Gluing jig for magnet mounting sleeve of self-adaptive carbon fiber display screen frame

By designing an adhesive jig for the magnet mounting sleeve of the adaptive carbon fiber display frame, the problems of warping and sagging were solved, achieving high-precision positioning and stable installation, which is suitable for mass production.

CN223635062UActive Publication Date: 2025-12-05LIANYUNGANG YINGYOU HEDA MOLD MFG
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Patent Information

Application Number
CN202520111975.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-05
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Carbon fiber display frames are prone to warping and sagging during the molding process, making it impossible to achieve high-precision positioning of the magnet mounting sleeve. Furthermore, existing fixtures cannot effectively prevent deformation due to their own weight, affecting the installation accuracy and safety of the display.

Method used

An adhesive jig for an adaptive carbon fiber display frame magnet mounting sleeve was designed. It uses a magnet mounting sleeve positioning component, positioning pin, flexible support component and height positioning column, combined with materials such as stainless steel or aluminum alloy, to achieve precise flatness control and stability of magnet position. The parts are easy to replace and spring support prevents deformation due to its own weight.

Benefits of technology

It achieves high-precision flatness control of the carbon fiber display frame, good position accuracy of the magnet mounting sleeve, easy replacement of accessories, prevents deformation due to its own weight, is suitable for mass production, and shortens the bonding time.

✦ Generated by Eureka AI based on patent content.

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Abstract

A gluing jig for a magnet installation sleeve of a self-adaptive carbon fiber display screen frame comprises a bottom plate, and a magnet installation sleeve positioning assembly used for being matched with the magnet installation sleeve, a positioning pin used for being matched with the carbon fiber display screen frame, a height positioning column and a flexible supporting assembly are installed on the bottom plate. The magnet installation sleeve positioning assembly comprises a gluing positioning column vertically installed on the bottom plate, and the top of the gluing positioning column is sequentially sleeved with an annular magnet and a magnet installation sleeve positioning ring. The flexible supporting assembly comprises a flexible supporting column vertically installed on the bottom plate, a supporting groove is formed in the top of the flexible supporting column, a spring and a cylindrical pin are installed in the supporting groove, and a machine meter screw is further installed on the portion, at the supporting groove, of the flexible supporting column in a screwed mode. According to the utility model, the material selection, the positioning mode and the jig mounting structure of the jig are optimally designed, so that the jig has the characteristics that the operation is convenient, accessories are easy to replace, the service life of the jig is long, and the consistency of glued products is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of gluing fixtures, in particular to a kind of self-adaptive carbon fiber display screen frame magnet mounting sleeve's gluing fixture. BACKGROUND

[0002] With the further development of current technology and economic situation, the display screen industry has been further developed, and sports events, concerts and even commercial activities in shopping malls have started to use display screens to a greater extent. Like traditional movie industry using old projector for video projection, there are often pictures dark, greatly affected by ambient light, limited clarity and other shortcomings. Using display screen can bring better visual experience to users.

[0003] Traditional display screen uses metal material, and there is no impact when installing at low height, but as the height gradually increases, the metal material display screen frame is particularly heavy, which poses a great safety hazard to the installer. And during outdoor use, the display screen must be exposed to UV light for a long time, and rainwater erosion, which has higher requirements for its oxidation resistance, corrosion resistance and other aspects. Carbon fiber display screen frame is attracting more and more attention from display screen industry practitioners due to its excellent low weight, high specific strength, high specific modulus and corrosion resistance. Although the current carbon fiber material has high cost, longer service life and fewer safety hazards, the display screen manufacturers have started to carbonize the display screen frame of various types of display screens.

[0004] Carbon fiberization is not easy. Carbon fiber products are different from traditional isotropic metal products, and the products are constrained by many conditions during production. If each product of the display screen frame has too much difference, it may affect the customer's use experience during use, which has high requirements for the shape size and flatness of the display screen itself.

[0005] Most carbon fiber display screen frames and display screen lamp bead module boards use magnets and stainless steel parts to attract each other for quick assembly, but the installation and positioning of magnets require precision, which requires a magnet mounting sleeve to control its position.

[0006] Since most of the carbon fiber products need to be made into rough blanks by using the way of mold forming, there is a huge problem of warping and product itself sagging. The rough blank formed by the mold is difficult to show consistency due to the thermal stress caused by the high temperature of forming and the anisotropy of carbon fiber, which makes the flatness of most carbon fiber display frame warping to more than 0.5mm when it is out of the mold, and the special pipe section may even reach more than 1mm. At this time, the frame cannot use the ideal fixed support method to prevent its deformation due to its own weight during the gluing process, and since the warping way of each frame is not uniform, there is a problem that the height of the support point cannot be quantitatively set.

[0007] It is difficult to obtain a high-precision magnet mounting sleeve plane by using the way of integrating the magnet mounting sleeve with the carbon fiber display frame, and since most manufacturers require that the full frame meet the requirements of RoHS 2.0, the magnet mounting sleeve that has been surface treated cannot be processed again. Even if it is processed and then surface treated, there will be a safety hazard that the depth of the magnet sleeve is not the same, and the adsorption capacity of the display screen cannot meet the design requirements, so it is difficult to obtain a high-precision magnet sleeve mounting plane that meets the requirements. The utility model discloses content

[0008] The utility model discloses a technical problem that the utility model wants to solve is in view of the prior art's insufficient, provide a kind of through to jig material selection, positioning mode, jig mounting structure has been optimized design, with the characteristics of convenient operation, spare part is easily replaced, the service life of jig is high, the consistency of product after gluing is high Self-adapting carbon fiber display frame magnet mounting sleeve's gluing jig.

[0009] The utility model discloses a technical problem that the utility model wants to solve is realized by following technical scheme.The utility model discloses a kind of self-adapting carbon fiber display frame magnet mounting sleeve's gluing jig, including bottom plate, install the magnet mounting sleeve positioning assembly for with magnet mounting sleeve cooperation and the positioning pin, height positioning column, flexible support component for with carbon fiber display frame cooperation on bottom plate;The magnet mounting sleeve positioning assembly includes vertical installation in bottom plate's gluing positioning column, annular magnet and magnet mounting sleeve positioning ring are successively installed in the top of gluing positioning column;The flexible support component includes vertical installation in bottom plate's flexible support column, is provided with support recess in the top of flexible support column, is installed in support recess with spring and cylinder pin, still screw is installed with the machine screw for locking fixed cylinder pin on the flexible support column at support recess.

[0010] The utility model discloses a technical problem that the utility model wants to solve can be further realized by following technical scheme, for the above-mentioned self-adapting carbon fiber display frame magnet mounting sleeve's gluing jig, the height difference exists in the positioning pin of bottom plate diagonal.

[0011] The technical problems to be solved by the utility model further can be further realized through following technical schemes, for the above-mentioned self-adaptive carbon fiber display screen frame magnet mounting sleeve's cementing fixture, the top of the positioning pin is further equipped with the silk hole convenient for taking out through the drawing hammer.

[0012] The technical problems to be solved by the utility model further can be further realized through following technical schemes, for the above-mentioned self-adaptive carbon fiber display screen frame magnet mounting sleeve's cementing fixture, the flexible support column and the height positioning column are metal materials and are selected from any one of carbon steel, stainless steel, copper, aluminum alloy and titanium alloy.

[0013] The technical problems to be solved by the utility model further can be further realized through following technical schemes, for the above-mentioned self-adaptive carbon fiber display screen frame magnet mounting sleeve's cementing fixture, the material of the magnet mounting sleeve positioning ring is non-magnetic material.

[0014] The technical problems to be solved by the utility model further can be further realized through following technical schemes, for the above-mentioned self-adaptive carbon fiber display screen frame magnet mounting sleeve's cementing fixture, a plurality of hoisting holes are further arranged on the bottom plate.

[0015] The technical problems to be solved by the utility model further can be further realized through following technical schemes, for the above-mentioned self-adaptive carbon fiber display screen frame magnet mounting sleeve's cementing fixture, the length and the thickness ratio of the bottom plate is less than 35.

[0016] The technical problems to be solved by the utility model further can be further realized through following technical schemes, for the above-mentioned self-adaptive carbon fiber display screen frame magnet mounting sleeve's cementing fixture, the positioning plate is metal material and is selected from any one of carbon steel, stainless steel, copper, aluminum alloy and titanium alloy.

[0017] Compared with the prior art, the utility model provides a cementing fixture of self-adaptive carbon fiber display screen frame magnet mounting sleeve, and the flatness size control is accurate, the flatness can reach the precision range within 0.15mm, the magnet mounting sleeve position degree is good, the accessories are easy to replace, the magnet is self-adapted cementing through the self-weight cooperation spring support, the secondary deformation caused by the self-weight deformation can be effectively prevented, furthermore, the magnet can be detected on the machine tool or three coordinates, the air flow and heating are uniform, the cementing time can be further shortened, the technological process is short, and the cementing fixture is suitable for large-scale production. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 It is a structural schematic view of the utility model;

[0019] Fig. 2The utility model discloses a flexible support assembly's structure schematic drawing.

[0020] Fig. 3 The utility model discloses a magnet mounting sleeve positioning assembly's structure schematic drawing. DETAILED DESCRIPTION

[0021] In order to make the utility model embodiment's purpose, technical scheme and advantage more clear, below, will combine the utility model drawing, to the technical scheme in the utility model embodiment of the utility model embodiment, clear, complete is described, obviously, the embodiment that is described is the part embodiment of the utility model, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments that the ordinary skill in the art obtains under the premise of not making the creative labor, all belong to the range of protection of the utility model.

[0022] Referring to Figs. 1-3 A kind of self-adapting carbon fiber display screen frame magnet mounting sleeve's glue jig, including bottom plate 5, magnet mounting sleeve positioning assembly 2 for being used to cooperate with magnet mounting sleeve and positioning pin 3 for being used to cooperate with carbon fiber display screen frame are installed on bottom plate 5, height positioning column 6, flexible support assembly 1;Magnet mounting sleeve positioning assembly 2 is used to realize the reliable positioning of magnet mounting sleeve, installation wire hole that is cooperated with it is provided on bottom, and specific position is set according to the required installation position of magnet mounting sleeve;Positioning pin 3 is used to realize the positioning of carbon fiber display screen frame, and positioning pin hole that is cooperated with it is provided on bottom plate 5, and specific position is set according to the appearance condition of carbon fiber display screen frame, preferably, still set wire hole in the top of positioning pin 3, facilitate by drawing hammer to take out;Height positioning column 6 is used to support carbon fiber display screen frame, avoid its deviation, and installation wire hole that is cooperated with it is provided at the both ends of bottom plate 5;Flexible support assembly 1 can be deformed, to better adapt to the weight of carbon fiber display screen frame, and it is deformed compensation;

[0023] Specifically:

[0024] Magnet mounting sleeve positioning assembly 2 includes vertical installation in bottom plate 5 glue positioning column 2-3, annular magnet 2-2 and magnet mounting sleeve positioning ring 2-1 are successively sleeved in the top of glue positioning column 2-3;Glue positioning column 2-3 is installed on bottom plate 5, annular magnet 2-2 is sleeved in the top of glue positioning column 2-3, is used to cooperate with magnet mounting sleeve, and is magnetically attracted and fixed, and annular magnet 2-2 is circumferentially zero with glue positioning column 2-3, by the concentricity of its with glue positioning column 2-3, to make the high-precision requirement of carbon fiber display screen frame when gluing magnet mounting sleeve;Magnet mounting sleeve positioning ring 2-1 is sleeved above annular magnet 2-2, is used to fix it, and also can contact support magnet mounting sleeve;

[0025] The flexible support assembly 1 comprises a flexible support column 1-3 vertically installed on the bottom plate 5, a support groove is arranged at the top of the flexible support column 1-3, a spring 1-2 and a cylindrical pin 1-1 are installed in the support groove, and a machine screw 1-4 is screwed on the flexible support column 1-3 at the support groove and used for locking and fixing the cylindrical pin 1-1.

[0026] Preferably, the diagonal positioning pins 3 of the bottom plate 5 have a height difference, so that the operator can install along one side to avoid the risk of squeezing caused by synchronous positioning, and the size accuracy is ensured when the bottom plate 5 is constrained by all the positioning pins 3 when being placed into the bottom; the length to thickness ratio of the bottom plate 5 is less than 35, so that excessive deflection deformation is not generated in the length direction of the bottom plate 5; a plurality of lifting holes 4 are arranged on the bottom plate 5, so that the bottom plate 5 can be transferred by using heavy objects such as lifting rings;

[0027] The flexible support column 1-3 and the height positioning column 6 are made of metal and are selected from any one of carbon steel, stainless steel, copper, aluminum alloy and titanium alloy; the material of the magnet mounting sleeve positioning ring 2-1 is a non-magnetic material such as nylon or aluminum; and the positioning plate is made of metal and is selected from any one of carbon steel, stainless steel, copper, aluminum alloy and titanium alloy.

[0028] In actual use, the height of the glued positioning column 2-3 is uniform, and the planeness of the magnet sleeve mounting surface of the glued carbon fiber display screen frame is ensured by controlling the full contact between the magnet mounting sleeve and the glued positioning column 2-3.

[0029] The flexible support assembly 1 distributes the weight of the carbon fiber display screen frame itself, and the deformation of the carbon fiber display screen frame itself can be compensated by the spring 1-2 when the carbon fiber display screen frame is placed.

[0030] The top surface of the bottom plate 5 can be integrally lifted by 40-60mm upward, so that the air circulation is good when the bottom plate 5 is glued, and the condition can be visualized.

[0031] The implementation steps of the utility model are as follows:

[0032] 1. First, place the magnet mounting sleeve on the magnet mounting sleeve positioning assembly 2, and then apply a certain amount of glue to the magnet mounting sleeve which is adsorbed by the annular magnet 2-2 and is circumferentially positioned by the magnet mounting sleeve positioning ring 2-1.

[0033] 2、Then the carbon fiber display frame frame is close to the higher positioning pin 3, and then slowly placed down to the carbon fiber display frame and the height positioning column 6 contact, at the same time the carbon fiber display frame and the flexible support assembly 1 contact, the spring 1-2 will the cylindrical pin 1-1 support, and then lock the machine screw 1-4, so as to complete the compensation of the carbon fiber display frame self weight sag;

[0034] 3、When the colloid is solidified, the colloid and the carbon fiber display frame are solidified with the magnet mounting sleeve as a whole, the carbon fiber display frame is directly taken out, and the carbon fiber display frame with the required flatness is obtained.

Claims

1. A bonding fixture for an adaptive carbon fiber display screen frame magnet mounting sleeve, characterized in that: The magnet mounting sleeve positioning assembly for cooperating with the magnet mounting sleeve and the positioning pin for cooperating with the carbon fiber display screen frame, the height positioning column and the flexible support assembly are installed on the bottom plate; the magnet mounting sleeve positioning assembly comprises a glued positioning column vertically installed on the bottom plate, and an annular magnet and a magnet mounting sleeve positioning ring are sequentially sleeved on the top of the glued positioning column; the flexible support assembly comprises a flexible support column vertically installed on the bottom plate, a support groove is arranged on the top of the flexible support column, a spring and a cylindrical pin are installed in the support groove, and a machine screw is screwed on the flexible support column at the support groove to lock and fix the cylindrical pin.

2. The adhesive jig for the adaptive carbon fiber display frame magnet mounting sleeve according to claim 1, wherein: The positioning pins at opposite corners of the bottom plate have a height difference.

3. The adhesive jig for mounting the magnets of the frame of the adaptive carbon fiber display screen according to claim 1, characterized in that: A wire hole is further arranged on the top of the positioning pin to facilitate the removal of the wire by a pulling hammer.

4. The adhesive jig for mounting a magnet to a frame of a carbon fiber display screen according to claim 1, wherein: The flexible support column and the height positioning column are made of metal and are selected from any one of carbon steel, stainless steel, copper, aluminum alloy and titanium alloy.

5. The adhesive jig for mounting the magnets of the frame of the adaptive carbon fiber display screen according to claim 1, characterized in that: The magnet mounting sleeve positioning ring is made of a non-magnetic material.

6. The adhesive jig for mounting a magnet to a frame of a carbon fiber display screen according to claim 1, wherein: A plurality of hoisting holes are further arranged on the bottom plate.

7. The adhesive jig for mounting a magnet to a frame of a carbon fiber display screen according to claim 1, wherein: The ratio of the length of the bottom plate to the thickness thereof is less than 35.

8. The adhesive jig for mounting a magnet to a frame of a carbon fiber display screen according to claim 1, wherein: The bottom plate is made of metal and is selected from any one of carbon steel, stainless steel, copper, aluminum alloy and titanium alloy.