Copper plate melting, deoxidizing, crystallizing and rod forming equipment with automatic liquid level stabilizing system

The design of the automatic liquid level stabilization system solves the problems of low safety and low efficiency of the traditional manual feeding method, and realizes the stability and high efficiency of the copper plate melting, deoxidation and crystallization process.

CN223636642UActive Publication Date: 2025-12-05JIAXING JIECHENG MACHINERY
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Patent Information

Application Number
CN202423045297.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-05
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The traditional feeding method of copper plate melting, deoxidation and crystallization rod forming equipment relies on manual labor, which is unsafe, inefficient and affects the crystallization quality.

Method used

Design a copper plate melting, deoxidation, crystallization, and rod forming equipment with an automatic liquid level stabilization system. The machine head is raised and lowered by a liquid level sensor and an electric lifting motor, and automatic feeding is achieved by combining a feeder and a hydraulic clamping mechanism.

Benefits of technology

This achieves a stable copper liquid level, ensuring consistency and quality in the crystallization process, improving work efficiency, and reducing manual intervention and downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses copper plate melting, deoxidizing, crystallizing and rod-forming equipment with an automatic liquid level stabilizing system, and relates to the copper plate melting, deoxidizing, crystallizing and rod-forming equipment. Comprising a machine head, a furnace, a feeding opening and a feeding machine, the machine head is arranged at one end of the furnace and connected with an electric lifting motor, the feeding opening is formed in the upper portion of the furnace, and a liquid level sensor is arranged in the feeding opening and connected with the electric lifting motor to control the machine head to ascend and descend along with ascending and descending of the liquid level in the feeding opening. The charging machine is arranged on one side of the charging opening and comprises a base, a lifting rotating frame, a cross rod and a hydraulic clamping mechanism, the lifting rotating frame is arranged on the base and connected with one end of the cross rod, and the other end of the cross rod is connected with the hydraulic clamping mechanism. The automatic feeding device is reasonable in structural design, can automatically feed according to the lifting of the machine head, ensures the stability of a copper liquid level, further ensures the consistency and quality of a crystallization process, and improves the working efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a copper plate melting deoxidization crystallization rod equipment, specifically relates to a copper plate melting deoxidization crystallization rod equipment with automatic liquid level stabilizing system. BACKGROUND

[0002] At present, the copper plate melting deoxidization crystallization rod equipment needs to add material to keep the copper liquid level stable to ensure the consistency and quality of the crystallization process in the working process of the copper liquid level drop, and the traditional material adding mode mostly relies on manual operation, and the traditional mode is not high in safety, time-consuming and laborious, and low in work efficiency, and can easily affect the quality of the copper plate melting deoxidization crystallization.

[0003] Therefore, the utility model designs a copper plate melting deoxidization crystallization rod equipment with automatic liquid level stabilizing system. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies existing in the prior art, the utility model aims at providing a copper plate melting deoxidization crystallization rod equipment with automatic liquid level stabilizing system, which has reasonable structure design, can automatically add material according to the lifting of the machine head, ensures the stability of the copper liquid level, and further ensures the consistency and quality of the crystallization process, and improves work efficiency.

[0005] In order to realize the above-mentioned purpose, the utility model is realized through the following technical scheme: a copper plate melting deoxidization crystallization rod equipment with automatic liquid level stabilizing system, which comprises a machine head, a furnace, a feeding opening and a feeding machine, one end of the furnace is provided with the machine head, the machine head is connected with a motor-driven lifting motor, the upper portion of the furnace is provided with the feeding opening, a liquid level sensor is arranged in the feeding opening, and the liquid level sensor is connected with the motor-driven lifting motor to control the machine head to lift along with the liquid level in the feeding opening.

[0006] As a preferred, the feeding opening is provided with the feeding machine on one side, the feeding machine comprises a base, a lifting rotating frame, a horizontal rod and a hydraulic clamping mechanism, the lifting rotating frame is arranged on the base, the lifting rotating frame is connected with one end of the horizontal rod, and the other end of the horizontal rod is connected with the hydraulic clamping mechanism.

[0007] As a preferred, the lifting rotating frame is provided with a turntable at the bottom, a chain lifting structure is arranged above the turntable, and the horizontal rod is driven to lift through the chain lifting structure.

[0008] As a preferred, the hydraulic clamping mechanism is matched with copper plate clamping, the copper plate is placed on a copper plate placing rack, and a clamping position on one side of the placing rack is provided with a copper plate adsorption mechanism.

[0009] As a preferred, the copper plate adsorption mechanism adopts two suction cups, the suction cups are connected with a negative pressure pump through a negative pressure pipe, and the copper plate is adsorbed through negative pressure.

[0010] The utility model discloses a beneficial effect: the utility model discloses the structure design is reasonable, can automatically add material through the lifting of machine head, guarantees the stability of copper liquid level, and then guarantees the consistency and quality of crystallization process, improves work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0011] The utility model discloses in combination with the drawings and specific embodiment to explain in detail the utility model in the following;

[0012] Fig. 1 It is the structure schematic diagram of the utility model;

[0013] Fig. 2 It is the enlarged schematic diagram of the feeding machine of the utility model. DETAILED DESCRIPTION

[0014] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the utility model is further described in combination with specific embodiments.

[0015] Reference Figs. 1-2 , the specific embodiment adopts the following technical scheme: a copper plate melting deoxidization crystallization rod forming equipment with automatic liquid level stabilizing system, including machine head 1, furnace 2, feeding opening 3 and feeding machine 4, one end of furnace 2 is provided with machine head 1, machine head 1 is connected with electric lifting motor 5, the top of furnace 2 is provided with feeding opening 3, liquid level sensor is arranged in feeding opening 3, liquid level sensor is connected with electric lifting motor 5 to control the lifting of machine head with the liquid level in feeding opening.

[0016] It is worth noting that the feeding opening 3 side is provided with the feeding machine 4, and the feeding machine 4 includes base 41, lifting rotary frame 42, cross rod 43 and hydraulic clamping mechanism 44, the lifting rotary frame 42 is arranged on the base 41, the lifting rotary frame 42 is connected with one end of the cross rod 43, and the other end of the cross rod 43 is connected with the hydraulic clamping mechanism 44.

[0017] It is worth noting that the bottom of the lifting rotary frame 42 is provided with a turntable, and a chain lifting structure is arranged above the turntable, and the cross rod 43 is lifted by the chain lifting structure.

[0018] It is worth noting that the hydraulic clamping mechanism 44 is clamped with the copper plate 8, the copper plate 8 is placed on the copper plate placing rack 6, and the clamping position on one side of the placing rack 6 is provided with the copper plate adsorption mechanism 7.

[0019] In addition, the copper plate adsorption mechanism 7 adopts two suction cups, and the suction cups are connected with a negative pressure pump through a negative pressure pipe, and the copper plate is sucked through negative pressure.

[0020] The working principle of the embodiment is as follows: the copper plate melting and deoxidizing crystallization rod equipment first adds material according to the position of the machine head, when the position of the machine head descends with the liquid level, the feeding machine starts, the rotating disc drives the horizontal rod to rotate above the copper plate, then the horizontal rod is lowered by the lifting rotating frame 42, the hydraulic clamping mechanism 44 is opened, at this time the copper plate suction mechanism suctions the copper plate close to the outer side from the arranged copper plate to one side, the hydraulic clamping mechanism 44 on the horizontal rod clamps the just suctioned copper plate, after the hydraulic clamping mechanism 44 clamps the copper plate, the copper plate suction mechanism releases the copper plate, after the hydraulic clamping mechanism rises to the specified height, rotates to the feeding port position, and then places the copper plate into the furnace in the feeding port for melting, deoxidizing and crystallization.

[0021] The equipment of the embodiment monitors the liquid level change in the feeding port in real time through the liquid level sensor, and automatically adjusts the height of the machine head through the electric lifting motor, so as to ensure the stable melting and crystallization process. This automatic design reduces manual intervention, improves production efficiency and accuracy. The combination of the lifting rotating frame of the feeding machine and the hydraulic clamping mechanism can flexibly move the copper plate from the placing rack to the feeding port. The use of the rotating disc and chain lifting structure enables the horizontal rod to be accurately positioned and lifted, further improving the efficiency and accuracy of feeding. The copper plate suction mechanism adopts a negative pressure suction disc, which can quickly and safely move the copper plate to one side, facilitating the clamping of the hydraulic clamping mechanism. This design not only improves the feeding speed, but also avoids damage to the copper plate during movement. Through the automatic feeding and liquid level stabilizing system, the equipment can maintain a stable liquid level during continuous production, reducing downtime caused by liquid level fluctuations, thereby improving overall production efficiency. By adjusting the lifting rotating frame and the hydraulic clamping mechanism, copper plates of various specifications can be accommodated, enhancing the versatility and flexibility of the equipment. Stable liquid level and accurate feeding control help to ensure the uniformity and consistency of the copper plate during melting, deoxidizing and crystallization, thereby improving the quality of the final product.

[0022] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A copper sheet melting and deoxidizing crystallization rod forming apparatus having an automatic liquid level stabilizing system, characterized by, Including machine head (1), stove (2), feeding opening (3) and feeding machine (4), one end of stove (2) is provided with machine head (1), machine head (1) is connected with electric lifting motor (5), the top of stove (2) is provided with feeding opening (3), liquid level sensor is arranged in feeding opening (3), liquid level sensor is connected with electric lifting motor (5) to control machine head to lift with the liquid level in feeding opening.

2. A copper rod production plant with automatic liquid level stabilizing system according to claim 1, characterized in that, The feeding opening (3) is provided with a feeding machine (4) on one side, the feeding machine (4) includes a base (41), a lifting rotating frame (42), a crossbar (43) and a hydraulic clamping mechanism (44), the lifting rotating frame (42) is arranged on the base (41), the lifting rotating frame (42) is connected with one end of the crossbar (43), and the other end of the crossbar (43) is connected with the hydraulic clamping mechanism (44).

3. A copper rod production plant with automatic liquid level stabilizing system according to claim 2, characterized in that, The bottom of the lifting rotating frame (42) is provided with a turntable, and a chain lifting structure is arranged above the turntable, the crossbar (43) is driven to lift through the chain lifting structure.

4. A copper rod production plant with automatic liquid level stabilizing system according to claim 2, characterized in that, The hydraulic clamping mechanism (44) is clamped with the copper plate (8), the copper plate (8) is placed on the copper plate placing rack (6), and the clamping position on one side of the placing rack (6) is provided with a copper plate adsorption mechanism (7).

5. A copper rod production plant with automatic liquid level stabilizing system according to claim 4, characterized in that, The copper plate adsorption mechanism (7) adopts two suction cups, the suction cups are connected with a negative pressure pump through a negative pressure pipe, and the copper plate is sucked through negative pressure.