Rapid detection tool for hydraulic cylinder cover
By designing a rapid inspection tool for hydraulic cylinder heads, a rapid clamping and positioning of hydraulic cylinder heads is achieved using components such as an inspection table, positioning blocks, and chucks. This solves the problem of cumbersome inspection processes in existing technologies and improves the efficiency and accuracy of hole position inspection.
Patent Information
- Application Number
- CN202423286107.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, the detection of bore positions in hydraulic cylinder heads requires the use of multiple measuring tools, which leads to a cumbersome operation process and affects detection efficiency and accuracy.
A rapid inspection tool for hydraulic cylinder heads was designed, including an inspection table, a positioning block, a chuck, an inspection rod, a guide, a gripper sliding block, a guide component, and a clamp. The combination of these components enables rapid clamping, positioning, and inspection of hydraulic cylinder heads.
It simplifies the inspection process, improves the efficiency and accuracy of hydraulic cylinder head hole inspection, reduces worker fatigue, and enhances the convenience and stability of inspection.
Smart Images

Figure CN223636752U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydraulic cylinder head testing technology, and in particular to a rapid testing tool for hydraulic cylinder heads. Background Technology
[0002] The hydraulic cylinder head is one of the key components of a marine engine. It is typically used to control the flow of hydraulic oil in systems such as fuel injection and valve operation. To ensure the reliability and performance of the hydraulic cylinder head, the holes drilled on the hydraulic cylinder head are usually inspected during the manufacturing process to ensure the positional accuracy of the holes.
[0003] Currently, in the process of inspecting the hole positions of hydraulic cylinder heads, workers usually need to use measuring tools such as vernier calipers, micrometers, gauges, depth gauges, and angle gauges to check whether the hole positions of the hydraulic cylinder head are accurate.
[0004] However, in actual testing, each hydraulic cylinder head requires workers to use multiple different types of measuring rulers for measurement, which makes the testing process cumbersome. Long-term testing can easily cause worker fatigue, thus affecting the testing efficiency and accuracy of the hydraulic cylinder head holes. Therefore, to solve the above problems, a quick inspection tool for hydraulic cylinder heads is provided. Utility Model Content
[0005] The purpose of this invention is to solve the problem in the prior art that it is inconvenient for workers to inspect the hole positions of hydraulic cylinder heads, which affects the inspection efficiency and accuracy of hydraulic cylinder head holes. Therefore, a rapid inspection tool for hydraulic cylinder heads is proposed.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A quick inspection tool for hydraulic cylinder heads includes an inspection platform with legs connected to the four corners of the bottom of the inspection platform via fasteners. It also includes a positioning block fixedly connected to the top of the inspection platform, wherein a detection rod is mounted on both the inspection platform and the positioning block, and both the inspection platform and the positioning block are provided with guides for longitudinally sliding the detection rods; and a chuck disposed on the inspection platform, wherein a bracket is fixedly connected to the top of the inspection platform, and the chuck is connected to the bracket via a clamp, the clamp being used to drive the chuck to perform a flipping motion.
[0008] To guide the detection rod, preferably, the guide includes a guide tube, and both the detection stage and the positioning block have through holes. The guide tube is fixedly installed in the through holes, wherein the detection rod is slidably connected to the guide tube, and a guide ring is fixedly connected to the detection rod. The guide ring is slidably connected inside the guide tube.
[0009] In order to clamp and fix the hydraulic cylinder cover workpiece on the detection table, preferably, the clamp comprises a base fixedly connected to the top of the support, a handle and a clamping arm are rotatably connected to the base, a connecting block is rotatably connected to the handle, one end of the connecting block is rotatably connected to the clamping arm, and the chuck is connected to the clamping arm through an adjusting piece.
[0010] In order to facilitate the adjustment of the length of the chuck, further, the adjusting piece comprises a cross plate, a nut and a threaded column, the cross plate is detachably connected to the clamping arm, the nut is fixedly connected to the cross plate, the threaded column penetrates the surface of the cross plate and is threadedly connected with the nut, and the chuck is fixedly connected to one end of the threaded column.
[0011] In order to protect the surface of the hydraulic cylinder cover workpiece, preferably, the material of the chuck is an elastic material, and the elastic material is rubber.
[0012] In order to facilitate the disassembly and assembly of the supporting leg, preferably, the fixing piece comprises a bolt, stepped holes are formed in the four corners of the detection table, the bolt is inserted into the stepped hole, and the supporting leg is threadedly connected to the bolt.
[0013] In order to facilitate the carrying of the detection tool, preferably, handles are fixedly installed on the two sides of the detection table, and the two handles are symmetrically arranged.
[0014] In order to facilitate the staff to check the use instruction of the detection tool, preferably, a sign is fixedly installed on the detection table, and the sign is arranged on one side of the top of the detection table.
[0015] Compared with the prior art, the utility model provides a kind of hydraulic cylinder cover rapid detection tool, with the following beneficial effects:
[0016] 1、The hydraulic cylinder cover rapid detection tool, by the cooperation of positioning block, chuck and detection rod, the hydraulic cylinder cover can be quickly clamped and positioned, so that the worker can quickly detect the hole position of the hydraulic cylinder cover, compared with the detection mode of traditional measuring ruler, the detection tool is simple to operate and convenient to use, more time-saving and labor-saving, so as to improve the detection efficiency and detection accuracy of the hole position of the hydraulic cylinder cover.
[0017] The parts not involved in the device are the same as or can be realized by the prior art, and the utility model solves the problem that the worker cannot detect the hole position of the hydraulic cylinder cover in the prior art, which affects the detection efficiency and detection accuracy of the hole position of the hydraulic cylinder cover. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a perspective structural schematic view of a hydraulic cylinder cover rapid detection tool according to the utility model;
[0019] Figure 2 A partial axonometric structure schematic of a hydraulic cylinder cover rapid testing fixture is proposed for the utility model Figure One
[0020] Figure 3 A partial axonometric structure schematic of a hydraulic cylinder cover rapid testing fixture is proposed for the utility model Figure Two
[0021] Figure 4 A positioning block structure schematic of a hydraulic cylinder cover rapid testing fixture is proposed for the utility model
[0022] Figure 5 A detection table structure schematic of a hydraulic cylinder cover rapid testing fixture is proposed for the utility model
[0023] Figure 6 A detection rod structure schematic of a hydraulic cylinder cover rapid testing fixture is proposed for the utility model
[0024] In the figure: 1, detection table; 2, support leg; 21, stepped hole; 22, bolt; 3, positioning block; 4, detection rod; 41, guide pipe; 42, through hole; 43, guide ring; 5, chuck; 51, horizontal plate; 52, nut; 53, threaded column; 6, support; 7, base; 71, handle; 72, clamping arm; 73, connecting block; 8, handle; 9, sign. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0026] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0027] EMBODIMENT
[0028] REFERENCE Figures 1-6 The utility model discloses a kind of hydraulic cylinder cover quick gauges, including detection table 1, the four corners of the bottom of detection table 1 are connected with support leg 2 by fixed part, fixed part includes bolt 22, the four corners of detection table 1 are all set with ladder hole 21, bolt 22 is inserted in ladder hole 21, support leg 2 is screw-connected on bolt 22, can be conveniently disassembled and assembled to support leg 2, further include: positioning block 3, fixedly connected in the top of detection table 1, wherein, detection table 1 and positioning block 3 are all installed with detection rod 4, and detection table 1 and positioning block 3 are all equipped with the guide for making detection rod 4 longitudinal sliding;Chuck 5 is set on detection table 1, the material of chuck 5 is elastic material, and the elastic material is rubber, for protecting the surface of hydraulic cylinder cover workpiece, wherein, the top of detection table 1 is fixedly connected with bracket 6, chuck 5 is connected on bracket 6 by clamp, and the clamp is used to drive chuck 5 to do overturn motion, and the clamp is vertical type quick clamp, and the both sides of detection table 1 are all fixedly installed with handle 8, and two handles 8 are symmetrically arranged, for carrying change of the placement position of gauge, and detection table 1 is fixedly installed with label 9, and label 9 is arranged on one side of the top of detection table 1, can be conveniently viewed by staff relevant use instruction of gauge.
[0029] Specifically, in use, through the setting of positioning block 3, detection rod 4, clamp and chuck 5, hydraulic cylinder cover can be conveniently and quickly clamped and positioned, so that workers can quickly detect the hole position of hydraulic cylinder cover, compared with the traditional detection method using measuring scale, the present gauge is simple to operate, convenient to use, more time-saving and labor-saving, thereby helping to improve the detection efficiency and accuracy of the hole position of hydraulic cylinder cover.
[0030] The guide in the hydraulic cylinder cover quick gauge includes guide pipe 41, and through holes 42 are formed in detection table 1 and positioning block 3, and the guide pipe 41 is fixedly installed in the through holes 42, wherein, the detection rod 4 is slidingly connected to the guide pipe 41, the guide ring 43 is fixedly connected to the detection rod 4, and the guide ring 43 is slidingly connected to the inside of the guide pipe 41.
[0031] Specifically, through the setting of guide pipe 41, through hole 42 and guide ring 43, the detection rod 4 can be guided to stably longitudinally slide, so that workers can detect the hole position of hydraulic cylinder cover workpiece using the detection rod 4.
[0032] The clamp includes base 7 fixedly connected to the top of bracket 6, handle 71 and clamping arm 72 are rotatably connected to the base 7, wherein, the connecting block 73 is rotatably connected to the handle 71, one end of the connecting block 73 is rotatably connected to the clamping arm 72, and the chuck 5 is connected to the clamping arm 72 through the adjusting part.
[0033] Specifically, in use, the handle 71, the clamping arm 72 and the connecting block 73 are used in cooperation to drive the clamp head 5 to perform a turnover movement and press vertically on the top surface of the hydraulic cylinder cover, so that the hydraulic cylinder cover can be clamped and fixed on the detection table 1, thereby improving the stability during detection of the hydraulic cylinder cover and avoiding affecting the detection precision.
[0034] The adjusting member includes a cross plate 51, a nut 52 and a threaded column 53, the cross plate 51 is detachably connected to the clamping arm 72, the nut 52 is fixedly connected to the cross plate 51, and the threaded column 53 penetrates through the surface of the cross plate 51 and is threadedly connected to the nut 52, and the clamp head 5 is fixedly connected to one end of the threaded column 53.
[0035] Specifically, the cross plate 51, the nut 52 and the threaded column 53 are used in cooperation to facilitate adjustment of the length of use of the clamp head 5, thereby improving the applicability of the gauge.
[0036] Working principle: during use of the hydraulic cylinder cover rapid gauge, first, the hydraulic cylinder cover workpiece is placed on the top of the detection table 1, so that the bottom opening of the hydraulic cylinder cover is clamped on the positioning block 3, and the hydraulic cylinder cover is positioned by the positioning block 3;
[0037] Then, the handle 71 is pushed upward to drive the connecting block 73 and the clamping arm 72 to move, and at the same time, the clamp head 5 is turned over and pressed on the top surface of the hydraulic cylinder cover, so that the hydraulic cylinder cover can be quickly clamped and fixed, which is beneficial to improve the stability during detection of the hydraulic cylinder cover;
[0038] Finally, the detection rod 4 is pushed to slide upward, and whether the detection rod 4 can be accurately inserted into the hole position of the hydraulic cylinder cover is checked, if yes, it indicates that the hole position of the hydraulic cylinder cover is qualified, otherwise, it indicates that the hole position of the hydraulic cylinder cover is unqualified.
[0039] The hydraulic cylinder cover rapid gauge, through cooperation of the positioning block 3, the clamp head 5 and the detection rod 4, can facilitate workers to quickly detect the hole position of the hydraulic cylinder cover, compared with the traditional detection method using a measuring ruler, the gauge is simple to operate and convenient to use, and more time and labor are saved, thereby helping to improve the detection efficiency and precision of the hole position of the hydraulic cylinder cover.
[0040] The above merely describes a preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art, according to the technical scheme and the utility model concept of the utility model, makes equivalent replacement or change within the technical range disclosed by the utility model, should be covered within the protection scope of the utility model.
Claims
1. A hydraulic cylinder head quick detection device, comprising a detection table (1), characterized in that, The four corners of the bottom of the detection table (1) are connected with the supporting legs (2) through the fixing pieces, and further comprising: The positioning block (3) is fixedly connected to the top of the detection table (1), Wherein, the detection table (1) and the positioning block (3) are both installed with the detection rod (4), and the detection table (1) and the positioning block (3) are both provided with the guide for the longitudinal sliding of the detection rod (4); The chuck (5) is arranged on the detection table (1), Wherein, the top of the detection table (1) is fixedly connected with the bracket (6), the chuck (5) is connected with the bracket (6) through the clamp, and the clamp is used to drive the chuck (5) to make a turnover motion.
2. The hydraulic cylinder cover quick detection tool according to claim 1, characterized in that, The guide includes a guide pipe (41), and the detection table (1) and the positioning block (3) are both provided with a through hole (42) penetratingly arranged thereon, and the guide pipe (41) is fixedly installed in the through hole (42), Wherein, the detection rod (4) is slidingly connected with the guide pipe (41), and the detection rod (4) is fixedly connected with a guide ring (43) which is slidingly connected with the inside of the guide pipe (41).
3. The hydraulic cylinder cover quick detection tool according to claim 1, characterized in that, The clamp includes a base (7) fixedly connected to the top of the bracket (6), and a handle (71) and a clamping arm (72) are rotatably connected to the base (7), Wherein, the handle (71) is rotatably connected with a connecting block (73), one end of the connecting block (73) is rotatably connected with the clamping arm (72), and the chuck (5) is connected with the clamping arm (72) through an adjusting piece.
4. The hydraulic cylinder cover quick detection tool according to claim 3, characterized in that, The adjusting piece includes a horizontal plate (51), a nut (52) and a threaded column (53), the horizontal plate (51) is detachably connected with the clamping arm (72), and the nut (52) is fixedly connected with the horizontal plate (51), Wherein, the threaded column (53) penetrates through the surface of the horizontal plate (51) and is threadedly connected with the nut (52), and the chuck (5) is fixedly connected with one end of the threaded column (53).
5. The hydraulic cylinder cover quick-check tool of claim 1, wherein, The material of the chuck (5) is an elastic material, and the elastic material is rubber.
6. The hydraulic cylinder cover quick-check tool of claim 1, wherein, The fixing piece includes a bolt (22), the four corners of the detection table (1) are provided with a stepped hole (21), the bolt (22) is inserted into the stepped hole (21), and the supporting leg (2) is threadedly connected with the bolt (22).
7. The hydraulic cylinder cover quick-check tool of claim 1, wherein, The detection table (1) is fixedly installed with a handle (8) on both sides, and the two handles (8) are symmetrically arranged.
8. The hydraulic cylinder cover quick-check tool of claim 1, wherein, The detection table (1) is fixedly installed with a label (9), and the label (9) is arranged on one side of the top of the detection table (1).