Novel longitudinal breaking and longitudinal separating device with bidirectional wheels
By using a longitudinal splitting and separating device with bidirectional rollers and figure-eight rollers in the glass manufacturing process, the problem of the tail corner hitting the glass plate during the breaking process is solved, and parallel separation of glass plates and high-quality production are achieved.
Patent Information
- Application Number
- CN202422741469.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the longitudinal breaking and separation of glass plates, the tails of the two glass plates are prone to collision, which leads to a decline in production quality, especially in glass plates with a length exceeding 3m.
It employs a conveyor roller with bidirectional wheels and a liftable figure-eight roller device. The bidirectional wheels consist of a circular base and staggered spindle-shaped rollers, providing longitudinal and lateral movement support. The figure-eight rollers are used for lateral movement and breaking of the glass, preventing the tail from hitting the corner.
This effectively prevents the glass sheet from breaking and hitting the corner, thus improving the quality and efficiency of glass production.
Smart Images
Figure CN223633257U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass manufacturing technical field, concretely to a novel longitudinal breaking and separating device with bidirectional wheel. BACKGROUND
[0002] Glass plate needs to go through detection, cutting, breaking, edge breaking, longitudinal breaking and separating, powder spraying, plate taking and other processes in the cold end conveying process, and finally is packed and stored. After longitudinal cutting, the longitudinal breaking and separating of the glass plate are completed by the longitudinal breaking and separating equipment. Because of the friction between the glass and the rubber ring wheel, the front and rear ends of the glass plate cannot be separated in parallel, and the two glass plates will be deflected and separated in the shape of "eight", so in the process of breaking and separating the glass plate, the phenomenon that the tail ends of the two glass plates collide with each other often occurs, which is commonly known as angle collision. This is particularly obvious in the glass plate with a length of more than 3 m, which seriously affects the production quality of the glass and causes additional loss. SUMMARY
[0003] The utility model aims at providing a novel longitudinal breaking and separating device with bidirectional wheel to solve the problems in the background.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a novel longitudinal breaking and separating device with bidirectional wheel, comprising a roller support, a motor, a plurality of conveying rollers, a longitudinal breaking device and an eight-shaped roller, wherein the motor is installed on one side of the roller support; the plurality of conveying rollers are supported on the roller support; the motor drives the conveying rollers and the eight-shaped roller to rotate; the conveying rollers comprise rollers and bidirectional wheels, a plurality of bidirectional wheels are installed on each roller, and the rollers are used to carry the glass for longitudinal movement and transverse movement; the longitudinal breaking device and the eight-shaped roller are both arranged between the conveying rollers and can be lifted; wherein the longitudinal breaking device is used to break the glass along the longitudinal cut, and the eight-shaped roller provides power for the transverse movement of the glass.
[0005] Preferably, the novel bidirectional wheel is used to replace the traditional rubber ring wheel, so that the conveying roller has the ability to simultaneously convey the glass longitudinally and transversely; the bidirectional wheel comprises a base in the shape of a circle, the center of the base is connected with the roller sleeve, four spindle-shaped rollers are arranged on each side of the base, the spindle-shaped rollers on the two sides are staggered, and the outer generatrix of the spindle-shaped rollers on the two sides forms a closed circular support part to continuously support the glass.
[0006] Preferably, the longitudinal breaking device comprises a longitudinal breaking wheel group and a pneumatic lifting mechanism, the pneumatic lifting mechanism is fixed in the roller support, and the longitudinal breaking wheel group is installed at the top end of the pneumatic lifting mechanism.
[0007] Preferably, the splayed roller comprises a rubber roller, a synchronous belt, a transmission belt, a transmission shaft and a lifting mechanism, the rubber roller is rotatably arranged at the top end of the lifting assembly, the transmission shaft is rotatably connected with the rubber roller through the transmission belt, and the transmission shaft is rotatably connected with the conveying roller through the synchronous belt.
[0008] Compared with the prior art, the beneficial effects of the utility model are that: because the conveying roller of the utility model is provided with a bidirectional wheel and a liftable splayed roller, the glass can be parallelly separated after being broken, the tail part of the broken glass is prevented from being angularly collided, the damage of the glass after being broken is effectively prevented, and the quality of the glass production is improved. BRIEF DESCRIPTION OF DRAWINGS
[0009] Figure 1 It is a structural schematic view of the utility model;
[0010] Figure 2 It is a structural schematic view of the longitudinal breaking mechanism of the utility model;
[0011] Figure 3 It is a structural schematic view of the bidirectional wheel in AB direction of the utility model;
[0012] Figure 4 It is a structural schematic view of the splayed roller of the utility model;
[0013] Figure 5 It is a structural schematic view of the bidirectional wheel base in AB direction of the utility model;
[0014] Figure 6 It is a structural schematic view of the utility model.
[0015] In the figure: 1, roller stand; 2, motor; 3, conveying roller; 31, roller shaft; 32, bidirectional wheel; 321, base; 322, spindle-shaped roller; 4, longitudinal breaking device; 41, longitudinal breaking wheel; 42, pneumatic lifting mechanism; 5, splayed roller; 51, rubber roller; 52, synchronous belt; 53, transmission belt; 54, transmission shaft; 55, lifting assembly. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0017] Please refer to Figures 1 to 6The utility model provides a technical scheme: a novel longitudinal breaking and longitudinal separating device with bidirectional wheels, which comprises a roller bed support 1, a motor 2, a plurality of conveying rollers 3, a longitudinal breaking device 4 and a splayed roller 5. Figure 1 In the utility model, the X axis represents the longitudinal direction of the glass movement, and the Y axis represents the transverse direction of the glass movement. The conveying roller 3 comprises a roller shaft 31 and a bidirectional wheel 32, a plurality of bidirectional wheels 32 are mounted on each roller shaft 31, and the motor 2 drives the conveying roller 3 to rotate. The conveying roller 3 carries the glass to move longitudinally and transversely
[0018] Specifically, the bidirectional wheel 32 comprises a base 321 in the shape of a circle, the center of the base 321 is sleeved with the roller shaft 31, and four spindle-shaped rollers 322 are arranged on the two sides of the base 321.
[0019] Specifically, the spindle-shaped rollers 322 on the two sides of the base 321 are arranged alternately, and the outer generatrix of the spindle-shaped rollers 322 on the two sides forms a closed circular support part, so that the glass is continuously supported. The rotation direction of the spindle-shaped roller 322 is perpendicular to the glass advancing direction, so that the glass plate moves transversely smoothly without the restriction of friction. When the glass plate is longitudinally separated, the middle part of the glass plate is driven by the splayed roller 5 to move forward and move transversely in parallel as a whole, so that the tail end collision phenomenon does not occur.
[0020] In the embodiment of the utility model, the longitudinal breaking device 4 and the splayed roller 5 are further included, the longitudinal breaking device 4 and the splayed roller 5 are arranged between the conveying rollers 3 and can be lifted, the longitudinal breaking device 4 breaks the glass along the scratch in the longitudinal direction, that is, the glass is divided into two parts along the X axis. The splayed roller 5 moves the glass transversely, that is, moves the cut glass to the two ends along the Y axis.
[0021] Specifically, the longitudinal breaking device 4 comprises a longitudinal breaking wheel group 41 and a pneumatic lifting mechanism 42, the pneumatic lifting mechanism 42 is fixed in the roller bed support 1, and the longitudinal breaking wheel group 41 is installed at the top end of the pneumatic lifting mechanism 42.
[0022] When the glass plate passes through the splayed roller 5 by 1 / 3, the longitudinal breaking wheel group 41 is driven by the pneumatic lifting mechanism 42 to lift the glass plate, so that the glass plate is broken along the longitudinal scratch.
[0023] In the utility model, splayed rollers 5 are arranged at both sides of the center line and the middle of the roller bed support 1, the splayed rollers 5 at both sides form a "splayed" shape and provide power for the horizontal movement of the broken glass. The splayed rollers 5 comprise a rubber roller 51, a synchronous belt 52, a transmission belt 53, a transmission shaft 54 and a lifting assembly 55, the rubber roller 51 is rotatably arranged at the top end of the lifting assembly 55, the lifting assembly 55 is a pneumatic cylinder, the transmission shaft 54 rotates synchronously with the roller shaft 31 through the synchronous belt 52, and the transmission shaft 54 is rotatably connected with the rubber roller 51 through the transmission belt 53. When 2 / 3 of the glass plate passes through the splayed rollers 5, the lifting assembly 55 drives the splayed rollers 5 to rotate and fall around the transmission shaft, and the splayed rollers 5 are separated from the glass plate, and the horizontal movement of the glass plate is stopped; in this way, the tail of the glass plate can be prevented from being subjected to a large horizontal force and deviated. Since the conveying wheel adopts a bidirectional wheel, the spindle-shaped roller 322 can roll horizontally, the horizontal movement resistance of the glass plate is very small, there is no friction resistance, the horizontal movement is very smooth, and the glass plate can be basically horizontally moved, so that the glass plate is not deviated, and the two glass plates will not be subjected to the angle collision phenomenon. After the glass plate passes through the splayed rollers 5, the lifting assembly 55 drives the splayed rollers 5 to rotate and rise, and the splayed rollers 5 are ready for the next work.
[0024] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A novel longitudinal separating device with bidirectional wheels, comprising a roller support, a motor, a plurality of conveying rollers, a longitudinal separating device, and a splayed roller, wherein the motor is installed on one side of the roller support; the plurality of conveying rollers are supported on the roller support; the motor drives the conveying rollers and the splayed roller to rotate, characterized in that, The conveying roller comprises rollers and bidirectional wheels, a plurality of bidirectional wheels are installed on each roller for carrying the glass to move longitudinally and transversely; the splayed roller is arranged between the conveying rollers and can be lifted to provide power for the transverse movement of the glass after the longitudinal breaking of the glass.
2. A novel longitudinal separating device with bidirectional wheels according to claim 1, characterized in that: The bidirectional wheel is used to replace the traditional rubber ring wheel to make the conveying roller have the ability of simultaneously conveying the glass longitudinally and transversely, the bidirectional wheel comprises a base in a circular shape, the center of the base is sleeved with the roller, four spindle-shaped rollers are arranged on each side of the base, the spindle-shaped rollers on the two sides are staggered, and the outer generatrix of the spindle-shaped rollers on the two sides forms a closed circular support part to continuously support the glass.
3. A novel longitudinal separating device with bidirectional wheels according to claim 2, characterized in that: The longitudinal breaking device comprises a longitudinal breaking wheel group and a pneumatic lifting mechanism, the pneumatic lifting mechanism is fixed in the roller support, and the longitudinal breaking wheel group is installed at the top end of the pneumatic lifting mechanism.
4. A novel longitudinal separating device with bidirectional wheels according to claim 3, characterized in that: The splayed roller comprises a rubber roller, a synchronous belt, a transmission belt, a transmission shaft and a lifting mechanism, the rubber roller is rotatably arranged at the top end of the lifting assembly, the transmission shaft is rotatably connected with the rubber roller through the transmission belt, and the transmission shaft rotates synchronously with the conveying roller through the synchronous belt.