conveyor belt 3 front end is installed with a plurality of vibration plate 5, which is conducive to the orderly arrangement and conveying of materials, ensures that the materials enter the subsequent processing link in an orderly manner, ensures that the subsequent processing link material supply is stable and accurate, further guarantees production efficiency, with the regular vibration of vibration plate 5, the materials can be arranged and conveyed in an orderly manner, so that the materials enter the subsequent processing flow in a more regular state, effectively avoiding the material blockage caused by disordered accumulation and arrangement, and effectively guaranteeing the continuity and stability of the material supply of the entire selenium drum processing production line, enabling stable production from the source, and greatly reducing manual intervention.

[0027] The front end of the second mechanical arm 13 is provided with a feeding track 12, the front end of the feeding track 12 is provided with a feeding cabinet 11, the inside of the feeding cabinet 11 is used to store parts needed for assembling the toner cartridge, the feeding track 12 conveys the parts stored in the feeding cabinet 11 to the second mechanical arm 13, the feeding track 12 is installed at the front end of the second mechanical arm 13, and the feeding track 12 extends to the feeding cabinet 11, thereby constructing a feeding link with high targeting. This design makes the material conveying path more accurate and controllable, and in the key links of toner cartridge assembly and filling, the material can be accurately conveyed to the specified position according to the preset process requirements. The cooperation of the feeding track 12 and the feeding cabinet 11 makes the material conveying more orderly, which is beneficial to realize accurate feeding, greatly reduces the product defects caused by feeding deviation, and effectively improves the processing precision and quality consistency of the toner cartridge.

[0028] The inside of the carbon powder box 7 is provided with carbon powder for injecting carbon powder into the toner cartridge, and the first glue injection cylinder 8 and the second glue injection cylinder 9 can separately inject glue into the toner cartridge, so as to firmly bond the assembled parts, thereby avoiding the carbon powder from spilling out of the toner cartridge.

[0029] The first mechanical hand 2 is introduced between the first conveying belt 3 and the first feeding rack 1. In the initial stage of material feeding, the mechanical hand seamlessly connects the feeding rack 1 and the conveying belt by virtue of its flexible and stable grabbing and rotating action, enhances the stability and timeliness of the feeding process, enables the material to be rapidly and accurately transferred to the production line, avoids potential delay risks in the feeding link, and saves valuable time for the subsequent compact processing procedure, thereby helping to keep the overall production rhythm compact and orderly.

[0030] The material conveying path is more smooth, the operator can replenish the material more conveniently, the material replenishment time is reduced, the overall production continuity is improved, frequent shutdown for feeding is avoided, the production automation degree is significantly improved, and the toner cartridge processing procedure is more efficient and accurate.

[0031] The first feeding rack 1 and the discharging rack 20 are accurately arranged at both ends of the conveying belt, the second mechanical hand 14 is installed between the first conveying belt 3 and the second conveying belt 21, and the second mechanical hand 14 between the first conveying belt 3 and the second conveying belt 21 constitutes the basic framework of material circulation. Meanwhile, the first glue injection cylinder 8, the carbon powder box 7, the second glue injection cylinder 9, the first mechanical arm 10, the second mechanical arm 13, the third to seventh mechanical hands 19 arranged in sequence on the upper end of the first conveying belt 3 and the second conveying belt 21 cooperate to greatly reduce the manual operation process and significantly improve the automation degree of the overall production process.

[0032] The second conveyor belt 21 is provided with the third mechanical arm 15, the fourth mechanical arm 16, the fifth mechanical arm 17, the sixth mechanical arm 18 and the seventh mechanical arm 19 from left to right in sequence at the upper end, and then the second mechanical arm 14 transfers the assembled toner cartridge from the first conveyor belt 3 to the second conveyor belt 21, so that the toner cartridge is transferred from the first jig 4 to the second jig 22, the first conveyor belt 3 and the second conveyor belt 21 are arranged separately, which is beneficial to the separate placement of the device in a limited space, the second conveyor belt 21 drives the second jig 22 to convey, and the toner cartridge passes under the third mechanical arm 15, the fourth mechanical arm 16, the fifth mechanical arm 17 and the sixth mechanical arm 18 in the second jig 22 in sequence, and the third mechanical arm 15, the fourth mechanical arm 16, the fifth mechanical arm 17 and the sixth mechanical arm 18 are used to continue to assemble the toner cartridges.

[0033] The control cabinet 6 is installed at the front end of the first conveyor belt 3, and the control cabinet 6 serves as the control center of the entire toner cartridge processing and production device. The operator can centrally control the operation parameters of the device. The operator can centrally control the parameters and operating states of the device. The operator can realize one-stop centralized control of the parameters of the device, real-time monitoring of the operating state of the device, flexible adjustment according to production needs at any time, more convenient operation, rapid positioning of the problem source once an abnormal situation occurs, immediate response and accurate adjustment, so as to quickly respond and handle when an abnormality occurs, ensure the orderly development of production, facilitate control, minimize downtime, and comprehensively ensure the smooth and continuous progress of production activities. Convenient centralized control.

[0034] In summary, the toner cartridge processing and production device builds a precise and efficient automatic system. Through reasonable layout of the first conveyor belt 3 on the left and the second conveyor belt 21 on the right, and matching of the plurality of first jigs 4 and second jigs 22 on the surfaces, the orderly circulation of the toner cartridge in different processing stages is realized, the processing efficiency is improved, and the degree of automation is high.

Claims

1. A highly automated selenium drum processing and production equipment, comprising a first conveying belt (3) and a second conveying belt (21), characterized in that: the first conveying belt (3) is located on the left side of the second conveying belt (21), a plurality of first jigs (4) are mounted on the surface of the first conveying belt (3), and a plurality of second jigs (22) are mounted on the surface of the second conveying belt (21); a first feeding rack (1) is mounted at the left end of the first conveying belt (3), a discharging rack (20) is mounted at the right end of the second conveying belt (21), and a second mechanical hand (14) is mounted between the first conveying belt (3) and the second conveying belt (21); from left to right, a first glue injection cylinder (8), a toner box (7), a second glue injection cylinder (9), a first mechanical arm (10), and a second mechanical arm (13) are sequentially mounted on the upper end of the first conveying belt (3), and from left to right, a third mechanical arm (15), a fourth mechanical arm (16), a fifth mechanical arm (17), a sixth mechanical arm (18), and a seventh mechanical arm (19) are sequentially mounted on the upper end of the second conveying belt (21).

2. The highly automated toner cartridge processing apparatus of claim 1, wherein: a plurality of vibration discs (5) are mounted at the front end of the first conveying belt (3).

3. The high degree of automation toner cartridge processing and manufacturing apparatus as claimed in claim 1, wherein: a feeding track (12) is mounted at the front end of the second mechanical arm (13), and a feeding cabinet (11) is mounted at the front end of the feeding track (12).

4. The highly automated toner cartridge processing apparatus of claim 1, wherein: a first mechanical hand (2) is mounted between the first conveying belt (3) and the first feeding rack (1).

5. The highly automated toner cartridge processing apparatus of claim 1, wherein: a control cabinet (6) is mounted at the front end of the first conveying belt (3).

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