Enameled flat wire production device

Abstract

The utility model relates to the technical field of discharging frames for enameled flat wire production, and discloses an enameled flat wire production device which comprises a movable base, a vertical support is fixedly installed on the rear side of the upper portion of the movable base, a lifting assembly is fixedly installed on the rear side of the vertical support, and a connecting piece is arranged on the inner side of the vertical support. According to the enameled rectangular wire production device, the two-way screw is driven to rotate through the second motor, two threaded seats are promoted to drive the first clamping rod and the second clamping rod which are of an X-shaped structure to move inwards, the distance between supporting wheels on the upper portions of the first clamping rod and the second clamping rod is shortened, lifting of the enameled rectangular wire roller body is achieved, feeding and discharging are facilitated, meanwhile, an output shaft of the servo motor drives the take-up roller body to rotate, a steel wire rope is wound, and the production efficiency is improved. The steel wire rope lifts the movable inner cross beam through the connecting block, and the movable inner cross beam drives the enamelled rectangular wire roller body to ascend and descend through the vertical sliding block, the longitudinal connecting rod, the enamelled rectangular wire roller supporting frame, the alignment base and the insertion rotating rod so that the enamelled rectangular wire roller body can be adjusted to the needed position for discharging.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of discharging rack for enameled flat wire production, in particular to an enameled flat wire production device. BACKGROUND

[0002] As a key material widely used in the electrical field, enameled flat wire has unique performance and important position. In appearance, it is different from common round enameled wire, and is in flat shape. This shape can make it more efficiently utilize space in specific winding scene. For example, in the winding design of some precise small motors and transformers, the flat structure can be closely arranged to increase the number of turns per unit volume and improve electromagnetic conversion efficiency. From the production process, its production process is relatively fine and complex. On the basis of bare flat wire, uniform coating of insulating paint is carried out through professional painting equipment, and after multiple baking and curing, a tough and excellent insulating paint film is formed.

[0003] Chinese utility model patent publication No. CN221388652U discloses a wire bending processing equipment. The wire bending processing equipment includes wire body feeding device, stripping device, feeding device and bending forming device. The wire body feeding device, stripping device, feeding device and bending forming device cooperate to strip and bend the enameled flat wire. However, the wire body feeding device cannot be adjusted, which is inconvenient for feeding and discharging, and cannot adjust the feeding, which has great limitations. SUMMARY

[0004] The technical problem to be solved by the utility model is to provide an enameled flat wire production device which can effectively solve the problems in the prior art.

[0005] The utility model employs the technical scheme that a kind of enameled flat wire production device, including movable base, movable base upper part rear side fixed installation has vertical support, the rear side of vertical support is fixedly installed with pull assembly, the inboard of vertical support is provided with connecting piece, the front side of connecting piece is fixedly installed with movable inner crossbeam, the lower part of movable inner crossbeam is fixedly installed with vertical sliding block, the lower part of vertical sliding block is fixedly installed with longitudinal connecting rod, the upper part of longitudinal connecting rod far from vertical sliding block one end is fixedly installed with enameled flat wire roll support frame, the top of enameled flat wire roll support frame is fixedly installed with alignment seat, the alignment seat is provided with same two, and the plug-in connecting rotating rod is arranged between the two alignment seats, and the enameled flat wire roll body is rotatably installed between the two alignment seats by the plug-in connecting rotating rod, and the upper part of movable base is fixedly installed with lower support assembly.

[0006] Preferably, the connecting piece is provided with two identical connecting pieces, which are symmetrically distributed on both sides of the back of the movable inner crossbeam, and the connecting piece is slidably connected with the movable inner crossbeam.

[0007] Preferably, the lower support assembly is provided with two identical ones, which are symmetrically distributed on both sides of the top end of the movable base, and the longitudinal connecting rod, the enameled flat wire roller support frame and the alignment seat are also provided with two identical ones, and the lower support assembly is located below the enameled flat wire roller support frame.

[0008] Through the above technical scheme, during use of the device, the movable base can be pushed to the position required for use by the rollers at the lower part.

[0009] Preferably, the lifting assembly comprises a connecting crossbar, which is fixedly installed on the back of the vertical support, a take-up roller connecting frame is fixedly installed on the back of the connecting crossbar, a take-up roller body is rotatably installed in the take-up roller connecting frame, a servo motor is fixedly installed on the outside of the take-up roller connecting frame, an upper connecting frame is fixedly installed at the top end in the vertical support, a guide wheel is rotatably installed on the inside of the upper connecting frame, a connecting block is fixedly installed at the top end of the movable inner crossbeam, and a steel wire rope is arranged between the connecting block and the take-up roller body.

[0010] Preferably, one end of the steel wire rope passes through the guide wheel and is wound on the outside of the take-up roller body, and the connecting block is located in the middle of the top of the movable inner crossbeam.

[0011] Through the above technical scheme, during lifting of the enameled flat wire roller body, the output shaft of the servo motor can drive the take-up roller body to rotate, the take-up roller body can wind the steel wire rope, the steel wire rope can lift the movable inner crossbeam through the connecting block, and the movable inner crossbeam can drive the enameled flat wire roller body to rise and fall through the vertical sliding block, the longitudinal connecting rod, the enameled flat wire roller support frame, the alignment seat and the plug-in rotating rod, so that the enameled flat wire roller body can be adjusted to the position required for use.

[0012] Preferably, the lower support assembly comprises a lower fixed box, a motor two is fixedly installed on the back of the lower fixed box, a bidirectional screw rod is rotatably installed in the lower fixed box, a threaded seat is threadedly connected to the outside of the bidirectional screw rod, guide rods are fixedly installed on both sides of the bidirectional screw rod in the lower fixed box, guide seats are slidably installed on the outside of the guide rods, a sliding block is fixedly installed at the top end of the guide seat and the threaded seat, the sliding block is provided with two identical ones, a bearing seat one is fixedly installed on the upper part of one of the sliding blocks, a clamping rod one is rotatably installed on the inside of the bearing seat one, a bearing seat two is fixedly installed on the upper part of the other sliding block, a clamping rod two is rotatably installed on the inside of the bearing seat two, a connecting shaft is arranged at the connection between the clamping rod one and the clamping rod two, a main rotating rod is rotatably installed on the inside of the top end of the clamping rod one and the clamping rod two, and a supporting wheel is rotatably installed on the outside of the main rotating rod.

[0013] Preferably, the clamping rod one and the clamping rod two are distributed in an "X" structure, the supporting wheels are made of rubber material, and the supporting wheels are located at the lower side of the enameled flat wire roller body.

[0014] By the above technical scheme, in the process of installing the enameled flat wire roller body, the motor two rotates the bidirectional screw rod, the bidirectional screw rod drives the clamping rod one and the clamping rod two to move inward through the two threaded seats, the clamping rod one and the clamping rod two distributed in the "X" structure reduce the distance between the supporting wheels at the upper parts of the clamping rod one and the clamping rod two, the enameled flat wire roller body can be lifted, and the feeding and discharging are facilitated.

[0015] Compared with the prior art, the enameled flat wire production device has the following beneficial effects: the enameled flat wire production device is provided with the lifting assembly, the lower support assembly, the enameled flat wire roller body and the plug-in rotating rod, the motor two drives the bidirectional screw rod to rotate, promotes the two threaded seats to drive the clamping rod one and the clamping rod two in the "X" structure to move inward, reduces the distance between the supporting wheels at the upper parts of the two, realizes the lifting of the enameled flat wire roller body, facilitates the feeding and discharging, at the same time, the servo motor output shaft drives the take-up roller body to rotate, winds the steel wire rope, the steel wire rope is lifted by the connecting block, the movable inner cross beam drives the enameled flat wire roller body to lift through the vertical sliding block, the longitudinal connecting rod, the enameled flat wire roller support frame, the alignment seat and the plug-in rotating rod, so as to adjust the enameled flat wire roller body to the required position for discharging. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional structure diagram of the utility model Figure 1 ;

[0017] Figure 2 It is a three-dimensional structure diagram of the utility model Figure 2 ;

[0018] Figure 3 It is an installation structure diagram of the lower support assembly of the utility model;

[0019] Figure 4 It is an installation structure diagram of the enameled flat wire roller support frame of the utility model;

[0020] Figure 5 It is a three-dimensional structure diagram of the lower support assembly of the utility model.

[0021] The components include: 1. Movable base; 2. Vertical support; 3. Lifting assembly; 301. Connecting crossbar; 302. Take-up roller connecting frame; 303. Servo motor; 304. Take-up roller body; 305. Upper connecting frame; 306. Guide wheel; 307. Connecting block; 308. Wire rope; 4. Movable inner crossbeam; 5. Vertical sliding block; 6. Longitudinal connecting rod; 7. Enamelled flat wire roller support frame; 8. Alignment seat; 9. Insertion rotating rod; 10. Enamelled flat wire. 11. Roller body; 11. Lower support assembly; 1101. Lower fixed box; 1102. Motor II; 1103. Bidirectional screw; 1104. Guide rod; 1105. Slider; 1106. Guide seat; 1107. Bearing seat I; 1108. Bearing seat II; 1109. Clamping rod I; 1110. Clamping rod II; 1111. Connecting shaft; 1112. Main rotating rod; 1113. Support wheel; 1114. Threaded seat; 12. Connecting parts. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1: As Figures 1-5 As shown, the present invention provides a production device for enameled flat wire, including a movable base 1, a vertical support 2 fixedly installed on the rear side of the upper part of the movable base 1, a lifting component 3 fixedly installed on the rear side of the vertical support 2, a connector 12 provided on the inner side of the vertical support 2, a movable inner crossbeam 4 fixedly installed on the front side of the connector 12, a vertical sliding block 5 fixedly installed on the lower part of the movable inner crossbeam 4, a longitudinal connecting rod 6 fixedly installed on the lower part of the vertical sliding block 5, an enameled flat wire roller support frame 7 fixedly installed on the upper part of the longitudinal connecting rod 6 away from the vertical sliding block 5, a positioning seat 8 fixedly installed on the top of the enameled flat wire roller support frame 7, two identical positioning seats 8 are provided, a connecting rod 9 is provided between the two positioning seats 8, and an enameled flat wire roller body 10 is rotatably installed between the two positioning seats 8 through the connecting rod 9, and a lower support component 11 fixedly installed on the upper part of the movable base 1.

[0024] Specific, the connecting piece 12 is provided with the same two, two connecting piece 12 symmetrical distribution in the back of the movable inner beam 4 two sides, connecting piece 12 and movable inner beam 4 for sliding connection, lower support assembly 11 is provided with the same two, two lower support assembly 11 symmetrical distribution in the top of the movable base 1 two sides, longitudinal connecting rod 6, enameled flat wire roller support frame 7 and alignment seat 8 are also provided with the same two, lower support assembly 11 is located below enameled flat wire roller support frame 7, the advantage is, in the process of using the device, movable base 1 can be pushed to the position required by the lower roller.

[0025] Example two: as shown in the last example of the improvement. Figures 2-5

[0026] Specific, the lifting assembly 3 includes a connecting cross bar 301, the connecting cross bar 301 is fixedly installed on the back of the vertical support 2, the back of the connecting cross bar 301 is fixedly installed with a take-up roller connecting frame 302, the inside of the take-up roller connecting frame 302 is rotatably installed with a take-up roller body 304, the outside of the take-up roller connecting frame 302 is fixedly installed with a servo motor 303, the top of the inside of the vertical support 2 is fixedly installed with an upper connecting frame 305, the inside of the upper connecting frame 305 is rotatably installed with a guide wheel 306, the top of the movable inner beam 4 is fixedly installed with a connecting block 307, the connecting block 307 and the take-up roller body 304 are provided with a steel wire rope 308, one end of the steel wire rope 308 passes through the guide wheel 306 and is wound on the outside of the take-up roller body 304, the connecting block 307 is located in the middle of the top of the movable inner beam 4, the advantage is, in the process of lifting the enameled flat wire roller body 10, the output shaft of the servo motor 303 can drive the take-up roller body 304 to rotate, the take-up roller body 304 can wind the steel wire rope 308, the steel wire rope 308 lifts the movable inner beam 4 through the connecting block 307, the movable inner beam 4 drives the enameled flat wire roller body 10 to rise and fall through the vertical sliding block 5, the longitudinal connecting rod 6, the enameled flat wire roller support frame 7, the alignment seat 8 and the plug-in rotating rod 9, and the enameled flat wire roller body 10 can be adjusted to the position required.

[0027] ​Specific, the lower support assembly 11 includes a lower fixed box 1101, the back of the lower fixed box 1101 is fixedly installed with motor two 1102, the inside of the lower fixed box 1101 is rotatably installed with bidirectional screw rod 1103, the outer side of the bidirectional screw rod 1103 is threadedly connected with threaded seat 1114, the inside of the lower fixed box 1101 is fixedly installed with guide rod 1104 at the both sides of the bidirectional screw rod 1103, the outer side of the guide rod 1104 is slidably installed with guide seat 1106, the top end of the guide seat 1106 and the threaded seat 1114 are fixedly installed with sliding block 1105, the sliding block 1105 is provided with two identical sliding blocks, the upper portion of one sliding block 1105 is fixedly installed with bearing seat one 1107, the inner side of the bearing seat one 1107 is rotatably installed with clamping rod one 1109, the upper portion of the other sliding block 1105 is fixedly installed with bearing seat two 1108, the inner side of the bearing seat two 1108 is rotatably installed with clamping rod two 1110, the connecting portion of the clamping rod one 1109 and the clamping rod two 1110 is provided with connecting shaft 1111, the inner side of the top end of the clamping rod one 1109 and the clamping rod two 1110 is rotatably installed with main rotating rod 1112, the outer side of the main rotating rod 1112 is rotatably installed with supporting wheel 1113, the clamping rod one 1109 and the clamping rod two 1110 are distributed in "X" structure, the supporting wheel 1113 is made of rubber material, and the supporting wheel 1113 is located below the enameled flat wire roller body 10, and the enameled flat wire roller body 10 is installed in the process, the motor two 1102 is rotated through the bidirectional screw rod 1103, the bidirectional screw rod 1103 drives the clamping rod one 1109 and the clamping rod two 1110 to move inward through the two threaded seats 1114, the clamping rod one 1109 and the clamping rod two 1110 are distributed in "X" structure, the distance between the supporting wheels 1113 on the upper portions of the clamping rod one 1109 and the clamping rod two 1110 is reduced, the enameled flat wire roller body 10 can be lifted, and the feeding and discharging are facilitated.

[0028] Working principle: in use, the workers use the forklift to transport the enameled flat wire roller body 10 to the lower support assembly 11 on the upper part of the movable base 1, the motor two 1102 rotates through the bidirectional screw rod 1103, the bidirectional screw rod 1103 drives the clamping rod one 1109 and the clamping rod two 1110 to move inward through the two threaded seats 1114, through the clamping rod one 1109 and the clamping rod two 1110 distributed in the "X" structure, the spacing between the support wheels 1113 on the upper part of the clamping rod one 1109 and the clamping rod two 1110 is reduced, and the enameled flat wire roller body 10 can be lifted, when the enameled flat wire roller body 10 is lifted to the specified position, the workers insert the plug-in rotating rod 9 into the hole in the counterposition seat 8 and the enameled flat wire roller body 10, the output shaft of the servo motor 303 can drive the take-up roller body 304 to rotate, the take-up roller body 304 can wind the steel wire rope 308, the steel wire rope 308 pulls and lifts the movable inner cross beam 4 through the connecting block 307, the movable inner cross beam 4 drives the enameled flat wire roller body 10 to rise and fall through the vertical sliding block 5, the longitudinal connecting rod 6, the enameled flat wire roller support frame 7, the counterposition seat 8 and the plug-in rotating rod 9, the enameled flat wire roller body 10 can be adjusted to the position required for use, so as to facilitate the discharge of the enameled flat wire roller body 10, after the enameled flat wire roller body 10 reaches the specified position, the output shaft of the motor two 1102 is reversed through the external control switch to restore the lower support assembly 11 to the original position.

[0029] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An enamelled flat wire production device comprising a movable base (1), characterised in that: The rear side of the upper part of the movable base (1) is fixedly installed with a vertical support (2), the rear side of the vertical support (2) is fixedly installed with a pull assembly (3), the inner side of the vertical support (2) is provided with a connecting piece (12), the front side of the connecting piece (12) is fixedly installed with a movable inner cross beam (4), the lower part of the movable inner cross beam (4) is fixedly installed with a vertical sliding block (5), the lower part of the vertical sliding block (5) is fixedly installed with a longitudinal connecting rod (6), the upper part of the end of the longitudinal connecting rod (6) away from the vertical sliding block (5) is fixedly installed with an enameled flat wire roller support frame (7), the top end of the enameled flat wire roller support frame (7) is fixedly installed with a positioning seat (8), the positioning seat (8) is provided with two same ones, a plug-in rotating rod (9) is arranged between the two positioning seats (8), and the enameled flat wire roller body (10) is rotatably installed between the two positioning seats (8) through the plug-in rotating rod (9), and the upper part of the movable base (1) is fixedly installed with a lower support assembly (11).

2. The enameled flat wire production apparatus according to claim 1, characterized in that: The connecting piece (12) is provided with two same ones, and the two connecting pieces (12) are symmetrically distributed on the two sides of the back of the movable inner cross beam (4), and the connecting piece (12) and the movable inner cross beam (4) are in sliding connection.

3. The enameled flat wire production apparatus according to claim 1, characterized in that: The pull assembly (3) comprises a connecting cross bar (301), the connecting cross bar (301) is fixedly installed on the back of the vertical support (2), the back of the connecting cross bar (301) is fixedly installed with a take-up roller connecting frame (302), the inside of the take-up roller connecting frame (302) is rotatably installed with a take-up roller body (304), the outside of the take-up roller connecting frame (302) is fixedly installed with a servo motor (303), the top end of the inside of the vertical support (2) is fixedly installed with an upper connecting frame (305), the inner side of the upper connecting frame (305) is rotatably installed with a guide wheel (306), the top end of the movable inner cross beam (4) is fixedly installed with a connecting block (307), and the connecting block (307) and the take-up roller body (304) are provided with a steel wire rope (308).

4. The enameled flat wire production apparatus according to claim 3, wherein: One end of the steel wire rope (308) passes through the guide wheel (306) and is wound on the outside of the take-up roller body (304), and the connecting block (307) is located in the middle of the top of the movable inner cross beam (4).

5. The enameled flat wire production apparatus according to claim 1, wherein: The lower support assembly (11) comprises a lower fixing box (1101), the back of the lower fixing box (1101) is fixedly installed with a motor two (1102), the inside of the lower fixing box (1101) is rotatably installed with a bidirectional screw rod (1103), the outer side of the bidirectional screw rod (1103) is threadedly connected with a threaded seat (1114), the both sides of the inside of the lower fixing box (1101) are fixedly installed with guide rods (1104) located at the two sides of the bidirectional screw rod (1103), the outer side of the guide rod (1104) is slidably installed with a guide seat (1106), the top end of the guide seat (1106) and the threaded seat (1114) are fixedly installed with a sliding block (1105), the sliding block (1105) is provided with two same sliding blocks, the upper portion of one sliding block (1105) is fixedly installed with a bearing seat one (1107), the inner side of the bearing seat one (1107) is rotatably installed with a clamping rod one (1109), the upper portion of the other sliding block (1105) is fixedly installed with a bearing seat two (1108), the inner side of the bearing seat two (1108) is rotatably installed with a clamping rod two (1110), the connecting portion of the clamping rod one (1109) and the clamping rod two (1110) is provided with a connecting shaft (1111), the inner side of the top end of the clamping rod one (1109) and the clamping rod two (1110) is rotatably installed with a main rotating rod (1112), the outer side of the main rotating rod (1112) is rotatably installed with a supporting wheel (1113).

6. The enameled flat wire production apparatus according to claim 1, wherein: The lower support assembly (11) is provided with two same lower support assemblies (11), the two lower support assemblies (11) are symmetrically distributed at the two sides of the top end of the movable base (1), the longitudinal connecting rod (6), the enameled flat wire roller support frame (7) and the alignment seat (8) are also provided with two same longitudinal connecting rods (6), the enameled flat wire roller support frame (7) and the alignment seat (8), and the lower support assembly (11) is located below the enameled flat wire roller support frame (7).

7. The enameled flat wire production apparatus according to claim 5, wherein: The clamping rod one (1109) and the clamping rod two (1110) are arranged in an "X" structure, the supporting wheel (1113) is made of rubber material, and the supporting wheel (1113) is located below the enameled flat wire roller body (10).

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