Glass fiber tension controller

By introducing a buffer adaptation and tension adjustment mechanism into the glass fiber tension controller, the problem of untimely stress control by the scraper plate was solved, achieving stable tension control and material protection for the fiber thread, and improving the performance and ease of operation of the device.

CN223632840UActive Publication Date: 2025-12-05ZHEJIANG LENCH ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202520305895.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-12-05
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

Existing glass fiber tension controllers cannot control stress in a timely manner when adjusting the scraper, resulting in limited tension measurement and unstable performance, which can easily lead to glass fiber breakage and material waste.

Method used

It adopts a buffer adaptation mechanism and a tension adjustment mechanism, including a damping rod, a return spring, a servo motor and a tension sensor. The servo motor drives the rotating rod to adjust the lifting and lowering of the scraper in the threaded section, and the tension sensor monitors and buffers the fiber thread in real time.

Benefits of technology

Stable control of glass fiber tension was achieved, avoiding fiber breakage and material waste, and improving the ease of use and flexibility of tension adjustment of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a glass fiber tension controller, which relates to the field of tension controllers and comprises a base and a roller mounted at the upper end of the left side of the base, a glass fiber wire is arranged on the surface of the roller, a partition plate is mounted at the upper end of the base, and a pressing plate and a glue scraping plate are arranged at the front end of the partition plate. A tension sensor is installed at the front end of the partition plate. When the glass fiber tension controller is used, a servo motor is started, the output end of the servo motor can be driven to drive a rotating rod to rotate when the servo motor is used, when the rotating rod rotates, a movable block is driven through a threaded section on the surface, and the upper end of the movable block is rotationally installed at the upper end and the lower end of an adjusting rod; under the limiting between the lifting block and the base, the lifting block can be driven to conduct lifting operation along with rotation of the threaded section, the glue scraping plate can be driven to be attached to the surface of the glass fiber line by adjusting the position of the lifting block up and down, adjustment of workers is facilitated, and the device can control different tension to work.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tension controller technical field, concretely is a kind of glass fiber tension controller. BACKGROUND

[0002] Glass fiber tension controller is the equipment for monitoring and adjusting the tension in the production process of glass fiber, real-time monitoring the tension of fiber in the production process, ensure that it is in the set range, avoid the damage or quality decline of fiber due to excessive tension or too small.

[0003] In the prior art, when the tension of glass fiber is controlled, because force is applied to the glass fiber, deviation of the glass fiber is easily caused, which is not conducive to subsequent winding.

[0004] In order to overcome the above shortcomings, the prior art (publication number CN209052136U) discloses a tension controller of glass fiber cloth winding device, which comprises a shell, a mounting seat is welded on the left side of the shell, a gas cylinder is connected to the right side of the inner cavity of the shell through bolts, a piston rod is connected to the output end of the gas cylinder, a first electromagnet is installed on the right side of the piston rod, a sliding plate is movably connected to the right side of the inner cavity of the shell, a second electromagnet is installed on the left side of the middle of the sliding plate, a push rod is inserted into the front and rear sides of the right side of the sliding plate, and a spring is welded on the outer wall of the push rod. The distance between the second baffle movably connected to the rotating drum is adjusted according to the size of the glass fiber cloth, and after the adjustment is completed, the bolts screwed on the upper and lower sides of the second baffle are fixed to prevent the glass fiber cloth from deviating. The stretching distance of the gas cylinder and the magnetic force of the first electromagnet and the second electromagnet are adjusted by controlling the switch to control the tension of the device.

[0005] Although the prior art can overcome the above-mentioned shortcomings, there are still other problems in its operation process, such as: when the tension of the glass fiber is adjusted by the scraper, the stress generated cannot be timely controlled and adjusted, which easily leads to the measured tension being relatively limited and the performance effect being unstable. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a glass fiber tension controller to solve the problem of the measured tension being relatively limited and the performance effect being unstable when the tension of the glass fiber is adjusted by the scraper in the background technology.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: a glass fiber tension controller, including base and the roller of left side upper end installation of base, and the surface of roller is provided with glass fiber line, and the upper end of base is installed with the baffle, and the front end of baffle is provided with pressing plate and scraping rubber plate, and the front end of baffle is installed with tension sensor, its characterized in that: the front end of baffle is provided with fixed plate, and the lower end of fixed plate is provided with buffer adaptation mechanism, and buffer adaptation mechanism includes damping rod, and the middle end of damping rod is arranged in the middle end of fixed plate, the rear end of base is provided with servo motor, and the output of servo motor is provided with tension adjusting mechanism, and tension adjusting mechanism includes rotary lever, and the rear end of rotary lever is installed in the output of servo motor.

[0008] Further, the lower end of the glass fiber line is attached to the surface of the tension sensor, and the pressing plate is provided with three groups.

[0009] Further, the buffer adaptation mechanism further includes a slide rod, the lower end of the slide rod is fixedly installed on the upper end of the pressing plate, and the middle end of the slide rod penetrates the fixed plate, a return spring is sleeved on the middle end of the slide rod, and the upper and lower ends of the return spring are arranged between the pressing plate and the fixed plate.

[0010] Further, the output end of the damping rod is fixedly installed on the upper end of the pressing plate, the inner shape of the pressing plate is arc-shaped, and the lower end of the pressing plate corresponds to the surface of the glass fiber line.

[0011] Further, the tension adjusting mechanism further includes a threaded interval, the threaded interval is arranged on the surface of the rotary lever, and the left and right ends of the rotary lever are rotatably installed on the lower end of the base.

[0012] Further, the surface of the threaded interval is threadedly installed with a movable block, the upper end of the movable block is rotatably installed with an adjusting rod, and the upper end of the adjusting rod is rotatably installed on the lower end of the lifting block.

[0013] Further, the upper end of the lifting block penetrates the base, the upper end of the lifting block is fixedly installed on the lower end of the scraping rubber plate, and the upper end of the scraping rubber plate corresponds to the surface of the lower end of the glass fiber line.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1. In use, the slide rods on the upper end of the pressing plate penetrate the fixed plate, and when the glass fiber line presses the pressing plate upward, the pressing plate presses the return spring along the slide rods, the return spring is protected by the elastic force of the return spring, and under the arrangement of the damping rod, the return spring is prevented from reciprocating vibration, the stress protection effect is achieved, the glass fiber line is prevented from breaking during control, and material waste is avoided.

[0016] Further, in use, the glass fiber line is placed on the roller at the upper end of the base, at this time, the glass fiber line is wound between the pressing plate and the glue scraping plate at the front end of the partition plate, and the tension of the glass fiber line can be detected through the tension sensor, which can be used simply and conveniently, and four groups of tension control can be performed simultaneously.

[0017] 2. In use, the servo motor is started, and the servo motor can drive the output end to drive the rotating rod to rotate in use, and when the rotating rod rotates, the movable block is driven through the threaded interval on the surface, and the upper end of the movable block is rotatably installed on the upper and lower ends of the adjusting rod, and under the limiting between the lifting block and the base, the lifting block can be lifted with the rotation of the threaded interval, and the upper and lower adjusting positions of the lifting block can drive the glue scraping plate to adhere to the surface of the glass fiber line, which is convenient for the adjustment of the staff and can make the device control different tension to work. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole three-dimensional structure schematic view of the utility model.

[0019] Figure 2 It is a bottom view three-dimensional structure schematic view of the utility model.

[0020] Figure 3 It is a glass fiber line three-dimensional structure schematic view of the utility model.

[0021] Figure 4 It is a fixed plate side view three-dimensional structure schematic view of the utility model.

[0022] Figure 5 It is a lifting block side sectional view three-dimensional structure schematic view of the utility model.

[0023] Figure 6 It is a glue scraping plate three-dimensional structure schematic view of the utility model.

[0024] In the drawing: 1, base; 2, roller; 3, glass fiber line; 4, partition plate; 5, pressing plate; 6, glue scraping plate; 7, tension sensor; 8, fixed plate; 9, damping rod; 10, sliding rod; 11, return spring; 12, servo motor; 13, rotating rod; 14, threaded interval; 15, movable block; 16, adjusting rod; 17, lifting block. DETAILED DESCRIPTION

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1: As Figures 1-3 The technical solution shown is a glass fiber tension controller. In order to solve the problem of inconvenience in using the device, it discloses: a base 1 and a roller 2 installed on the upper left side of the base 1, and the surface of the roller 2 is provided with glass fiber thread 3. A partition 4 is installed on the upper end of the base 1, and a pressure plate 5 and a scraper 6 are provided at the front end of the partition 4. A tension sensor 7 is installed at the front end of the partition 4. The lower end of the glass fiber thread 3 is attached to the surface of the tension sensor 7, and the pressure plate 5 is provided with three sets.

[0027] When in use, the fiberglass thread 3 is placed on the roller 2 at the top of the base 1. At this time, the fiberglass thread 3 is wound around the tension sensor 7 between the pressure plate 5 at the front end of the partition 4 and the scraper 6. The tension sensor 7 can detect the tension of the fiberglass, which is simple and convenient to use. With a total of four sets, multiple tension controls can be performed at the same time.

[0028] Example 2: Figures 1-4 The technical solution shown, based on Embodiment 1, discloses the following to address the problem of easy breakage when controlling the tension of glass fibers: a fixed plate 8 is provided at the front end of the partition 4, and a buffer adaptation mechanism is provided at the lower end of the fixed plate 8. The buffer adaptation mechanism includes a damping rod 9, and the middle end of the damping rod 9 is located at the middle end of the fixed plate 8. The buffer adaptation mechanism also includes a sliding rod 10, and the lower end of the sliding rod 10 is fixedly installed at the upper end of the pressure plate 5. The middle end of the sliding rod 10 passes through the fixed plate 8, and a return spring 11 is sleeved at the middle end of the sliding rod 10. The upper and lower ends of the return spring 11 are located between the pressure plate 5 and the fixed plate 8. The output end of the damping rod 9 is fixedly installed at the upper end of the pressure plate 5. The internal shape of the pressure plate 5 is arc-shaped, and the lower end of the pressure plate 5 corresponds to the surface of the glass fiber line 3.

[0029] In use, the sliding rods 10 on the front and rear sides of the upper end of the pressure plate 5 pass through the fixed plate 8. At the same time, when the glass fiber line 3 presses the pressure plate 5 upward, the pressure plate 5 presses the return spring 11 along the sliding rod 10. The elastic force of the return spring 11 provides buffer protection. With the setting of the damping rod 9, the return spring 11 is prevented from vibrating back and forth, thus achieving the effect of stress protection, preventing the glass fiber line 3 from breaking during control, and avoiding material waste.

[0030] Example 3:Figure 1 、 Figure 2 、 Figure 5 and Figure 6 The technical scheme shown in the embodiment two, in order to solve the problem of inconvenient tension adjustment, disclosed: the rear end of the base 1 is provided with a servo motor 12, and the output end of the servo motor 12 is provided with a tension adjusting mechanism, and the tension adjusting mechanism comprises a rotating rod 13, and the rear end of the rotating rod 13 is installed on the output end of the servo motor 12, the tension adjusting mechanism further comprises a threaded interval 14, and the threaded interval 14 is arranged on the surface of the rotating rod 13, and the left and right ends of the rotating rod 13 are rotatably installed on the lower end of the base 1, the surface of the threaded interval 14 is screw mounted with a movable block 15, the upper end of the movable block 15 is rotatably installed with an adjusting rod 16, and the upper end of the adjusting rod 16 is rotatably installed on the lower end of the lifting block 17, the upper end of the lifting block 17 is installed through the base 1, and the upper end of the lifting block 17 is fixedly installed on the lower end of the glue scraping plate 6, and the upper end of the glue scraping plate 6 corresponds to the lower end surface of the glass fiber wire 3.

[0031] In use, by starting the servo motor 12, the servo motor 12 can drive the rotating rod 13 to rotate in use, when the rotating rod 13 rotates, the movable block 15 is driven by the threaded interval 14 on the surface, the upper end of the movable block 15 is rotatably installed on the upper and lower ends of the adjusting rod 16, and the lifting block 17 is limited between the base 1, with the rotation of the threaded interval 14, the lifting block 17 can be driven to ascend and descend, the upper and lower adjusting positions of the lifting block 17 can drive the glue scraping plate 6 to adhere to the surface of the glass fiber wire 3, which is convenient for the staff to adjust, and the device can work with different tension.

[0032] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A glass fiber tension controller, comprising a base (1) and a roller (2) installed on the upper left end of the base (1), and the surface of the roller (2) is provided with a glass fiber line (3), and the upper end of the base (1) is provided with a partition plate (4), and the front end of the partition plate (4) is provided with a pressing plate (5) and a glue scraping plate (6), and the front end of the partition plate (4) is provided with a tension sensor (7); characterized in that The front end of the partition plate (4) is provided with a fixed plate (8), and the lower end of the fixed plate (8) is provided with a buffer adapting mechanism, and the buffer adapting mechanism comprises a damping rod (9), and the middle end of the damping rod (9) is arranged at the middle end of the fixed plate (8); The rear end of the base (1) is provided with a servo motor (12), and the output end of the servo motor (12) is provided with a tension adjusting mechanism, and the tension adjusting mechanism comprises a rotating rod (13), and the rear end of the rotating rod (13) is installed on the output end of the servo motor (12).

2. A glass fiber tension controller as claimed in claim 1, characterized in that: The lower end of the glass fiber line (3) is attached to the surface of the tension sensor (7), and the pressing plate (5) is provided with three groups.

3. A glass fiber tension controller as claimed in claim 1, wherein: The buffer adapting mechanism further comprises a sliding rod (10), and the lower end of the sliding rod (10) is fixedly installed on the upper end of the pressing plate (5), and the middle end of the sliding rod (10) penetrates the fixed plate (8), the middle end of the sliding rod (10) is sleeved with a return spring (11), and the upper and lower ends of the return spring (11) are arranged between the pressing plate (5) and the fixed plate (8).

4. A glass fiber tension controller as claimed in claim 3, characterized in that: The output end of the damping rod (9) is fixedly installed on the upper end of the pressing plate (5), and the inner shape of the pressing plate (5) is arc-shaped, and the lower end of the pressing plate (5) corresponds to the surface of the glass fiber line (3).

5. A glass fiber tension controller as claimed in claim 1, wherein: The tension adjusting mechanism further comprises a threaded interval (14), and the threaded interval (14) is arranged on the surface of the rotating rod (13), and the left and right ends of the rotating rod (13) are rotatably installed on the lower end of the base (1).

6. A glass fiber tension controller as claimed in claim 5, characterized in that: The surface of the threaded interval (14) is screw-mounted with a movable block (15), the upper end of the movable block (15) is rotatably installed with an adjusting rod (16), and the upper end of the adjusting rod (16) is rotatably installed on the lower end of a lifting block (17).

7. A glass fiber tension controller as claimed in claim 6, characterized in that: The upper end of the lifting block (17) penetrates the base (1), and the upper end of the lifting block (17) is fixedly installed on the lower end of the glue scraping plate (6), and the upper end of the glue scraping plate (6) corresponds to the lower end surface of the glass fiber line (3).

Citation Information

Patent Citations

  • Tension controller of glass fiber cloth rolling device

    CN209052136U