Wear-resistant composite silicon PU ball scene layer
By using limiting grooves and locking blocks, as well as a silane coupling agent solution layer, the interlayer adhesion and fixation of the wear-resistant composite silicone PU court surface layer are enhanced, solving the problems of delamination and peeling, and improving the firmness and safety of the court.
Patent Information
- Application Number
- CN202423210939.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing wear-resistant composite silicone PU court surface lacks an effective interlocking structure between its layers, making it prone to delamination and peeling during exercise, and exhibiting poor stability under factors such as temperature changes.
The design incorporates limiting grooves and locking blocks, combined with a buffer layer and a silane coupling agent solution layer, to increase the interlayer adhesion area and enhance the bonding force through chemical reaction. At the same time, a waterproof layer, a water-absorbing layer, and drainage holes are set to improve the overall robustness and safety.
It enhances the adhesion and fixing area and buffering effect between layers, improves the overall firmness and safety, reduces sliding misalignment and water accumulation, and improves the service life and safety of the wear-resistant composite silicone PU court surface layer.
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Figure CN223633742U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PU court structure technical field especially relates to a wear -resisting composite silicon PU court surface layer. BACKGROUND
[0002] Court surface layer refers to the special material laid on the court ground for keeping the surface performance of the court ground, mainly including EPDM, silicon PU, elastic acrylic resin etc. The quality of the surface layer material itself directly determines the performance of the court ground, and the paving quality also has important influence.
[0003] The utility model discloses a kind of wear -resisting composite silicon PU court surface layers, and the utility model relates to a kind of wear -resisting composite silicon PU court surface layers including silicon PU material layer, elastic layer, polyurea wear layer and water-based finish layer, silicon PU material layer is laid on court ground, including multiple mutually spliced into plate-shaped assembly units and multiple for connecting adjacent two The connecting assembly of assembly unit, multiple The connecting assembly of assembly unit and multiple The connecting assembly of mutually connecting form silicon PU material layer, elastic layer is laid on the upper end of silicon PU material layer, polyurea wear layer is laid on the upper end of elastic layer, water-based finish layer is laid on the upper end of polyurea wear layer, solve the technical problem that court surface layer is not wear -resisting in the prior art, and the technical effect with high resilience, elasticity, court wear -resisting, modularization easy to pave, prolong service life is obtained.
[0004] Similar to the above application, there are still some deficiencies:
[0005] The various layers of the wear -resisting composite silicon PU court surface layer horizontally paved including elastic layer do not have good clamping structure between layers, so that the adhesion area between upper and lower layers is limited, and is in a unified plane, under the influence of factors such as frequent treading, ball impact, athlete friction and temperature change during the movement of athletes, delamination and peeling may occur between layers.
[0006] Therefore, a wear -resisting composite silicon PU court surface layer is designed to optimize the above problems. UTILITY MODEL CONTENTS
[0007] The main purpose of the utility model is to provide a kind of wear -resisting composite silicon PU court surface layer, to solve the relevant technical problems proposed in the above background art.
[0008] The purpose of the utility model can be achieved by adopting the following technical solutions:
[0009] The utility model provides a kind of wear-resistant composite silicon PU court surface layer, including base layer, the top of the base layer is fixed with buffer layer one, the top of the buffer layer one is evenly provided with limiting slot, the top of the buffer layer one is provided with buffer layer two, the bottom of the buffer layer two is evenly provided with limiting block, the bottom of the limiting block is all fixed with clamping block, and clamping block and limiting slot are mutually engaged, the inside of the buffer layer two is all provided with through-hole, the inside of the through-hole is all fixed with buffer strip, and the top of the buffer layer two is installed with silicon PU layer.
[0010] Preferably: the top of the silicon PU layer is paved with silane coupling agent solution layer, the top of the silane coupling agent solution layer is provided with waterproof layer, the top of the waterproof layer is provided with wear-resistant layer two.
[0011] Preferably: the top of the wear-resistant layer two is provided with water absorption layer, the two sides of the water absorption layer are all evenly provided with drainage hole, the top of the water absorption layer is fixed with wear-resistant layer one, the top of the wear-resistant layer one is provided with water-based paint surface, and the top of the water-based paint surface and wear-resistant layer one are all evenly provided with water seepage hole.
[0012] Preferably: the buffer strip is all cylindrical strip, and the outside of the buffer strip is provided with antiskid layer.
[0013] Preferably: the clamping block is trapezoidal block, the limiting slot is inverted trapezoidal slot, and the limiting slot and the clamping block are provided with adhesive layer.
[0014] Preferably: the aperture of the water seepage hole is smaller than the aperture of the drainage hole, and the drainage hole is tapered hole.
[0015] The utility model has the advantages that:
[0016] The wear-resistant composite silicon PU court surface layer provided by the utility model cooperates the base layer, buffer layer one, limiting slot, buffer layer two, limiting block, clamping block, through-hole, buffer strip, wear-resistant layer one, water-based paint surface and silicon PU layer, can increase the adhesive fixing area between buffer layer one and buffer layer two, not only increases resistance and is not easy to produce sliding dislocation, but also improves the overall buffering effect through the setting of through-hole and clamping block, so as to improve the firmness of the wear-resistant composite silicon PU court surface layer.
[0017] Through the cooperation of silane coupling agent solution layer and wear-resistant layer two, the silane coupling agent solution layer is laid on the top of the buffer layer two, and then the silane coupling agent solution layer and wear-resistant layer two are laid, the silane coupling agent solution layer can increase the contact area of the silicon PU layer and wear-resistant layer two, promote the adhesion to be more firm, the components in the silane coupling agent solution layer and wear-resistant layer two and the components in the silicon PU layer occur chemical reaction, form chemical bond, so as to enhance the bonding force between two layers and further enhance the adhesion.
[0018] By using a combination of a waterproof layer, a water-absorbing layer, drainage holes, and seepage holes, water on the top of the water-based paint surface seeps into the bottom water-absorbing layer through the seepage holes. The water-absorbing layer then absorbs the water in its pores. When the water-based paint surface is stepped on and squeezed, the drainage holes are deformed by the pressure, causing water to be discharged outwards under the impact. Since the diameter of the seepage holes is smaller than that of the drainage holes, the resistance is greater, and more water is discharged from the drainage holes, thereby reducing water accumulation on the top of the water-based paint surface and improving the safety of this wear-resistant composite silicone PU court surface layer. Attached Figure Description
[0019] Figure 1 This is a front sectional view of the present invention;
[0020] Figure 2 For the present utility model Figure 1 Enlarged view of the structure at point A in the middle;
[0021] Figure 3 This is a schematic diagram showing the connection between the second buffer layer and the limiting block of this utility model.
[0022] In the diagram: 1. Base layer; 2. Buffer layer one; 3. Limiting groove; 4. Buffer layer two; 5. Limiting block; 6. Locking block; 7. Through hole; 8. Buffer strip; 9. Wear-resistant layer one; 10. Water-based paint surface; 11. Silicone PU layer; 12. Silane coupling agent solution layer; 13. Waterproof layer; 14. Water-absorbing layer; 15. Drainage hole; 16. Water seepage hole; 17. Wear-resistant layer two. Detailed Implementation
[0023] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.
[0024] Example 1
[0025] like Figures 1-3 As shown, this embodiment provides a wear-resistant composite silicone PU sports court surface layer, including a base layer 1, a buffer layer 2 fixed on top of the base layer 1, a limiting groove 3 uniformly opened on the top of the buffer layer 2, a buffer layer 4 on top of the buffer layer 2, limiting blocks 5 uniformly arranged on the bottom of the buffer layer 4, a locking block 6 fixed on the bottom of each limiting block 5, and the locking block 6 and the limiting groove 3 engaging with each other, through holes 7 are opened inside the buffer layer 4, buffer strips 8 are fixed inside the through holes 7, a silicone PU layer 11 is installed on top of the buffer layer 4, a silane coupling agent solution layer 12 is laid on top of the silicone PU layer 11, a waterproof layer 13 is provided on top of the silane coupling agent solution layer 12, and a wear-resistant layer 17 is provided on top of the waterproof layer 13.
[0026] During installation, buffer layer 2 4 is laid on top of buffer layer 1 2, so that the limiting block 5 and the locking block 6 are engaged inside the limiting groove 3. Then, the upper layer, such as the silane coupling agent solution layer 12, is laid. When the top of the water-based paint surface 10 is squeezed and impacted, the force is transmitted downward to buffer layer 2 4. Under the elastic force of the through hole 7, the rebound reaction force acts as a buffer and shock absorber. The circular through hole 7 further enhances the buffering effect. The mutual engagement of the limiting groove 3, the limiting block 5, and the locking block 6 ensures adhesion between buffer layer 1 2 and buffer layer 2 4. With a larger area, the resistance is also greater, making it more difficult for the second buffer layer 4 to separate from the first buffer layer 2. A silicone PU layer 11 is laid on top of the second buffer layer 4, followed by a silane coupling agent solution layer 12 and a wear-resistant layer 2 17. The silane coupling agent solution layer 12 increases the contact area between the silicone PU layer 11 and the wear-resistant layer 2 17, promoting a stronger bond. The components in the silane coupling agent solution layer 12 and the wear-resistant layer 2 17 react chemically with the components in the silicone PU layer 11 to form chemical bonds, thereby enhancing the bonding force between the two layers and further strengthening the adhesion.
[0027] Example 2
[0028] In this embodiment, as Figures 1-3 As shown, a water-absorbing layer 14 is provided on the top of the wear-resistant layer 2 17, and drainage holes 15 are evenly provided on both sides of the water-absorbing layer 14. A wear-resistant layer 1 9 is fixed on the top of the water-absorbing layer 14, and a water-based paint surface 10 is provided on the top of the wear-resistant layer 19. Water seepage holes 16 are evenly provided on the top of the water-based paint surface 10 and the wear-resistant layer 19.
[0029] Water on the top of the water-based paint surface 10 seeps into the bottom absorbent layer 14 through the seepage hole 16. The absorbent layer 14 adsorbs the water into the gaps within it. When the water-based paint surface 10 is stepped on and squeezed, the drain hole 15 is deformed by the pressure. Under the impact, the water is discharged out of the drain hole 15. Since the diameter of the seepage hole 16 is smaller than that of the drain hole 15, the resistance is greater than that of the drain hole 15. More water is discharged from the drain hole 15, thereby reducing the water accumulation on the top of the water-based paint surface 10.
[0030] In this embodiment, all buffer strips 8 are cylindrical strips, and an anti-slip layer is provided on the outer side of the buffer strips 8.
[0031] The cylindrical buffer strip 8 further increases the cushioning force, and the anti-slip layer increases the friction with the through hole 7.
[0032] In this embodiment, the card block 6 is a trapezoidal block, the limiting groove 3 is an inverted trapezoidal groove, and an adhesive layer is provided between the limiting groove 3 and the card block 6.
[0033] The adhesive layer increases the firmness between the card block 6 and the limiting groove 3, resulting in better stability.
[0034] In the embodiment, the water seepage hole 16 has a smaller diameter than the water drainage hole 15, and the water drainage hole 15 is a tapered hole.
[0035] The water drainage hole 15 with a large diameter makes it easier for the accumulated water to be drained out of the water drainage hole 15, and it is difficult for the water to be drained out of the water seepage hole 16.
[0036] The above is only further embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art within the scope disclosed by the present application, according to the technical scheme and the conception of the present application, makes equivalent replacement or change, all belong to the protection scope of the present application.
Claims
1. A wear resistant composite silicone PU tennis court surface characterized in that: The application relates to a cushioning layer, which comprises a base layer (1), the top of the base layer (1) being fixed with a buffer layer one (2), the top of the buffer layer one (2) being uniformly provided with limiting grooves (3), the top of the buffer layer one (2) being provided with a buffer layer two (4), the bottom of the buffer layer two (4) being uniformly provided with limiting blocks (5), the bottom of the limiting blocks (5) being all fixed with clamping blocks (6), the clamping blocks (6) and the limiting grooves (3) being mutually clamped, the inside of the buffer layer two (4) being all provided with through holes (7), the inside of the through holes (7) being all fixed with buffer strips (8), and the top of the buffer layer two (4) being installed with a silicon PU layer (11).
2. The wear-resistant composite silicone PU court surface layer according to claim 1, characterized in that: The top of the silicon PU layer (11) is paved with a silane coupling agent solution layer (12), the top of the silane coupling agent solution layer (12) is provided with a waterproof layer (13), and the top of the waterproof layer (13) is provided with a wear-resistant layer two (17).
3. The wear-resistant composite silicone PU court surface layer according to claim 2, characterized in that: The top of the wear-resistant layer two (17) is provided with a water absorption layer (14), the two sides of the water absorption layer (14) are all uniformly provided with drainage holes (15), the top of the water absorption layer (14) is fixed with a wear-resistant layer one (9), the top of the wear-resistant layer one (9) is provided with a water-based paint surface (10), and the top of the water-based paint surface (10) and the wear-resistant layer one (9) are all uniformly provided with water permeation holes (16).
4. The wear-resistant composite silicone PU court surface layer according to claim 1, characterized in that: The buffer strips (8) are all cylindrical strips, and the outer sides of the buffer strips (8) are provided with anti-skid layers.
5. The wear-resistant composite silicone PU court surface layer according to claim 1, characterized in that: The clamping blocks (6) are trapezoidal blocks, the limiting grooves (3) are inverted trapezoidal grooves, and an adhesive layer is arranged between the limiting grooves (3) and the clamping blocks (6).
6. The wear-resistant composite silicone PU court surface layer according to claim 3, characterized in that: The water permeation holes (16) have a smaller diameter than the drainage holes (15), and the drainage holes (15) are conical holes.
Citation Information
Patent Citations
Wear-resistant composite silicon PU ball scene layer
CN216891843U