Battery piece arranging device
The solar cell feeding device with tilting and pushing structures solves the problem of bottom damage to solar cells during transportation, achieving efficient alignment and damage-free moving of solar cells, and improving the production efficiency and product yield of photovoltaic equipment.
Patent Information
- Application Number
- CN202423101294.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In photovoltaic equipment, the cells at the bottom are easily scratched or damaged during transportation due to the push rods pushing them together, which affects the product yield.
The battery cell feeding device, which employs an inclined structure and a pushing structure, drives the carrier plate to tilt through an inclined plate, allowing the battery cells to slide and align under their own gravity. The pusher plate then pushes the battery cells to the center position, reducing friction on the bottom battery cells.
This effectively avoids scratches and damage to the bottom battery cells, improves battery cell alignment efficiency and production efficiency, and increases product yield.
Smart Images
Figure CN223632521U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic equipment production related technical field especially relates to a cell piece material arranging device. BACKGROUND
[0002] In the photovoltaic industry, due to equipment failure, program interruption and other reasons, the situation of cell piece transport belt transport stoppage is prone to occur, when encountering such situation, the cell piece on the belt is usually transferred to the buffer magazine by mechanical arm, and after waiting for the resumption of transport, the cell piece is taken out from the buffer magazine and put back on the transport belt again, but during the mechanical arm discharging process, the cell piece is inevitably placed disorderly, to avoid the disorderly cell piece from being jammed or colliding during transmission, additional manual adjustment is often needed when recharging, which reduces the production efficiency.
[0003] At present, in the existing equipment, movable push rods are increased around the magazine, and the cell pieces are pushed in line by moving the push rods, although the problem of disorderly discharging can be solved, but the cell pieces at the bottom of the magazine are subjected to the weight pressure of the upper cell pieces, and the friction force is too large during the push rod alignment process, which is easy to produce fragments, and further causes the bottom cell pieces to be scratched or even damaged, affecting the yield of the product. UTILITY MODEL CONTENT
[0004] Therefore, it is necessary to provide a cell piece material arranging device that is not easy to damage the bottom cell pieces in view of the problem that the bottom cell pieces are prone to damage during the material arranging process of the cell pieces.
[0005] The application first provides a cell piece material arranging device, which comprises a bottom plate, an inclined structure, a material pushing structure and a material loading plate,
[0006] The inclined structure comprises an inclined motor fixed to the bottom plate and an inclined plate fixed to the rotating shaft of the inclined motor;
[0007] The material loading plate is fixed to the top of the inclined plate, and each side surface of the material loading plate is fixed with at least one baffle for blocking the cell piece;
[0008] The material pushing structure comprises a driving assembly fixed to the bottom plate and a plurality of push plates fixed to each driving end of the driving assembly, each push plate is arranged around the material loading plate, and at least one push plate is arranged on each side surface of the material loading plate, and the driving assembly is used for driving each push plate to synchronously approach or move away from the center position of the material loading plate.
[0009] In one embodiment, each side surface of the material loading plate is provided with a notch corresponding to each push plate.
[0010] In one of the embodiments, the depth of the gap is greater than or equal to the width of the pushing plate.
[0011] In one of the embodiments, two of the baffles are fixed to each of the side surfaces of the carrier plate, and are arranged on two sides of the gap respectively.
[0012] In one of the embodiments, the tilting structure further comprises two bases fixed to the bottom plate, the tilting motor is fixed to one of the bases, and the tilting plate is provided with two connecting members on the bottom surface, one of the connecting members is fixed to the rotating shaft of the tilting motor, and the other connecting member is rotatably connected to the other base.
[0013] In one of the embodiments, the carrier plate is quadrangular, and two of the connecting members are arranged at a set of diagonal positions on the bottom surface of the carrier plate.
[0014] In one of the embodiments, the pushing structure further comprises a plurality of sliding assemblies, each side surface of the carrier plate is provided with one of the sliding assemblies, each of the sliding assemblies comprises a limiting guide rail fixed to the bottom plate and a sliding member slidably connected to the limiting guide rail, and the pushing plate is fixed to the sliding member.
[0015] The driving assembly comprises a driving member and a linkage assembly, one end of the linkage assembly is connected to the driving member, and the other end is connected to each of the sliding members.
[0016] In one of the embodiments, the linkage assembly comprises a fixed ring, a rotating ring, and a plurality of connecting rods corresponding to the sliding assemblies, the fixed ring is fixed to the bottom plate, the rotating ring is rotatably connected to the fixed ring, one end of each of the connecting rods is rotatably connected to the rotating ring, and the other end is rotatably connected to the sliding assembly.
[0017] The driving member is a telescopic rod, and the telescopic rod is rotatably connected to the bottom plate and the rotating ring at two ends respectively.
[0018] In one of the embodiments, the sliding member comprises a sliding block and a connecting plate fixed to each other, the sliding block is slidably connected to the limiting guide rail, and two of the pushing plates are fixed to each of the connecting plates, and the connecting position of the connecting rod and the connecting plate is located between the two pushing plates.
[0019] In one of the embodiments, the carrier plate, the tilting plate, and the bottom plate are respectively provided with corresponding avoiding holes along the vertical direction.
[0020] The aforementioned battery cell feeding device uses an inclined structure to drive the carrier plate to tilt and deflect, allowing the battery cells on the carrier plate to slide under their own weight until they are in contact with the baffle, thus aligning the battery cells. During this process, the pressure of the battery cells on the bottom battery cells in the direction perpendicular to the carrier plate is reduced, thereby reducing the friction force on the bottom battery cells and preventing scratches or damage. After the battery cells are aligned, the inclined structure resets, and the pushing structure is activated to push the aligned battery cells to the center of the carrier plate for subsequent material handling. Attached Figure Description
[0021] Figure 1 This is a perspective view of the battery cell material handling structure of this application;
[0022] Figure 2 for Figure 1 Exploded view;
[0023] Figure 3 for Figure 1 A three-dimensional view of the tilting component and the base plate from another angle.
[0024] Reference numerals: 10, base plate; 20, inclined structure; 21, inclined motor; 22, inclined plate; 22a, connector; 23, base; 30, pushing structure; 31, driving assembly; 311, linkage assembly; 311a, fixed ring; 311b, rotating ring; 311c, connecting rod; 312, driving component; 32, push plate; 33, sliding assembly; 331, limiting guide rail; 332, sliding component; 332a, slider; 332b, connecting plate; 40, material carrier plate; 41, baffle; 42, notch. Detailed Implementation
[0025] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0026] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0027] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0028] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication between two elements or the interaction relationship between two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0029] In the utility model, unless otherwise specifically defined and limited, the first feature "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly contacted through intermediate medium. Moreover, the first feature "above", "above" and "above" of the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" of the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0030] It is to be noted that when an element is referred to as being "on" or "connected to" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right", and the like are merely used for the purpose of explanation and are not intended to be limiting.
[0031] Referring to FIGS. 1-4, Figure 1 and Figure 2 The present application provides a battery piece aligning device, which comprises a base plate 10, an inclining structure 20, a pushing structure 30 and a loading plate 40. The inclining structure 20 comprises an inclining motor 21 fixed to the base plate 10 and an inclining plate 22 fixed to a rotating shaft of the inclining motor 21. The loading plate 40 is fixed to the top of the inclining plate 22, and each side of the loading plate 40 is fixed with at least one baffle 41 for blocking the battery pieces. The pushing structure 30 comprises a driving assembly 31 fixed to the base plate 10 and a plurality of pushing plates 32 respectively fixed to each driving end of the driving assembly 31. Each pushing plate 32 is arranged around the loading plate 40, and at least one pushing plate 32 is arranged on each side of the loading plate 40. The driving assembly 31 is used to drive each pushing plate 32 to synchronously approach or move away from the center of the loading plate 40.
[0032] In the present application, the inclining structure 20 can drive the loading plate 40 to incline and deflect, so that the battery pieces on the loading plate 40 slide to adhere to the baffles 41 under the action of their own gravity, thereby completing the alignment of the battery pieces. In this process, the pressure of the battery pieces on the bottom battery pieces in the direction perpendicular to the loading plate 40 is reduced, thereby reducing the friction force on the bottom battery pieces and avoiding the occurrence of scratches and damage to the bottom battery pieces. After the battery pieces are aligned, the inclining structure 20 is reset, and the pushing structure 30 is started to push the aligned battery pieces to the center of the loading plate 40, so as to facilitate subsequent material taking.
[0033] It is worth mentioning that during the process of pushing the battery pieces by the pushing structure 30, the relative displacement between the battery pieces does not occur, and the bottom battery pieces only bear the friction force on the contact surface with the loading plate 40. Since the loading plate 40 is relatively smooth, the process of pushing the battery pieces by the pushing structure 30 does not cause scratches and damage to the bottom battery pieces.
[0034] Referring to FIGS. 1-4, Figure 1 and Figure 2As shown, in some embodiments, each side of the carrier plate 40 is provided with a notch 42 corresponding to each push plate 32; since the area of the carrier plate 40 is larger than that of the battery piece, by providing the notch 42 on the side of the carrier plate 40, the push plate 32 can be moved into the notch 42, thereby pushing the battery piece to the center position of the carrier plate 40.
[0035] Specifically, the projection of the inclined plate 22 in the vertical direction is located in the carrier plate 40, and the projection of the inclined plate 22 does not coincide with the notch 42, so as to avoid interference between the push plate 32 and the inclined plate 22 during movement.
[0036] More specifically, in some embodiments, the depth of the notch 42 is greater than or equal to the width of the push plate 32, where the depth of the notch 42 and the width of the push plate 32 refer to the dimensions of the two in the moving direction of the push plate 32.
[0037] Please refer to Figure 1 and Figure 2 As shown, in some embodiments, two baffle plates 41 are fixed to the side of each carrier plate 40, and the two baffle plates 41 are respectively arranged on the two sides of the notch 42.
[0038] Of course, in other embodiments, a certain number of baffle plates 41 can also be fixed to the side of each carrier plate 40, as long as the gap between the adjacent two baffle plates 41 is smaller than the length and width of the battery piece, which can block the battery piece, and the present application does not make further limitations here.
[0039] Please refer to Figure 2 and Figure 3 As shown, in some embodiments, the inclined structure 20 further comprises two bases 23 fixed to the bottom plate 10, the inclined motor 21 is fixed to one of the two bases 23, and the bottom surface of the inclined plate 22 is provided with two connecting pieces 22a, one of which is fixed to the rotating shaft of the inclined motor 21, and the other is rotatably connected to the other base 23.
[0040] By providing two bases 23 to support the inclined plate 22, the rotational stability of the inclined plate 22 is increased. Of course, in some embodiments, the inclined structure 20 is also connected to the inclined plate 22 by two inclined motors 21, as long as it can drive the inclined plate 22 to rotate, and the present application does not give examples here.
[0041] Please refer to Figure 2 and Figure 3 As shown, in some embodiments, the carrier plate 40 is quadrangular, and the two connecting pieces 22a are respectively arranged at a pair of diagonal positions on the bottom surface of the carrier plate 40.
[0042] It is easy to understand that when two connecting pieces 22a are arranged at diagonal positions, on the one hand, the distance between the two connecting pieces 22a is the largest, so the support of the two bases 23 to the inclined plate 22 is relatively stable, and on the other hand, it also plays a role in avoiding the pushing structure 30 and fully utilizing the space of the equipment.
[0043] Please refer to Figure 1 and Figure 2 In some embodiments, the pushing structure 30 further comprises a plurality of sliding assemblies 33, and each side of the carrier plate 40 is provided with a group of sliding assemblies 33, the sliding assembly 33 comprises a limiting guide rail 331 fixed to the bottom plate 10 and a sliding piece 332 in sliding connection with the limiting guide rail 331, and the pushing plate 32 is fixed to the sliding piece 332; the driving assembly 31 comprises a driving piece 312 and a linkage assembly 311, one end of the linkage assembly 311 is connected with the driving piece 312, and the other end is connected with each sliding piece 332 respectively.
[0044] Specifically, in some embodiments, the linkage assembly 311 comprises a fixed ring 311a, a rotating ring 311b and a plurality of connecting rods 311c corresponding to the sliding assemblies 33, the fixed ring 311a is fixed with the bottom plate 10, the rotating ring 311b is in rotating connection with the fixed ring 311a, each connecting rod 311c is in rotating connection with the rotating ring 311b at one end and in rotating connection with the sliding assembly 33 at the other end; the driving piece 312 is a telescopic rod, and the telescopic rod is in rotating connection with the bottom plate 10 and the rotating ring 311b at both ends respectively.
[0045] More specifically, the telescopic rod can drive the rotating ring 311b to rotate relative to the fixed ring 311a, and each connecting rod 311c is in rotating connection with the rotating ring 311b at one end and in rotating connection with the connecting plate 332b of the sliding assembly 33 at the other end, so that the rotation of the rotating ring 311b can drive the connecting plate 332b to slide along the limiting guide rail 331 through the connecting rod 311c, and in turn drive each pushing plate 32 to move synchronously, change the internal space surrounded by each pushing plate 32, and until the battery piece is pushed to the center position of the carrier plate 40.
[0046] Among them, the telescopic rod includes but is not limited to a pneumatic cylinder, a hydraulic cylinder or an electric telescopic rod, etc.
[0047] In other embodiments, the driving assembly 31 can also be other structures, for example, comprising a plurality of driving pieces, each driving piece corresponding to a group of sliding assemblies 33, etc., or using other different structures of linkage assembly 311, etc., as long as each pushing plate 32 can be driven to move synchronously by the driving assembly 31.
[0048] Please refer to Figure 1 and Figure 2As shown in the drawings, in some embodiments, the sliding member 332 comprises mutually fixed sliding blocks 332a and connecting plates 332b, the sliding blocks 332a are in sliding connection with the limiting guide rails 331, two push plates 32 are fixed on each connecting plate 332b, and the connecting position of the connecting rod 311c and the connecting plate 332b is located between the two push plates 32.
[0049] In other embodiments, other numbers of push plates 32 can also be fixed on each connecting plate 332b, as long as the gap between adjacent two push plates 32 is smaller than the length and width of the battery piece, the gap can play a role of blocking and pushing the battery piece, and the present application does not make further limitation here.
[0050] Preferably, the connecting point of the connecting rod 311c and the connecting plate 332b, and the sliding connection point between the sliding block 332a and the limiting guide rail 331 correspond in the vertical direction, so as to ensure smooth sliding of the sliding member 332 along the limiting guide rail 331.
[0051] Please refer to Figure 1 and Figure 2 As shown in the drawings, in some embodiments, the load plate 40, the inclined plate 22 and the bottom plate 10 are respectively provided with mutually corresponding avoiding holes in the vertical direction; preferably, the avoiding holes are located at the center position, and after the battery pieces are pushed and centered, a push rod (not shown in the drawings) upwardly extending from the bottom of the bottom plate 10 can hold up the battery pieces after the battery pieces are sorted, so as to facilitate the subsequent grabbing of the mechanical arm suction cup, thereby realizing automatic discharging.
[0052] The technical features of the above-described embodiments can be combined in any manner, and in order to make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combinations of the technical features do not exist contradictions, they should be considered as the scope of the present application.
[0053] The above-described embodiments only express several implementation manners of the present application, the description is relatively specific and detailed, but it should not be understood as the limitation of the scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.
Claims
1. A battery piece sorting device, characterized in that, The utility model relates to a battery piece loading device, which comprises a base plate (10), an inclining structure (20), a pushing structure (30) and a loading plate (40), The inclining structure (20) comprises an inclining motor (21) fixed to the base plate (10) and an inclining plate (22) fixed to the rotating shaft of the inclining motor (21); The loading plate (40) is fixed to the top of the inclining plate (22), and at least one baffle (41) for blocking the battery piece is fixed to each side of the loading plate (40); The pushing structure (30) comprises a driving assembly (31) fixed to the base plate (10) and a plurality of pushing plates (32) respectively fixed to the driving ends of the driving assembly (31), each pushing plate (32) surrounds the loading plate (40), and at least one pushing plate (32) is arranged on each side of the loading plate (40), and the driving assembly (31) is used for driving each pushing plate (32) to synchronously approach or move away from the center position of the loading plate (40).
2. The battery piece sorting device of claim 1, wherein, Each side of the loading plate (40) is provided with a notch (42) corresponding to each pushing plate (32).
3. The battery piece sorting device of claim 2, wherein, The depth of the notch (42) is greater than or equal to the width of the pushing plate (32).
4. The battery piece sorting device of claim 2, wherein, Two baffles (41) are fixed to each side of the loading plate (40), and the two baffles (41) are arranged on the two sides of the notch (42).
5. The battery piece sorting device of claim 1, wherein, The inclining structure (20) further comprises two bases (23) fixed to the base plate (10), the inclining motor (21) is fixed to one of the bases (23), the bottom surface of the inclining plate (22) is provided with two connecting pieces (22a), one of the connecting pieces (22a) is fixed to the rotating shaft of the inclining motor (21), and the other connecting piece (22a) is rotatably connected to the other base (23).
6. The battery piece sorting device of claim 5, wherein, The loading plate (40) is quadrangular, and the two connecting pieces (22a) are arranged at a group of diagonal positions on the bottom surface of the loading plate (40).
7. The battery piece sorting device of claim 1, wherein, The pushing structure (30) further comprises a plurality of sliding assemblies (33), one sliding assembly (33) is arranged on each side of the loading plate (40), the sliding assembly (33) comprises a limiting guide rail (331) fixed to the base plate (10) and a sliding piece (332) slidably connected to the limiting guide rail (331), and the pushing plate (32) is fixed to the sliding piece (332); The driving assembly (31) comprises a driving piece (312) and a linkage assembly (311), one end of the linkage assembly (311) is connected to the driving piece (312), and the other end of the linkage assembly (311) is connected to each sliding piece (332).
8. The battery piece sorting device of claim 7, wherein, The linkage assembly (311) comprises a fixed ring (311a), a rotating ring (311b) and a plurality of connecting rods (311c) corresponding to the sliding assemblies (33), the fixed ring (311a) is fixed to the bottom plate (10), the rotating ring (311b) is rotatably connected to the fixed ring (311a), one end of each connecting rod (311c) is rotatably connected to the rotating ring (311b), and the other end is rotatably connected to the sliding assembly (33). The driving member (312) is a telescopic rod, and both ends of the telescopic rod are rotatably connected to the bottom plate (10) and the rotating ring (311b) respectively.
9. The battery piece sorting device of claim 8, wherein, The sliding member (332) comprises fixed sliding blocks (332a) and connecting plates (332b), the sliding blocks (332a) are slidably connected to the limiting guide rails (331), and two push plates (32) are fixed on each connecting plate (332b), and the connecting position of the connecting rod (311c) and the connecting plate (332b) is located between the two push plates (32).
10. The battery piece sorting device according to any one of claims 1 to 9, wherein The load plate (40), the inclined plate (22) and the bottom plate (10) are respectively provided with corresponding avoiding holes penetrating through in the vertical direction.