Quick filling control system for mining fuel oil
By designing a rapid fuel refueling control system for mining excavators, which utilizes hydraulic cylinders to drive the refueling plate to rise and fall and intelligent control, the problem of climbing to high places for fuel refueling mining excavators has been solved, improving safety and efficiency and enhancing the level of intelligence.
Patent Information
- Application Number
- CN202423244372.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In existing technologies, refueling mining excavators requires climbing onto the machine, which is inefficient, poses safety hazards, and has a low level of intelligence.
A rapid fuel filling control system for mining operations was designed, including a controller, a hydraulic power unit, platform structural components, fuel pipelines, a fuel tank, and a filling plate. The filling plate is raised and lowered by a hydraulic cylinder to achieve automatic raising and lowering of the fuel filling port. Intelligent control is achieved by combining a liquid level sensor and a limit switch.
It enables fuel refueling without the need for climbing, improving the safety and efficiency of refueling operations and enhancing the level of intelligence.
Smart Images

Figure CN223633116U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to vehicle fuel filling technical field, especially relate to a mine excavator fuel quick filling control system. BACKGROUND
[0002] The statements in this section merely provide background information related to the utility model and do not necessarily constitute the prior art.
[0003] With the increase of the tonnage of excavator, the height of mine excavator is very high, in the prior art, directly filling oil into the oil tank through the oil pipe, this filling method has many inconveniences, needs to climb to the machine to fill oil, the efficiency is low, and there is a security risk in high-altitude operation.
[0004] The prior art discloses a fuel filling system and engineering vehicle, fuel is introduced to the bottom of the fuel tank through the fuel tank steel pipe, so that the operator can fill fuel on the ground, although the operation strength of the operator is reduced, but it does not involve intelligent control, and the intelligent degree is low. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a mine excavator fuel quick filling control system to solve the technical problems of the prior art, such as needing to climb to the machine to fill oil, low efficiency, low intelligent degree and security risk.
[0006] To achieve the above object, the utility model adopts the following technical scheme:
[0007] The utility model provides a mine excavator fuel quick filling control system, which comprises a controller, a hydraulic power unit, a platform structural member, a fuel pipe, a fuel tank and a filling plate.
[0008] The platform structural member comprises a horizontal plate and a vertical plate vertically arranged on the horizontal plate.
[0009] One end of the filling plate is rotationally fixed to the vertical plate, and the other end is provided with a fuel filling port.
[0010] The fuel tank is placed on the horizontal plate.
[0011] One end of the fuel pipe is connected to the fuel tank, and the other end is fixed to the fuel filling port through the vertical plate.
[0012] The hydraulic power unit is connected to the hydraulic cylinder.
[0013] The output end of the hydraulic cylinder is fixedly connected to the filling plate, and the other end is fixed to the vertical plate.
[0014] The controller controls the extension and retraction of the hydraulic cylinder, and the hydraulic cylinder drives the filling plate to ascend and descend.
[0015] Further, the filling plate is vertically provided with a baffle at one end away from the vertical plate.
[0016] Further, the fuel filling port is arranged on the baffle.
[0017] Further, the baffle is provided with a full-filling indicator and a fueling switch.
[0018] Further, the system further comprises a lifting switch connected with the controller.
[0019] Further, the vertical plate is further provided with a limit switch for detecting the position of the filling plate.
[0020] Further, the controller is further connected with a liquid level sensor.
[0021] Further, the liquid level sensor is arranged on the fuel tank.
[0022] Further, the hydraulic pipeline is provided with a pressure sensor for detecting the pressure value inside the hydraulic pipeline.
[0023] Further, the filling plate is a flat plate structure.
[0024] The technical scheme of the utility model has the following beneficial effects:
[0025] The utility model discloses a filling plate that can be controlled to ascend and descend, and the filling plate is provided with a fuel filling port, one end of a fuel pipeline is communicated with the fuel filling port, and the other end is communicated with a tank filling port, so that an operator does not need to climb to the top of a mining excavator, does not need to manually extend an oil pipe into the tank filling port, and can stand on the ground to fill fuel, thereby improving the safety and efficiency of fuel filling operation and the intelligent degree of the fuel filling process.
[0026] The utility model discloses a filling plate that can be controlled to ascend and descend, and the filling plate is provided with a fuel filling port, one end of a fuel pipeline is communicated with the fuel filling port, and the other end is communicated with a tank filling port, so that an operator does not need to climb to the top of a mining excavator, does not need to manually extend an oil pipe into the tank filling port, and can stand on the ground to fill fuel, thereby improving the safety and efficiency of fuel filling operation and the intelligent degree of the fuel filling process.
[0027] The advantages of the additional aspects of the utility model will be partly given in the following description, partly will become obvious from the following description, or be understood through the practice of the utility model. DETAILED DESCRIPTION
[0028] The drawings accompanying the specification of the utility model form a part of the utility model and are used to provide further understanding of the utility model, and the illustrative embodiments of the utility model and the description thereof are used to explain the utility model, and do not constitute improper limitation on the utility model.
[0029] Figure 1The utility model provides a kind of structure schematic diagram of quick filling control system of mine digging fuel oil for the embodiment of the utility model.
[0030] Figure 2 For Figure 1 A local enlarged view.
[0031] Figure 3 For Figure 1 B local enlarged view.
[0032] Figure 4 For Figure 1 C local enlarged view.
[0033] Figure 5 For Figure 1 D local enlarged view.
[0034] Figure 6 For Figure 1 E local enlarged view.
[0035] Figure 7 For Figure 1 F local enlarged view.
[0036] Marked in the figure: 1, controller, 2, hydraulic pipeline, 3, hydraulic power unit, 4, fuel pipeline, 5, fuel tank, 6, liquid level sensor, 7, lifting switch, 8, limit switch, 9, hydraulic cylinder, 10, filling plate, 11, oil filling switch, 12, full indication light, 13, fuel filling port, 14, vertical board, 15, horizontal plate, 16, baffle, 17, pressure sensor. DETAILED DESCRIPTION
[0037] It should be noted that the following detailed description is exemplary, and is intended to provide further explanation of the utility model. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as that generally understood by those skilled in the art to which the utility model belongs.
[0038] It should be noted that the terms used herein are only for the description of the specific embodiments, and are not intended to limit the exemplary embodiments according to the utility model.
[0039] In the case of no conflict, the embodiments in the utility model and the features in the embodiments can be combined with each other.
[0040] Embodiment 1
[0041] The embodiment discloses a kind of quick filling control system of mine digging fuel oil, as shown in Figure, including: Figures 1-7
[0042] Controller 1, hydraulic power unit 3, platform structure, fuel pipeline 4, fuel tank 5 and filling plate 10; the platform structure comprises a horizontal plate 15 and a vertical plate 14 vertically arranged on the horizontal plate 15; one end of the filling plate 10 is rotatably fixed on the vertical plate 14, and the other end of the filling plate 10 is provided with a fuel filling port 13; the fuel tank 5 is placed on the horizontal plate 15; one end of the fuel pipeline 4 is connected with the fuel tank 5, and the other end of the fuel pipeline 4 is fixed on the fuel filling port 13 through the vertical plate 14; the hydraulic power unit 3 is connected with a hydraulic cylinder 9, one end of the hydraulic cylinder 9 is fixedly connected with the filling plate 10, and the other end of the hydraulic cylinder 9 is fixed on the vertical plate 14; the controller 1 controls the extension and retraction of the hydraulic cylinder 9, the hydraulic cylinder 9 drives the filling plate 10 to ascend and descend; the filling plate 10 is lowered to the position for oil filling, and after the oil filling is stopped, the filling plate 10 is raised to the initial position.
[0043] The hydraulic power unit 3 is connected with the hydraulic cylinder 9 through two hydraulic pipelines 2, i.e. a first branch and a second branch; the first branch is used for conveying hydraulic oil to the hydraulic cylinder 9 to execute the extension action, and the second branch is used for conveying hydraulic oil to the hydraulic cylinder 9 to execute the retraction action. Figure 5 As shown in the figure, the first branch of the hydraulic pipeline 2 is further provided with a pressure sensor 17 for detecting the pressure value in the hydraulic pipeline 2; the pressure sensor 17 is connected with the controller 1; when the pressure value is greater than the preset value, the hydraulic cylinder 9 is stopped to work, and at this time, the filling plate 10 reaches the lowest position.
[0044] In the specific embodiment, the filling plate 10 is a flat plate structure, or a "U" type structure; one end of the filling plate 10 away from the vertical plate 14 is vertically provided with a baffle 16. Figure 2 As shown in the figure, the baffle 16 is provided with an oil filling switch 11 and a full indication lamp 12; the baffle 16 is provided with the fuel filling port 13. The fuel filling port 13 is connected with the fuel tank through the fuel pipeline 4; when the oil is filled, the fuel is conveyed from the fuel filling port 13 to the fuel tank 5 through the fuel pipeline 4 under the action of the oil filling pump, so as to realize the fuel filling. The hydraulic cylinder 9 drives the filling plate 10 to ascend and descend; when the filling plate 10 is at the initial position, the filling plate 10 is perpendicular to the vertical plate 14.
[0045] In the specific embodiment, the filling plate 10 and the vertical plate 14 are respectively provided with fixed seats; the output end of the hydraulic cylinder 9 and the fixed seat on the filling plate 10 are respectively holed, and the two are fixed through a pin shaft; the other end of the hydraulic cylinder 9 and the fixed seat on the vertical plate 14 are respectively holed, and the two are fixed through a pin shaft. The filling plate 10 is provided with a side plate on each side; the side plate is vertically arranged with the baffle 16; the side plate close to the vertical plate 14 is holed; the vertical plate 14 is further provided with two filling plate fixed seats; the two filling plate fixed seats are respectively holed and correspond to the holes on the side plate; the filling plate 10 is placed between the two filling plate fixed seats; the side plate and the corresponding filling plate fixed seat are fixed through a pin shaft, so as to realize the rotary connection between the filling plate 10 and the vertical plate 14.
[0046] In a specific embodiment, the platform structure mainly plays a role of support and load bearing, such as Figure 4 As shown in the figure, the horizontal plate 15 is provided with a lifting switch 7, and the controller 1 is connected with the lifting switch 7. The lifting switch 7 is used to generate an up signal or a down signal and transmit to the controller 1. The lifting switch 7 can be an up button and a down button, and specifically:
[0047] The down button is used to generate a down signal and send to the controller 1. After the controller 1 receives the down signal, the controller 1 controls the hydraulic power unit 3 to output hydraulic power, and at the same time, the controller 1 controls the down electromagnetic valve on the hydraulic pipeline 2 to be attracted, driving the hydraulic oil cylinder 9 to extend, so as to lower the filling plate 10 to the set position. When the filling plate 10 is lowered to the position, the limit switch 8 is opened, and the engine is prohibited to start to prevent danger.
[0048] The up button is used to generate an up signal and send to the controller 1. After the controller 1 receives the up signal, the controller 1 controls the hydraulic power unit 3 to output hydraulic power, and at the same time, the controller 1 controls the down electromagnetic valve on the hydraulic pipeline 2 to be disconnected, driving the hydraulic oil cylinder 9 to retract, so as to raise the filling plate 10 to the initial position. When the filling plate 10 is raised to the position, the limit switch 8 is closed, and the engine is allowed to start.
[0049] The filling plate 10 is rotationally connected with the vertical plate 14. Under the driving action of the extension and retraction of the hydraulic oil cylinder 9, the filling plate 10 rotates around the connection to realize the lifting action of the fuel filling port 13.
[0050] The controller 1 is also connected with a refueling switch 11. When the filling plate 10 is lowered to the position, the limit switch 8 is opened, and the engine is prohibited to start. The staff can operate the refueling switch 11 to generate a refueling signal. When the controller 1 receives the refueling signal, the controller 1 opens the refueling pump to start refueling into the fuel tank 5. As shown in the figure, Figure 7 The fuel tank 5 is provided with a liquid level sensor 6 for obtaining real-time fuel liquid level information in the fuel tank 5. The liquid level sensor 6 is connected with the controller 1. When the refueling pump is opened to start refueling into the fuel tank 5, the controller 1 can obtain the fuel liquid level value of the liquid level sensor 6 in real time and judge whether the liquid level value reaches the set value, i.e. 95% of the liquid level value. When the set value is reached, the full-filling indicator 12 is bright, the refueling is stopped, and the lifting switch 7 is operated to raise the filling plate 10. As shown in the figure, Figure 3 The vertical plate 14 is provided with a hole at the corresponding position, and the limit switch 8 is installed to detect the position of the filling plate 10. When the filling plate 10 is raised to the position, the limit switch 8 is closed, and the engine is allowed to start.
[0051] The embodiment is provided with a filling plate 10 capable of controlling ascending and descending, and a fuel filling opening 13 is arranged on the filling plate 10, one end of a fuel pipeline 4 is communicated with the fuel filling opening 13, and one end of the fuel pipeline 4 is communicated with an oil tank, so that an operator does not need to climb to the top of the mining excavator, and does not need to manually extend the oil pipeline into the oil tank filling opening, and can stand on the ground to perform fuel filling, thereby improving the safety and efficiency of fuel filling operation.
[0052] Although the specific embodiments of the utility model are described in combination with the drawings, it is not a limitation on the protection scope of the utility model, and those skilled in the art should understand that various modifications or deformations made by those skilled in the art on the basis of the technical scheme of the utility model without creative labor are still within the protection scope of the utility model.
Claims
1. A mine excavating fuel quick refueling control system, characterized in that, The system comprises a controller, a hydraulic power unit, a platform structure, a fuel pipe, a fuel tank and a filling plate. The platform structure comprises a horizontal plate and a vertical plate vertically arranged on the horizontal plate. One end of the filling plate is rotatably fixed on the vertical plate, and the other end of the filling plate is provided with a fuel filling port. The fuel tank is placed on the horizontal plate. One end of the fuel pipe is connected with the fuel tank, and the other end of the fuel pipe is fixed on the fuel filling port through the vertical plate. The hydraulic power unit is connected with a hydraulic cylinder. The output end of the hydraulic cylinder is fixedly connected with the filling plate, and the other end of the hydraulic cylinder is fixed on the vertical plate. The controller controls the extension and retraction of the hydraulic cylinder, and the hydraulic cylinder drives the filling plate to ascend and descend. The end of the filling plate away from the vertical plate is vertically provided with a baffle.
2. A mine excavating fuel quick refueling control system according to claim 1, characterized in that, The fuel filling port is arranged on the baffle.
3. A mine excavating fuel quick refueling control system according to claim 2, characterized in that, The baffle is provided with a full-filling indicator and a fueling switch.
4. A mine excavating fuel rapid refueling control system as claimed in claim 2, characterized in that, The system further comprises a lifting switch connected with the controller.
5. A mine excavating fuel rapid refueling control system as claimed in claim 1, wherein, The vertical plate is further provided with a limit switch for detecting the position of the filling plate.
6. A mine excavating fuel rapid refueling control system as claimed in claim 1, characterized in that, The controller is further connected with a liquid level sensor.
7. A mine excavating fuel rapid refueling control system as claimed in claim 1, wherein, The liquid level sensor is arranged on the fuel tank.
8. A mine excavating fuel rapid refueling control system as claimed in claim 7, characterized in that, The filling plate is a flat plate structure.
9. A mine excavating fuel rapid refueling control system as in claim 1, wherein,