Pipe jacking and drawing machine with circulating filtering structure
By integrating a mud circulation and filtration system and a shotcrete drill rod design, the problem of high mud consumption in pipe jacking machines has been solved, achieving efficient recycling of mud and reducing construction costs and environmental impact.
Patent Information
- Application Number
- CN202423005488.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing single-circulation mud system of pipe jacking machine has problems such as large mud volume, high consumption of water and bentonite, large accumulation of cutting material, and high construction cost.
Design a top-pull pipe machine with a circulating filtration structure, integrating a mud circulation filtration system. The mud is recycled in a closed loop through a mud separator and a vertical mud pump. Combined with a small jet drill rod, a support layer is formed in the borehole, reducing the consumption of new mud and the discharge of waste mud.
It improved the utilization rate of mud, reduced the amount of water and bentonite used, lowered construction costs and reduced waste of machinery, labor and materials, and improved construction efficiency and safety.
Smart Images
Figure CN223634053U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to municipal pipeline technical field, concretely is a top -draw pipe machine with circulating filter structure. BACKGROUND
[0002] Municipal pipeline engineering, especially the new construction of non -excavation rain and sewage pipeline, is an important component of modern city construction, and the top -draw pipe machine as the key equipment in this kind of engineering, its performance is directly related to construction efficiency, cost and environmental influence.
[0003] The current on -site top -draw pipe machine all adopts the mud single -cycle system and has the following shortcomings:
[0004] (1) rain and sewage pipeline pipe diameter is bigger and needs the mud amount of exhaust to be bigger, and the previous mud also cannot be recycled;
[0005] (2) need a large amount of water source and bentonite;
[0006] (3) the cutting material of pipe -in accumulation is more, and after finishing the pipe -drag, still needs to wash the suction vehicle multiple times;
[0007] (4) invisibly consumes a large amount of machinery, labor, material.
[0008] Therefore, a top -draw pipe machine with circulating filter structure is proposed. UTILITY MODEL CONTENT
[0009] In view of the deficiencies of prior art, the utility model provides a top -draw pipe machine with circulating filter structure, has the advantages such as circulating filtration and reducing energy consumption, solves the problems of low processing efficiency and high energy consumption.
[0010] In order to realize the above -mentioned circulating filtration and reduce energy consumption purposes, the utility model provides the following technical scheme: a top -draw pipe machine with circulating filter structure, including top -draw pipe machine and the cement pipe arranged below ground level, the top -draw pipe machine is connected in the left side of cement pipe;
[0011] The left side of cement pipe is provided with main drill rod, the right side of cement pipe is connected with the mud separator located just above ground level, the other end of mud separator is connected with the vertical mud pump arranged in the built foundation pit, the inside of cement pipe is provided with the small drilling rod of guniting.
[0012] As a preferred technical scheme of the utility model, the top -draw pipe machine is arranged at the left side of the built foundation pit, and the output end of the top -draw pipe machine is rotatably installed with the main drill rod, and the main drill rod is connected with the cement pipe.
[0013] As a preferred technical scheme of the utility model, the outer wall left side of the cement pipe is rotationally installed with a sub drill bit, the sub drill bit is located at the bottom of the ground plane, and the center of the sub drill bit is sleeved with the main drill rod.
[0014] As a preferred technical scheme of the utility model, the outer wall right side of the cement pipe is fixedly installed with a pressure disc, the right side of the center of the pressure disc is installed with a hydraulic caliper, and the right end of the hydraulic caliper is provided with a sub mud pipeline which is communicated with the mud separator.
[0015] The beneficial effect of the above preferred technical scheme is that the communication of the sub mud pipeline and the mud separator realizes the recycling filtration and reuse of the mud, which helps to reduce the consumption of new mud and the discharge of waste mud, reduce the construction cost, and reduce the influence on the environment.
[0016] As a preferred technical scheme of the utility model, the output end of the vertical mud pump is provided with a sub mud pipeline which is communicated with the mud separator, the vertical mud pump is communicated with the cement pipe, and the vertical mud pump is arranged at the right side of the cement pipe.
[0017] The beneficial effect of the above preferred technical scheme is that the closed loop circulation mode not only improves the utilization rate of the mud, but also reduces the consumption of new mud and the discharge of waste mud.
[0018] As a preferred technical scheme of the utility model, the inner cavity center axis of the cement pipe is rotationally provided with a small jet grouting drill rod, the small jet grouting drill rod is driven by the main drill rod, and the outlet of the small jet grouting drill rod is communicated to the outer wall right side of the cement pipe.
[0019] The beneficial effect of the above preferred technical scheme is that the jetting action of the small jet grouting drill rod can promote the circulating flow of the mud in the drill hole.
[0020] Compared with the prior art, the utility model provides a top pull pipe machine with a circulating filtration structure, which has the following beneficial effects:
[0021] The top pull pipe machine with a circulating filtration structure realizes the efficient recycling of the mud by integrating the mud circulating filtration system, can reduce the amount of water source and bentonite, reduces the deposition of the inner wall of the pipeline by means of the cement pipe, simultaneously installs the small jet grouting drill rod, reduces the cost of secondary transportation of the slurry, and reduces the waste of machinery and manual materials. ACCURACY OF DRAWINGS
[0022] Figure 1 The utility model structure schematic diagram.
[0023] In the figure: 1, top pull tube machine; 2, main drill pipe; 3, sub drill head; 4, cement pipe; 5, small jet grouting drill pipe; 6, mud separator; 7, pressure disc; 8, hydraulic caliper; 9, vertical mud pump; 10, auxiliary mud pipeline. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] In the description of the utility model, it needs to be understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as a limitation on the utility model that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the utility model.
[0026] In the description of the utility model, it needs to be understood that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0027] Please refer to Figure 1 A top pull tube machine with a circulating filtration structure comprises a top pull tube machine 1 and a cement pipe 4 arranged below the ground level, the cement pipe 4 can adopt a DN800 cement pipe, and the top pull tube machine 1 is connected to the left side of the cement pipe 4.
[0028] The left side of the cement pipe 4 is provided with a main drill pipe 2, the right side of the cement pipe 4 is connected with a mud separator 6 located directly above the ground level, the other end of the mud separator 6 is connected with a vertical mud pump 9 arranged in the built foundation pit, and the inner side of the cement pipe 4 is provided with a small jet grouting drill pipe 5.
[0029] It needs to be noted that by integrating the mud circulating filtration system, the construction interruption time caused by improper mud treatment is reduced, the mud can be re-injected into the construction area after filtration treatment in the mud separator 6 by the vertical mud pump 9, a closed cycle is formed, the utilization rate of the mud is improved, and thus the construction progress is accelerated.
[0030] In this embodiment, the top puller 1 is arranged on the left side of the built foundation pit, and the output end of the top puller 1 is rotatably installed with a main drill rod 2, which is connected with a cement pipe 4.
[0031] In this embodiment, the outer wall of the cement pipe 4 is rotatably installed with a sub drill bit 3 at the left side, which is located at the bottom of the ground level and is sleeved with the main drill rod 2 at the center of the circle.
[0032] It should be noted that the sub drill bit 3 as a component directly acting on the stratum, its rotatable installation design makes the drill bit more flexible to cope with different hardness and geological conditions of the stratum, and the sleeved connection with the main drill rod 2 ensures the continuity and stability of power transmission, thereby enhancing the efficiency and depth of drilling.
[0033] In this embodiment, the outer wall of the cement pipe 4 is fixedly installed with a pressure disc 7 at the right side, and the center of the circle of the pressure disc 7 is installed with a hydraulic caliper 8 at the right side, and the right end of the hydraulic caliper 8 is provided with a secondary mud pipeline 10 in communication with the mud separator 6.
[0034] It should be noted that the hydraulic caliper 8 can stably fix the mud pipeline through its strong clamping force, ensuring the stability and continuity of the mud in the circulation process, which helps to reduce mud leakage and waste, and improve the utilization rate of mud.
[0035] The combination of the pressure disc 7 and the hydraulic caliper 8 enhances the connection strength and stability of the mud pipeline, and reduces the construction risk caused by loose or falling of the pipeline.
[0036] In this embodiment, the output end of the vertical mud pump 9 is provided with a secondary mud pipeline 10 in communication with the mud separator 6, and the vertical mud pump 9 is in communication with the cement pipe 4, and the vertical mud pump 9 is arranged at the right side of the cement pipe 4.
[0037] It should be noted that the vertical mud pump 9 pumps the clean mud treated by the mud separator 6 back into the cement pipe 4, realizing the recycling of mud. This closed loop circulation mode not only improves the utilization rate of mud, but also reduces the consumption of new mud and the discharge of waste mud.
[0038] In this embodiment, a jet grouting small drill rod 5 is rotatably arranged at the center axis of the inner cavity of the cement pipe 4, the jet grouting small drill rod 5 is in transmission with the main drill rod 2, and the outlet of the jet grouting small drill rod 5 is communicated to the outer wall right side of the cement pipe 4.
[0039] It should be noted that the jet grouting small drill rod 5 can jet mud into the stratum around the cement pipe 4 when working, which helps to form an effective supporting layer in the drilling process, prevent stratum collapse and hole wall instability, and ensure construction safety.
[0040] The jetting action of the jet grouting small drill rod 5 can also promote the circulation of the slurry in the drill hole.
[0041] The jet grouting small drill rod 5 is in transmission connection with the main drill rod 2, so that the drilling and the jet grouting are synchronously performed, the integrated design simplifies the construction process, reduces the construction steps and the operation complexity of personnel, and improves the construction efficiency.
[0042] The working principle of the above embodiment is as follows:
[0043] The slurry is pumped out by the vertical slurry pump 9 during the drilling process, is filtered by the slurry separator 6 to remove impurities and particles, and is then pumped back to the cement pipe 4 in the drill hole area by the vertical slurry pump 9 again, so as to form a closed-loop slurry circulation system, which not only improves the utilization rate of the slurry, reduces the consumption and discharge of new slurry, but also reduces the construction cost.
[0044] The beneficial effects of the above embodiment are as follows:
[0045] By integrating the slurry circulation and filtration system, the efficient recycling of the slurry is realized, the amount of water source and bentonite can be reduced, the deposition on the inner wall of the pipeline is reduced by means of the cement pipe 4, the secondary transportation cost of the slurry is reduced by installing the jet grouting small drill rod 5, and the waste of mechanical and manual materials is reduced.
[0046] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A top-pull pipe machine with a circulating filtering structure, comprising a top-pull pipe machine (1) and a cement pipe (4) arranged below the ground level, the top-pull pipe machine (1) being connected to the left side of the cement pipe (4). characterized in that The left side of the cement pipe (4) is provided with a main drill rod (2), the right side of the cement pipe (4) is connected with a mud separator (6) located directly above the ground level, the other end of the mud separator (6) is connected with a vertical mud pump (9) arranged in a built foundation pit, and the inner side of the cement pipe (4) is provided with a small jet grouting drill rod (5).
2. A top tab machine with a circulating filter structure according to claim 1, characterized in that: The top-pull pipe machine (1) is arranged on the left side of the built foundation pit, and the output end of the top-pull pipe machine (1) is rotatably connected with the main drill rod (2), and the main drill rod (2) is connected with the cement pipe (4).
3. The top tab machine with a circulation filtering structure according to claim 1, characterized in that: The outer wall of the cement pipe (4) is rotatably connected with a sub drill bit (3) on the left side, the sub drill bit (3) is located at the bottom of the ground level, and the center of the sub drill bit (3) is connected with the main drill rod (2).
4. The top tab machine with a circulation filtering structure according to claim 1, wherein: The outer wall of the cement pipe (4) is rotatably connected with a sub drill bit (3) on the left side, the sub drill bit (3) is located at the bottom of the ground level, and the center of the sub drill bit (3) is connected with the main drill rod (2).
5. A top tab machine with a circulating filter structure according to claim 4, characterized in that: The outer wall of the cement pipe (4) is rotatably connected with a sub drill bit (3) on the left side, the sub drill bit (3) is located at the bottom of the ground level, and the center of the sub drill bit (3) is connected with the main drill rod (2).
6. The top tab machine with a circulation filtering structure according to claim 1, wherein: The output end of the vertical mud pump (9) is provided with a sub mud pipeline (10) communicated with the mud separator (6), the vertical mud pump (9) is communicated with the cement pipe (4), and the vertical mud pump (9) is arranged on the right side of the cement pipe (4). The inner cavity center axis of the cement pipe (4) is rotatably connected with a small jet grouting drill rod (5), the small jet grouting drill rod (5) is driven by the main drill rod (2), and the outlet of the small jet grouting drill rod (5) is communicated to the right side of the outer wall of the cement pipe (4).