Elasticizer with friction roller

By introducing friction rollers into the texturing machine and utilizing a combination of frosted and smooth surfaces, the problem of rough hand feel in yarns produced by conventional texturing machines has been solved, enabling the production of soft and diverse high-elasticity broken fiber yarns, thereby improving production efficiency and product quality.

CN223633550UActive Publication Date: 2025-12-05FUJIAN SAILON TECH CO LTD
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Patent Information

Application Number
CN202423037096.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-05
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Yarn produced by conventional texturing machines is relatively neat along the filament bundle axis, has high strength but a rough hand feel, lacks softness, and has no exposed fluff, making it impossible to produce high-elasticity broken fiber yarn.

Method used

A texturing machine with friction rollers is used. The surface of the friction rollers is set with a frosted surface or alternating frosted and smooth surfaces along the axial direction. They are connected by bearings and nylon connecting blocks. Multiple sets of friction rollers are connected by gear transmission to realize the grinding and winding of filament fibers.

Benefits of technology

High-elasticity broken fiber yarn was prepared, which has a hand feel similar to short fiber and excellent physical properties. It avoids machine contamination, enables large-batch production, and improves production efficiency and product diversity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of elasticizers, in particular to an elasticizer with a friction roller. The elasticizer comprises a friction roller and a winding roller which are sequentially arranged along a yarn path and can rotate around the axial direction of the elasticizer, yarn grinding is carried out on filament fibers before winding, broken fibers are formed, and the high-elasticity broken fiber yarn with the velvet feeling like short fibers is obtained.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of elasticizer, specifically relates to an elasticizer with friction roller. BACKGROUND

[0002] The elasticizer is an important machine in the textile process, and long filament fibers can be processed through false twist texturing to prepare elastic yarn with medium or low elastic performance. The yarn prepared by using the conventional elasticizer for spinning long filament fibers is relatively neat in the axial direction of the filament bundle, has high strength and physical indexes, but has no exposed fluff and feels slightly rough and not soft enough. SUMMARY

[0003] The utility model wants to solve the technical problem of providing the elasticizer with friction roller for preparing high-elastic broken yarn.

[0004] In order to solve the above technical problem, the utility model adopts the technical scheme of an elasticizer with friction roller, which comprises friction rollers and winding rollers that can rotate around their axial directions and are arranged along the yarn path in sequence.

[0005] Among them, the surface of the friction roller is provided with an abrasive surface along the axial direction, or the abrasive surface and the smooth surface are alternately arranged along the axial direction, and the sand density of the abrasive surface is 1200-1500 meshes / cm 2 .

[0006] Among them, the length of the abrasive surface is 5 / 8-7 / 8 of the length of the friction roller.

[0007] Among them, at least two head-to-tail connected friction rollers are taken as a group, and the adjacent two friction rollers are connected through bearings.

[0008] Among them, nylon connecting blocks are arranged at the connection positions of the adjacent two friction rollers, the shape of the nylon connecting blocks is melon seed-shaped, and the large end and the small end of the melon seed-shaped are connected with the two friction rollers respectively.

[0009] Among them, the nylon connecting blocks are embedded in the surface of the friction roller.

[0010] Among them, hand guards are arranged at the connection positions of the adjacent two friction rollers.

[0011] Among them, the friction rollers are at least two groups, and the adjacent two groups of friction rollers are drivingly connected through driving gears, chains and driven gears in sequence.

[0012] Among them, the gear ratio of the driving gear and the driven gear is 1:3-1:2.

[0013] Among them, each group of friction rollers is arranged in parallel in the vertical direction.

[0014] The utility model discloses a beneficial effect lies in: the utility model discloses the elasticizer through the friction roller and the winding roller of setting in proper order along the silk road can rotate its axial rotation, make that long filament fibre is ground yarn before winding, form broken fibre, obtain the high elastic broken fibre yarn with the velvet sense of short fibre. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the structure schematic diagram of elasticizer in the utility model embodiment one;

[0016] Figure 2 It is the position relation schematic diagram of fixed part, three groups of friction roller and winding roller in the utility model embodiment one;

[0017] Figure 3 It is the transmission structure schematic diagram of three groups of friction roller in the utility model embodiment one;

[0018] Figure 4 It is Figure 3 the enlarged view of A of no hand guard plate;

[0019] Figure 5 It is the structure schematic diagram of friction roller in the utility model embodiment one;

[0020] Figure 6 It is the structure schematic diagram of friction roller in the utility model embodiment two;

[0021] Figure 7 It is the structure schematic diagram of hand guard plate in the utility model embodiment one;

[0022] Label explanation:

[0023] 1, a roller;2, hot box;3, false twister;4, nozzle;5, auxiliary roller;6, three rollers;7, oil wheel;8, fixed part;

[0024] 9, friction roller;91, bearing;92, nylon connecting block;93, hand guard plate;94, driving gear;95, driven gear;96, chain;

[0025] 10, winding roller. DETAILED DESCRIPTION

[0026] To explain the technical content of the utility model, the purpose and effect realized in detail, the following will be explained in conjunction with the embodiment and the drawings.

[0027] Please refer to Figure 1 , a kind of elasticizer with friction roller, including setting in proper order along the silk road can rotate its axial rotation, friction roller and winding roller.

[0028] From the above description, the conventional elasticizer is provided with a fixed support rod, which supports the yarn when the rabbit head swings left and right during winding. The fixed support rod is replaced by a friction roller with sanding function in the utility model, so that the filament fiber is sanded before winding to form broken fibers, and high-elastic broken fiber yarn is obtained. The high-elastic broken fiber yarn has a hand feeling like short fibers and physical property indexes better than short fiber yarn, and there is no lint and machine table pollution phenomenon in the production process, and the unwinding is normal, and there is no snarl caused by the appearance of fluff. Large package production can be realized.

[0029] Further, it further comprises a roller, a hot box, a cooling plate, a false twister, a nozzle, an auxiliary roller, a three roller, an oil wheel and a fixing piece; the roller, the hot box, the cooling plate, the false twister, the nozzle, the auxiliary roller, the three roller, the oil wheel, the fixing piece, the friction roller and the winding roller are sequentially arranged along the yarn path.

[0030] From the above description, the fixing piece plays a role in fixing the yarn path, and can be a porcelain piece.

[0031] Please refer to Figure 5 and 6 , further, the surface of the friction roller is provided with a sanding surface along the whole circumference, or the sanding surface and the smooth surface are alternately arranged along the circumference, and the sand density of the sanding surface is 1200-1500 meshes / cm 2 .

[0032] From the above description, the size of the sanding surface of the friction roller can realize continuous sanding or interval sanding, and the interval sanding can obtain the appearance effect of one piece of filament and one piece of imitation short fiber, and bring diversified products.

[0033] The density of sanding is selected according to the thickness of the yarn.

[0034] Further, the length of the sanding surface is 5 / 8-7 / 8 of the length of the friction roller.

[0035] Please refer to Figure 3 and 4 , further, at least two friction rollers connected end to end form a group, and the adjacent two friction rollers are connected through bearings,

[0036] Further, nylon connecting blocks are arranged at the connecting positions of the adjacent two friction rollers, the shape of the nylon connecting blocks is melon seed shape, and the large end and the small end of the melon seed shape are connected with the two friction rollers respectively.

[0037] The melon seed shape is that the arcs at both ends are long at one end and short at the other end; the arc at one end is the large end, and the arc at the other end is the small end.

[0038] As can be seen from the above description, the two adjacent friction rollers are connected by the nylon connecting block, which can prevent the motor from being abnormally operated due to the serious winding load of the individual friction roller, and when the individual friction roller is wound, the soft connection will be broken due to its inability to bear the load before causing the motor overload, thereby avoiding the motor overload.

[0039] The gourd-shaped nylon connecting block helps to disperse and balance the load.

[0040] Further, the nylon connecting block is embedded in the surface of the friction roller.

[0041] Further, a hand guard plate is arranged at the connection between the two adjacent friction rollers.

[0042] As can be seen from the above description, the hand guard plate is used to prevent foreign matter from entering the connection between the two adjacent friction rollers.

[0043] Further, the friction rollers are at least two groups, and the two adjacent groups of friction rollers are connected in transmission by the driving gear, the chain and the driven gear in turn.

[0044] As can be seen from the above description, a plurality of silk roads are simultaneously performed, which can improve the production efficiency.

[0045] Further, the gear ratio of the driving gear and the driven gear is 1:3-1:2.

[0046] Please refer to Figure 2 , further, each group of friction rollers is arranged in parallel in the vertical direction.

[0047] Please refer to Figures 1 to 5 and Figure 7 , the embodiment of the utility model provides: a texturing machine, including one roller 1, hot box 2, cooling plate, false twister 3, nozzle 4, auxiliary roller 5, three roller 6, oil wheel 7, fixed part 8, friction roller 9 and winding roller 10 are arranged in silk road in proper order.Friction roller 9 can rotate around its axial direction, and the surface of friction roller 9 is provided with frosted surface along the whole circumference, the frosted surface extends along the length direction of friction roller, the length of frosted surface is 3 / 4 of the length of friction roller 9, the frosted surface is prepared by sand blasting, and the density of sand blasting is 1300 mesh / cm 2 Two head-to-tail connected friction rollers 9 are a group, adjacent two friction rollers 9 are fixed by bearing 91 and adopt bolt connection gourd-shaped nylon connecting block 92 large end and small end respectively, nylon connecting block 92 is embedded in the surface of friction roller 9, and hand guard plate 93 is arranged at the connection of adjacent two friction rollers 9;There are three groups of friction rollers 9, each group of friction rollers 9 is arranged in parallel in the vertical direction, adjacent two groups of friction rollers 9 are connected in transmission by driving gear 94, chain 96 and driven gear 95 in turn, driving gear 94 is connected in transmission with motor, and the gear ratio of driving gear 94 and driven gear 95 is 1:2.

[0048] Please refer to Figure 6 Embodiment two of the utility model provides:

[0049] Embodiment two and embodiment one's difference only in: four head-to-tail connected friction roller 9 is a group, and the surface of friction roller 9 is alternately provided with frosted surface and smooth surface along the circumference direction, and frosted surface and smooth surface respectively extend along the length direction of friction roller, and the length of frosted surface is 5 / 8 of the length of friction roller 9, and the density of sand blasting is 1200 mesh / cm 2 The gear ratio of the driving gear and the driven gear 95 is 1:3.

[0050] Embodiment three of the utility model provides:

[0051] Embodiment three and embodiment one's difference only in: the length of frosted surface is 7 / 8 of the length of friction roller 9, and the density of sand blasting is 1500 mesh / cm 2 .

[0052] In conclusion, the elasticizer with friction roller provided by the utility model sequentially passes one roller, hot box, cooling plate, false twister, nozzle, auxiliary roller, three rollers, oil wheel, fixing piece, friction roller and winding roller along the yarn path, so that long filament fiber is sequentially stretched, false twisted, complexed, oiled, sand ground and wound, high-elasticity broken filament yarn is obtained, problems such as pollution prevention caused by short filament raw material, non-large-volume production and the like are avoided, weaving efficiency is improved, and production cost is reduced. The high-elasticity broken filament yarn prepared has short-fiber skin-friendly comfortable function and physical property indexes superior to short filament yarn. The surface of the friction roller can alternately be provided with frosted surface and smooth surface along the axial direction, the appearance effect of one section of long filament and one section of imitated short filament is realized, and the diversity of products is improved.

[0053] The above only describes the embodiments of the utility model, and does not limit the patent range of the utility model, and any equivalent transformation or direct or indirect application in related technical field using the contents of the utility model specification and drawings is also included in the patent protection range of the utility model.

Claims

1. A texturizing machine with friction rollers, characterized in that, The friction roller and the winding roller are arranged along the yarn path in sequence, the surface of the friction roller is provided with an abrasive surface along the whole circumference in the axial direction, or alternatively provided with an abrasive surface and a smooth surface in the axial direction, and the abrasive surface has a sand density of 1200-1500 meshes / cm 2 .

2. A machine with friction rollers for the texturing of yarn according to claim 1, characterized in that, The length of the abrasive surface is 5 / 8~7 / 8 of the length of the friction roller.

3. The elasticizer with friction rollers according to claim 1, characterized in that, The friction rollers are connected in series to form at least two groups.

4. Machine with friction rollers for the texturing of yarn according to claim 3, characterized in that, The connecting part of the adjacent two friction rollers is provided with a nylon connecting block.

5. The elasticizer with friction rollers according to claim 4, characterized in that The nylon connecting block is embedded in the surface of the friction roller.

6. The elasticizer with friction rollers according to claim 3, characterized in that, The connecting part of the adjacent two friction rollers is provided with a hand guard plate.

7. The elasticizer with friction rollers according to claim 3, characterized in that, The friction rollers are connected in series to form at least two groups.

8. Machine with friction rollers for the texturing of yarn according to claim 7, characterized in that, The gear ratio of the driving gear and the driven gear is 1:3~1:

2.

9. The elasticizer with friction rollers according to claim 7, characterized in that, The friction rollers in each group are arranged in parallel in the vertical direction.