Annealing steam protection equipment

By designing adjustable reflux components and a water supply system, the problem of insufficient steam in large-size annealing tubes was solved, achieving a stable and efficient steam supply and improving annealing quality.

CN223633420UActive Publication Date: 2025-12-05WELL ASCENT ELECTRONIC (GANZHOU) CO LTD
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Patent Information

Application Number
CN202520025094.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-05
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

In existing annealing equipment, larger annealing tubes are prone to oxidation when steam supply is insufficient, leading to a decline in annealing quality.

Method used

An annealing steam protection device was designed. The liquid level in the annealing tube is adjusted by an adjustable reflux assembly to ensure sufficient steam generation. The assembly includes an L-shaped first reflux pipe and a second reflux pipe. Combined with a water supply assembly and a water tank, it realizes water recycling and stable steam supply.

Benefits of technology

It effectively solves the problem of insufficient steam, improves annealing quality, adapts to annealing tubes of different specifications, and enhances the stability and efficiency of steam protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses annealing steam protection equipment which comprises an annealing furnace, the annealing furnace comprises an annealing assembly, the annealing assembly comprises an annealing pipe, a water supply assembly and a backflow assembly, the water supply assembly and the backflow assembly are connected with the annealing pipe, the water supply assembly comprises a water supply pipe, a water supply switch is arranged on the water supply pipe, and the backflow assembly comprises a first backflow pipe and a second backflow pipe. The first end of the first return pipe is connected with the outlet of the annealing pipe, the first end of the second return pipe is connected between the first end and the second end of the first return pipe, the first return pipe is provided with a plurality of connecting ports, the plurality of connecting ports are positioned at different heights, and the first end of the second return pipe is connected with one of the connecting ports. According to the backflow assembly, the connecting position of the first backflow pipe and the second backflow pipe is adjustable, so that the height of the second backflow pipe is adjustable, the effect of adjusting the liquid level in the annealing pipe is achieved, it is guaranteed that enough water can generate enough water vapor in annealing pipes of different use scenes or different specifications of equipment, and the annealing quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to annealing equipment technical field, more specifically, the utility model relates to a kind of annealing steam protection equipment. BACKGROUND

[0002] Annealing is an important process in metal processing, slowly heating annealing material to a certain temperature, maintaining enough time, and then cooling at a suitable speed Heat treatment process, the purpose is to reduce the hardness of annealing material, improve the plasticity of annealing material, improve the elongation of annealing material, eliminate the residual stress of annealing material, reduce the deformation, crack tendency of annealing material, refine grain, eliminate defects such as organization. In order to prevent the oxidation phenomenon of annealing material in the process of annealing, usually use steam protection device to isolate annealing material and oxygen.

[0003] At present, in the field of flat enameled wire, for the flat enameled wire with larger size, annealing tube is usually used for annealing treatment, the annealing tube is usually about 20 meters long, in order to prevent the annealing material from being oxidized, it needs to be filled with water vapor, the general method is to continuously supplement steam into the annealing tube by setting steam generator, which needs to consume a large amount of electric energy.

[0004] The liquid level position in the annealing tube of the existing annealing equipment can only be kept level with the reflux tube, and the generated steam is also less, which is suitable for small annealing tube, when the size of the annealing tube is larger, there may be a situation of insufficient steam. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model innovatively provides an annealing steam protection equipment, which can solve the above technical problems existing in the prior art.

[0006] In order to achieve the above technical purpose, the utility model discloses an annealing steam protection equipment, which comprises an annealing furnace, the annealing furnace comprises an annealing assembly, the annealing assembly comprises an annealing tube and a water supply assembly and a reflux assembly connected with the annealing tube, the annealing tube is located in the annealing furnace,

[0007] The water supply assembly comprises a water supply pipe, the water supply pipe is provided with a water supply switch,

[0008] The reflux assembly comprises a first reflux pipe and a second reflux pipe, the first end of the first reflux pipe is connected with the outlet of the annealing tube, the second end of the first reflux pipe is communicated with atmosphere, the first end of the second reflux pipe is connected between the first end and the second end of the first reflux pipe, a plurality of connecting ports are arranged on the first reflux pipe, and the plurality of connecting ports are located at different heights, the first end of the second reflux pipe is connected with one of the connecting ports, and the second end of the second reflux pipe is a water outlet end.

[0009] Further, the first return pipe is an L-shaped pipe, a first part of the first return pipe is connected with the annealing pipe perpendicularly, and a second part of the first return pipe is connected with the annealing pipe in parallel,

[0010] A plurality of the connecting ports are arranged at different height positions on the second part, and each of the connecting ports can be individually closed.

[0011] Further, the annealing steam protection device further comprises a water tank, and the water supply assembly and the second return pipe are connected with the water tank.

[0012] Further, the return assembly further comprises a filtering device, and the filtering device is connected between the second return pipe and the water tank.

[0013] Further, the water supply assembly comprises a water supply pipe and a water pump, the water pump is connected with the water tank and the annealing pipe through the water supply pipe, a filter screen is arranged on the water supply pipe between the water pump and the water tank, and a switch is arranged on the water supply pipe between the water pump and the annealing pipe.

[0014] Further, a traction member is arranged in the water tank, and the traction member is used for traction of the annealing wire.

[0015] Further, a first closing member is arranged at a first end of the annealing pipe, and a second closing member is arranged at a second end of the annealing pipe,

[0016] A sliding sealing hole is arranged on the first closing member, the annealing wire passes through the sliding sealing hole and is in sealing contact with the first closing member,

[0017] A sliding hole is arranged on the second closing member, and the annealing wire passes through the sliding hole and is in contact with the second closing member.

[0018] Further, a silica gel member is arranged on the first closing member, the silica gel member constitutes the sliding sealing hole, and the silica gel member wraps the annealing wire.

[0019] Further, a ceramic plate is arranged on the second closing member, and the sliding hole is formed on the ceramic plate.

[0020] The annealing steam protection device has the following beneficial effects:

[0021] The connecting position of the first return pipe and the second return pipe of the return assembly of the annealing steam protection device is adjustable, the height of the second return pipe is adjustable, the liquid level in the annealing pipe can be adjusted, sufficient water vapor can be generated in the annealing pipe of different use scenarios or different specifications of equipment, and the annealing quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1A structure schematic view of the annealing steam protection equipment is shown.

[0023] Figure 2 A structure schematic view of the first reflux pipe is shown.

[0024] In the figure,

[0025] 1, annealing furnace; 11, annealing pipe; 111, first plugging piece; 112, second plugging piece; 12, water supply pipe; 121, water supply switch; 13, first reflux pipe; 131, connecting port; 14, second reflux pipe; 15, water pump; 16, filter screen; 17, filtering device; 2, water tank; 3, wire rod; 4, traction wheel. DETAILED DESCRIPTION

[0026] The annealing steam protection equipment provided by the utility model is explained and described in detail below in combination with the drawings of the specification.

[0027] The connecting position of the first reflux pipe and the second reflux pipe of the reflux assembly of the annealing steam protection equipment provided by the utility model is adjustable, the height of the second reflux pipe is adjustable, the effect of adjusting the liquid level in the annealing pipe is achieved, and thus it is ensured that the annealing pipe in different use scenarios or different specifications of equipment all has sufficient water to generate sufficient water vapor, so as to improve the annealing quality. The utility model is described in detail below in combination with specific embodiments:

[0028] In some embodiments, as Figure 1 shown, the utility model provides a kind of annealing steam protection equipment, including annealing furnace 1, and annealing furnace 1 includes annealing assembly, and annealing assembly is used to anneal wire rod 3, and provide steam protection to wire rod 3 in annealing process, optionally, annealing assembly includes one or more, and each annealing assembly anneals wire rod 3, when multiple annealing assemblies are set, multiple wire rods 3 can be processed simultaneously.

[0029] Annealing assembly includes annealing pipe 11 and water supply assembly and reflux assembly connected with annealing pipe 11, and annealing pipe 11 is cylindrical structure, located in annealing furnace 1, and annealing furnace 1 heats annealing pipe 11, so that water in annealing pipe 11 evaporates and fills with water vapor in annealing pipe 11 to provide steam protection to wire rod 3.In the side wall of annealing pipe 11, water inlet and water outlet are formed respectively, water supply assembly is connected with water inlet, reflux assembly is connected with water outlet, optionally, annealing pipe 11 and horizontal plane are 60 °-90 ° angle, preferably vertical placement.

[0030] Optionally, the first end of the annealing tube 11 is provided with a first sealing member 111, and the second end of the annealing tube 11 is provided with a second sealing member 112. The wire 3 can pass through the first sealing member 111 and the second sealing member 112 to enter the annealing tube 11 and pass out of the annealing tube 11. The first end of the annealing tube 11 is located below, and the second end is located above the first end. The wire 3 passes into the annealing tube 11 from the first sealing member 111 and passes out of the second sealing member 112. The high temperature in the annealing furnace 1 heats the annealing tube 11, so that the water in the annealing tube 11 and the wire 3 are heated at the same time. The wire 3 is annealed during the heating process, and the water generates steam during the heating process. The steam fills the annealing tube 11 to provide steam protection for the heated wire 3.

[0031] Optionally, the first sealing member 111 is provided with a sliding sealing hole. The annealing wire 3 passes through the sliding sealing hole and is in sealing contact with the first sealing member 111. The first sealing member 111 seals the first end of the annealing tube 11 to prevent the water in the annealing tube 11 from flowing out. The second sealing member 112 is provided with a sliding hole. The annealing wire 3 passes out of the sliding hole and is in contact with the second sealing member 112. The second sealing member 112 makes the second end of the annealing tube 11 in a semi-sealed state, so that a certain amount of steam can be maintained in the annealing tube 11, and a small amount of steam can flow out through the sliding hole to avoid excessive pressure in the annealing tube 11.

[0032] Optionally, the first sealing member 111 is provided with a silica gel member. The silica gel member constitutes the sliding sealing hole. The silica gel member wraps the annealing wire 3 and is in sealing contact with the wire 3 to ensure that the wire 3 can play a sealing role during sliding. The second sealing member 112 is provided with a ceramic plate. The sliding hole is formed on the ceramic plate. There is a gap between the wire 3 and the sliding hole on the ceramic plate. When the steam pressure is balanced, the steam will not overflow. When the steam pressure exceeds a certain limit, a small amount of steam will overflow. In this way, the pressure in the annealing tube 11 is kept stable.

[0033] In some embodiments, the water supply assembly includes a water supply pipe 12 provided with a water supply switch 121. The water supply assembly supplies water to the annealing tube 11. The water supply amount is controlled by the water supply switch 121 to control the liquid level in the annealing tube 11.

[0034] The reflux assembly includes a first reflux pipe 13 and a second reflux pipe 14. The first end of the first reflux pipe 13 is connected to the outlet of the annealing tube 11, and the second end of the first reflux pipe 13 is in communication with the atmosphere. The first end of the second reflux pipe 14 is connected between the first end and the second end of the first reflux pipe 13, and the second end of the second reflux pipe 14 is a water outlet end.

[0035] Optionally, as shown in Figure 1 , Figure 2 , the first return pipe 13 is an L-shaped pipe, the first part is connected with the annealing pipe 11 perpendicularly, the second part is parallel with the annealing pipe 11, and a plurality of connecting ports 131 are arranged at different height positions of the second part, and the end of the second part is in an open state and communicates with the atmosphere. Each connecting port 131 can be connected with the second return pipe 14, and each connecting port 131 can be individually blocked. The second return pipe 14 can be connected with one of the connecting ports 131 as needed, and the liquid level in the annealing pipe 11 changes according to the connection position of the second return pipe 14. When the connection position of the second return pipe 14 is higher, the liquid level in the annealing pipe 11 is higher, and when the connection position of the second return pipe 14 is lower, the liquid level in the annealing pipe 11 is lower.

[0036] In some embodiments, the annealing steam protection device further comprises a water tank 2, and the water supply assembly and the second return pipe 14 are connected with the water tank 2. The water tank 2 is in a closed state, and deionized water is stored in the water tank 2. The water in the water tank 2 enters the annealing pipe 11 through the water supply assembly and then flows back to the water tank 2 through the return assembly, so that the water can be recycled.

[0037] The water supply assembly comprises a water supply pipe 12 and a water pump 15, the water pump 15 is connected with the water tank 2 and the annealing pipe 11 through the water supply pipe 12, and a switch is arranged on the water supply pipe 12 between the water pump 15 and the annealing pipe 11. The water pump 15 is used to make the water flow into the annealing pipe 11. Optionally, a filter screen 16 is arranged on the water supply pipe 12 between the water pump 15 and the water tank 2, which can prevent impurities in the water from entering the water pump 15 and protect the water pump 15.

[0038] Optionally, the return assembly further comprises a filtering device 17, which is connected between the second return pipe 14 and the water tank 2. The returned water flows into the water tank 2 after being filtered by the filtering device 17, which can prevent impurities mixed in the copper powder and the wire 3 from entering the water tank 2, thereby ensuring the cleanliness of the water in the water tank 2 and prolonging the service life of the water pump 15.

[0039] In some embodiments, a traction member is arranged in the water tank 2, and the traction member is used to pull the annealed wire 3. The traction member comprises a traction wheel 4, which is used to pull the wire 3. The traction wheel 4 pulls the wire 3 into the water tank 2, and the wire 3 is cleaned by the water in the water tank 2 to remove the residues left on the wire 3 in the previous process. Then, under the action of other traction mechanisms, the wire 3 enters the annealing pipe 11 through the first blocking member 111, and then passes out of the annealing pipe 11 through the second blocking member 112 to enter the next process.

[0040] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement and simple improvement made on the essential content of the present application shall be included in the protection scope of the present application.

Claims

1. An annealing vapor protection apparatus, characterized by, The annealing furnace comprises an annealing assembly, the annealing assembly comprises an annealing tube and a water supply assembly and a reflux assembly connected with the annealing tube, the annealing tube is located in the annealing furnace, The water supply assembly comprises a water supply pipe, the water supply pipe is provided with a water supply switch, The reflux assembly comprises a first reflux pipe and a second reflux pipe, the first end of the first reflux pipe is connected with the outlet of the annealing tube, the second end of the first reflux pipe is communicated with the atmosphere, the first end of the second reflux pipe is connected between the first end and the second end of the first reflux pipe, the first reflux pipe is provided with a plurality of connection ports, the plurality of connection ports are located at different heights, the first end of the second reflux pipe is connected with one of the connection ports, and the second end of the second reflux pipe is a water outlet end.

2. The annealing vapor protection apparatus according to claim 1, wherein The first reflux pipe is an L-shaped pipe, the first part of the first reflux pipe is connected with the annealing tube perpendicularly, and the second part is parallel to the annealing tube, The second part is provided with a plurality of connection ports at different heights, and each connection port can be individually blocked.

3. The annealing vapor protection apparatus of claim 1, wherein, The annealing steam protection device further comprises a water tank, and the water supply assembly and the second reflux pipe are connected with the water tank.

4. The annealing vapor protection apparatus according to claim 3, wherein The reflux assembly further comprises a filtering device, and the filtering device is connected between the second reflux pipe and the water tank.

5. The annealing vapor protection apparatus of claim 3, wherein The water supply assembly comprises a water supply pipe and a water pump, the water pump is connected with the water tank and the annealing tube through the water supply pipe, a filter screen is arranged on the water supply pipe between the water pump and the water tank, and a switch is arranged on the water supply pipe between the water pump and the annealing tube.

6. The annealing vapor protection apparatus of claim 3, wherein The water tank is provided with a traction member, and the traction member is used for traction of the annealing wire.

7. The annealing vapor protection apparatus of claim 1, wherein The first end of the annealing tube is provided with a first blocking member, and the second end of the annealing tube is provided with a second blocking member, The first blocking member is provided with a sliding sealing hole, the annealing wire passes through the sliding sealing hole and is in sealing contact with the first blocking member, The second blocking member is provided with a sliding hole, the annealing wire passes out of the sliding hole and is in contact with the second blocking member.

8. The annealing vapor protection apparatus of claim 7, wherein, The first blocking member is provided with a silica gel member, the silica gel member constitutes the sliding sealing hole, and the silica gel member wraps the annealing wire.

9. The annealing vapor protection apparatus of claim 7, wherein, The second blocking member is provided with a ceramic plate, and the sliding hole is formed in the ceramic plate.