Cracking detection device of brake drum and vehicle
By installing a crack detection device with electromagnetic sensors and information processors on the brake drum, electrical signals can be collected and analyzed in real time, solving the problem that existing technologies cannot detect brake drum cracks in a timely manner, thus improving vehicle safety and reliability.
Patent Information
- Application Number
- CN202422959345.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Current technology cannot detect brake drum cracks in a timely and effective manner, leading to safety hazards during vehicle operation.
A crack detection device consisting of an electromagnetic sensor and an information processor is used. The probe of the electromagnetic sensor is fixed at a preset position on the brake drum. By collecting electrical signals and analyzing them with the information processor, it can determine whether there is a crack problem in the brake drum.
It can detect brake drum cracks in a timely manner, avoid potential safety hazards during vehicle operation, and improve the safety, stability and reliability of the vehicle.
Smart Images

Figure CN223637435U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automobiles, in particular to a cracking detection device of a brake drum and a vehicle. BACKGROUND
[0002] The brake drum is a part of the automobile chassis system participating in friction braking, and its reliability plays an important role in vehicle driving safety. During vehicle operation, the brake drum is frequently subjected to complex impact loads. Meanwhile, under conditions such as long downhill driving, the temperature of the brake drum rises rapidly due to frictional heat, so that the brake drum is prone to cracking after a period of time, affecting the driving safety of the vehicle and posing a great safety hazard.
[0003] At present, for the cracking problem of the brake drum, it is generally speculated that the brake drum may crack by the abnormal noise generated after the brake drum cracks or the sudden brake softening. However, this method cannot effectively and timely detect the cracking problem of the brake drum, so that the vehicle has a safety hazard during driving. CONTENT OF THE UTILITY MODEL
[0004] The purpose of the present application is to provide a cracking detection device of a brake drum and a vehicle, which can timely and effectively detect the cracking problem of the brake drum, improve the safety of the vehicle during driving, and solve the lag in detecting the cracking problem of the brake drum in the prior art and reduce safety hazards.
[0005] To achieve the above-mentioned purpose, the technical solutions adopted by the embodiments of the present application are as follows:
[0006] In a first aspect, the embodiments of the present application provide a cracking detection device of a brake drum, which comprises: an electromagnetic sensor, an information processor arranged in a vehicle cab.
[0007] Among them, the probe of the electromagnetic sensor is fixedly arranged at a preset position of the brake drum, and the wiring end of the electromagnetic sensor is wiredly connected to the signal input port of the information processor.
[0008] Optionally, the cracking detection device further comprises a dust cover arranged on one side of the brake drum, and the probe of the electromagnetic sensor is arranged at a preset position inside the brake drum through a preset through hole on the dust cover.
[0009] Optionally, the cracking detection device further comprises a rubber plug, and the probe of the electromagnetic sensor extends through the preset through hole on the dust cover through the rubber plug and is fixed with the dust cover.
[0010] Optionally, the probe of the electromagnetic sensor is fixed with the dust cover through interference fit with the preset through hole on the dust cover through the rubber plug.
[0011] Optionally, the probe of the electromagnetic sensor extends through a preset through hole on the dust cover and is fixedly arranged at a preset position of the brake drum close to the dust cover.
[0012] Optionally, the probe of the electromagnetic sensor is fixed at a preset position inside the brake drum.
[0013] Optionally, the cracking detection device further comprises a vehicle-mounted terminal arranged in the vehicle cab, and the first signal output port of the information processor is wiredly connected to the vehicle-mounted terminal.
[0014] Optionally, the cracking detection device further comprises an alarm device arranged in the vehicle cab, and the second signal output interface of the information processor is wiredly connected to the alarm device.
[0015] Optionally, the alarm device is an audible and light alarm.
[0016] In a second aspect, the embodiments of the present application provide a vehicle, which at least comprises a vehicle body and the cracking detection device of the brake drum according to any one of the first aspect.
[0017] The cracking detection device of the brake drum and the vehicle provided by the present application have the following beneficial effects:
[0018] The cracking detection device of the brake drum and the vehicle provided by the present application have the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed in the specific embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0020] Figure 1 The structure of the vehicle provided by the embodiments of the present application is shown in the figure;
[0021] Figure 2 A structure diagram of a cracking detection device of a brake drum provided by an embodiment of the present application Figure 1 ;
[0022] Figure 3 A structure diagram of a cracking detection device of a brake drum provided by an embodiment of the present application Figure 2 ;
[0023] Figure 4 A structure diagram of a cracking detection device of a brake drum provided by an embodiment of the present application Figure 3 ;
[0024] Figure 4 A structure diagram of a cracking detection device of a brake drum provided by an embodiment of the present application Figure 5 ;
[0025] Figure 6 A structure diagram of a cracking detection device of a brake drum provided by an embodiment of the present application Figure 5 ;
[0026] Figure 6 A structure diagram of a cracking detection device of a brake drum provided by an embodiment of the present application Figure 7 ;
[0027] Figure 6 A structure diagram of a cracking detection device of a brake drum provided by an embodiment of the present application Figure 7 ;
[0028] Figure 8 A structure diagram of a cracking detection device of a brake drum provided by an embodiment of the present application Figure 7 . DETAILED DESCRIPTION
[0029] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0030] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0031] It should be noted that like reference numerals and characters refer to like elements throughout the following description with like reference numerals and characters referring to like elements throughout the following description and the appended drawings are not necessarily drawn to scale.
[0032] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the utility model product is used, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0033] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0034] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "provided", "mounted", "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0035] Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The following examples and features in the examples can be combined with each other without conflict.
[0036] Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The following examples and features in the examples can be combined with each other without conflict.
[0037] In order to better understand the schemes provided by the embodiments of the present application, the brake drum cracking detection device and the vehicle provided by the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0038] Figure 9 A structural schematic diagram of a vehicle provided by the embodiments of the present application is shown in FIG. 1. As shown in FIG. 1, the vehicle 200 can at least include a vehicle body 210 and a brake drum cracking detection device 100. Figure 8 As shown in FIG. 1, the vehicle 200 can at least include a vehicle body 210 and a brake drum cracking detection device 100.
[0039] The cracking detection device 100 of the brake drum is arranged on the vehicle body 210, so that the driver or other personnel can find the cracking problem of the brake drum on the vehicle in time, and the safety and reliability of the vehicle are improved.
[0040] The vehicle provided by the application is at least composed of a vehicle body and a cracking detection device of a brake drum arranged on the vehicle body. Therefore, the driver or other personnel can find the cracking problem of the brake drum on the vehicle in time, and the safety and reliability of the vehicle are improved.
[0041] The cracking detection device of the brake drum provided by the embodiment of the application will be described in detail below with reference to the accompanying drawings. Figure 1 The structure of the cracking detection device of the brake drum provided by the embodiment of the application Figure 1 As shown in the figure, Figure 2 The cracking detection device 100 can include an electromagnetic sensor 110 and an information processor 120 arranged in the cab of the vehicle.
[0042] The probe of the electromagnetic sensor 110 is fixedly arranged at a preset position of the brake drum, and is used to collect the electric signal on the brake drum. The preset position can be selected according to the actual situation, for example, the preset position can be selected as 2mm≤preset position≤5mm.
[0043] Further, for the purpose of clearly illustrating the positional relationship between the electromagnetic sensor 110 and the brake drum, reference can be made to the following figure, Figure 1 The structure of the cracking detection device of the brake drum provided by the embodiment of the application Figure 2 As shown in the figure, Figure 3 The probe of the electromagnetic sensor 110 is fixedly arranged at a preset position of the brake drum (for example, 2mm≤preset position≤5mm), and is used to collect the electric signal on the brake drum during the driving of the vehicle.
[0044] The wiring end of the electromagnetic sensor 110 is connected to the signal input port of the information processor 120 in a wired manner, and is used to transmit the electric signal collected by the electromagnetic sensor 110 to the information processor 120, so as to be analyzed and processed. The wired connection mode between the electromagnetic sensor 110 and the information processor 120 can be selected according to the actual situation. For example, the wired connection mode can be selected as a low-voltage signal line.
[0045] The information processor 120 can be arranged at a position where it can be fixedly placed on the instrument desk or the driver's cabin of the cab of the vehicle.
[0046] In one possible implementation, since the probe of the electromagnetic sensor 110 is fixedly installed at a preset position on the brake drum, the electromagnetic sensor 110 can be used to continuously collect electrical signals on the brake drum during vehicle operation and transmit the electrical signals to the information processor 120. The information processor 120 can be used to analyze the electrical signals. If the electrical signals are continuous during vehicle operation, it indicates that the brake drum is smooth and not cracked; if the electrical signals are a clearly fluctuating signal during vehicle operation, it indicates that the brake drum has a cracking problem (such as cracks or fissures on the surface of the brake drum).
[0047] This application provides a brake drum crack detection device, which comprises an electromagnetic sensor and an information processor installed in the vehicle's cab. The probe of the electromagnetic sensor is fixedly positioned at a predetermined location on the brake drum, and the sensor's terminals are wired to the signal input port of the information processor. Therefore, by analyzing the electrical signals collected by the electromagnetic sensor and processing them through the information processor, it can be determined whether the brake drum on the vehicle has a crack problem. Compared to existing technologies, this allows for early and effective detection of brake drum cracks, preventing potential safety hazards during vehicle operation and improving vehicle safety, stability, and reliability.
[0048] The following description, in conjunction with the accompanying drawings, illustrates the brake drum crack detection device provided in the embodiments of this application. Figure 2 A schematic diagram of the structure of a brake drum crack detection device provided in this application embodiment. Figure 3 .like Figure 4 As shown, the crack detection device 100 may further include a dust cover 130 disposed on one side of the brake drum.
[0049] The probe of the electromagnetic sensor 110 extends through a preset through-hole on the dust cover 130 and is positioned at a preset location inside the brake drum (e.g., 2mm ≤ preset location ≤ 5mm). The preset through-hole can be selected according to the actual situation.
[0050] It should be noted that the dust cover 130 is stationary relative to the moving vehicle. Additionally, it should be noted that the dust cover 130 is also installed on one side of the brake drum to prevent dust or other impurities from falling into the brake drum, thereby preventing inaccurate electrical signals from the brake drum during vehicle operation.
[0051] The crack detection device of the brake drum provided by the application can also be provided at the dust cover of the preset opening of the brake drum, and is used for protecting the preset opening of the brake drum from dust or other impurities, and the probe of the electromagnetic sensor is extended to the preset position in the interior of the brake drum through the preset through hole of the dust cover, so that the electrical signal of the brake drum during driving can be effectively collected, and the brake drum is prevented from being damaged by dust and stones.
[0052] On the basis of Figure 3 , the crack detection device of the brake drum provided by the embodiment of the application is further illustrated below in combination with the accompanying drawings. Figure 4 The structure diagram of the crack detection device of the brake drum provided by the embodiment of the application is shown in Figure 4 . As shown in Figure 5 , the crack detection device 100 can also include a rubber plug 140.
[0053] The probe of the electromagnetic sensor 110 extends through the preset through hole of the dust cover 130 through the rubber plug 140 and is fixed with the dust cover 130. The rubber plug 140 is used for sealing protection and fixing the probe of the electromagnetic sensor 110, so as to prevent the probe from being eroded by moisture and dust.
[0054] Further, the positional relationship diagram between the rubber plug 140 and the electromagnetic sensor 110 is provided by the application, Figure 4 The structure diagram of the crack detection device of the brake drum provided by the embodiment of the application is shown in Figure 5 . As shown in Figure 6 , the probe of the electromagnetic sensor 110 can pass through the rubber plug 140.
[0055] The crack detection device of the brake drum provided by the application can also be composed of the rubber plug. The probe of the electromagnetic sensor extends through the preset through hole of the dust cover through the rubber plug and is fixed with the dust cover, so that the probe of the electromagnetic sensor can be fixed on the dust cover, is prevented from loosening due to driving of the vehicle, and is further prevented from being unable to effectively collect the electrical signal of the brake drum during driving.
[0056] Optionally, in a possible implementation, the probe of the electromagnetic sensor 110 is fixed with the dust cover 130 through interference fit of the rubber plug 140 and the preset through hole of the dust cover 130, so that the probe of the electromagnetic sensor can be fixed on the dust cover, is prevented from loosening due to driving of the vehicle, and is further prevented from being unable to effectively collect the electrical signal of the brake drum during driving.
[0057] Optionally, in a possible implementation, the probe of the electromagnetic sensor 110 extends through a preset through hole on the dust cover 130 and is fixed at a preset position of the dust cover 130 inside the brake drum, so that the probe of the electromagnetic sensor is fixed on the dust cover and is not loosened due to driving of the vehicle, thereby avoiding ineffective collection of the electric signal of the brake drum during driving.
[0058] It should be noted that in the embodiments of the present application, the preset position between the probe of the electromagnetic sensor 110 and the dust cover 130 is not limited, but it is required to ensure that the probe of the electromagnetic sensor 110 can pass through the dust cover 130 and be at a preset distance (such as 2 mm≤preset position≤5 mm) from the brake drum.
[0059] Optionally, in a possible implementation, the probe of the electromagnetic sensor 110 is fixed at a preset position (such as 2 mm≤preset position≤5 mm) inside the brake drum, so that the probe of the electromagnetic sensor can effectively collect the electric signal of the brake drum during driving of the vehicle.
[0060] The cracking detection device for the brake drum provided by the embodiments of the present application will be described below with reference to the accompanying drawings. Figure 5 A structure diagram of a cracking detection device for a brake drum provided by an embodiment of the present application Figure 6 As shown in Figure 7 , the cracking detection device 100 can further include a vehicle-mounted terminal 150 arranged in a cab of the vehicle.
[0061] The first signal output port of the information processor 120 is further connected to the vehicle-mounted terminal 150 in a wired manner, so as to send the result processed by the information processor 120 to the vehicle-mounted terminal 150, for observation by the driver or other staff. The wired connection between the information processor 120 and the vehicle-mounted terminal 150 can be selected according to actual conditions, for example, the wired connection can be a low-voltage signal line.
[0062] The vehicle-mounted terminal 150 can be an instrument or a central control screen on the vehicle.
[0063] The cracking detection device for the brake drum provided by the present application can further be composed of a vehicle-mounted terminal arranged in a cab of the vehicle, and the first signal output port of the information processor is further connected to the vehicle-mounted terminal in a wired manner, so as to send the result processed by the information processor to the vehicle-mounted terminal, for observation by the driver or other staff, so as to discover safety hazards in advance and ensure safety and reliability of the vehicle.
[0064] In Figure 6On the basis of the above, the cracking detection device for the brake drum provided by the embodiment of the application will be further illustrated below with reference to the accompanying drawings. Figure 7 The structural schematic diagram of the cracking detection device for the brake drum provided by the embodiment of the application Figure 7 As shown in the figure, Figure 8 The cracking detection device 100 can further include an alarm device 160 arranged in the cab of the vehicle.
[0065] The second signal output interface of the information processor 120 is wiredly connected with the alarm device 160, and is used to output the alarm information generated by the obviously fluctuating electric signal through the alarm device 160 when the information processor 120 determines that the brake drum cracks according to the electric signal, so as to realize the alarm function of the cracking detection device for the brake drum, facilitate the observation of the driver or other staff, and ensure the safety and reliability of the vehicle. The wired connection mode between the information processor 120 and the alarm device 160 can be selected according to the actual situation, for example, the wired connection mode can be selected as a low-voltage signal line.
[0066] It should be noted that the alarm information generated by the obviously fluctuating electric signal can be an optical signal or an acoustic signal, which is output through the alarm device 160. In addition, it should be further noted that the vehicle-mounted terminal 150 arranged in the cab of the vehicle can include the alarm device 160, and can also include other devices, which are not limited herein.
[0067] The cracking detection device for the brake drum provided by the embodiment of the application, the cracking detection device can also be composed of the alarm device arranged in the cab of the vehicle, and the second signal output interface of the information processor is wiredly connected with the alarm device, so as to output the alarm information generated by the obviously fluctuating electric signal through the alarm device, realize the alarm function of the cracking detection device for the brake drum, facilitate the observation of the driver or other staff, find the safety hazard in advance, and ensure the safety and reliability of the vehicle.
[0068] Optionally, in a possible implementation, the alarm device 160 can be an audible and visual alarm, that is, the alarm device 160 can simultaneously emit two kinds of alarm signals of sound and light.
[0069] Optionally, the cracking detection device 100 can further include a brake shoe 170. FIG. Figure 7 The structural schematic diagram of the cracking detection device for the brake drum provided by the embodiment of the application Figure 8 As shown in the figure, Figure 9 Figure 8 Figure 9As shown, the dust cover 130 is located on one side of the brake drum, and the brake shoe 170 is located inside the brake drum. It is used to slow down the vehicle by friction, and eventually stop the vehicle. It is usually located near the wheel and works with the brake drum. In the drum brake, the brake shoe acts as a friction pair, bearing the thrust from the actuator, the normal force and tangential force of the brake drum, and the supporting reaction force. In addition, the brake shoe also ensures the working efficiency and safety of the system through its own strength and rigidity.
[0070] The crack detection device of the brake drum provided by the application can also be composed of a brake shoe, which is used to cooperate with the brake drum to slow down the vehicle by friction and eventually stop the vehicle, thereby ensuring the safety of the vehicle.
[0071] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the application, and not to limit them; although the application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the application.
Claims
1. A cracking detection device for a brake drum, characterized by, The cracking detection device comprises an electromagnetic sensor and an information processor arranged in a cab of the vehicle. The probe of the electromagnetic sensor is fixedly arranged at a preset position of the brake drum, and the wiring end of the electromagnetic sensor is wiredly connected to the signal input port of the information processor.
2. The cracking detection device of a brake drum according to claim 1, characterized by The cracking detection device further comprises a dust cover arranged on one side of the brake drum, and the probe of the electromagnetic sensor extends through a preset through hole of the dust cover and is arranged at a preset position inside the brake drum.
3. The cracking detection apparatus of the brake drum according to claim 2, characterized by The cracking detection device further comprises a rubber plug, and the probe of the electromagnetic sensor extends through the preset through hole of the dust cover via the rubber plug and is fixed to the dust cover.
4. The cracking detection apparatus of the brake drum according to claim 3, characterized by The probe of the electromagnetic sensor is fixed to the dust cover via interference fit of the rubber plug and the preset through hole of the dust cover.
5. The cracking detection apparatus of the brake drum according to claim 2, characterized by The probe of the electromagnetic sensor extends through the preset through hole of the dust cover and is fixedly arranged at a preset position inside the brake drum close to the dust cover.
6. The cracking detection apparatus of the brake drum according to claim 1, characterized by The probe of the electromagnetic sensor is fixedly arranged at a preset position inside the brake drum.
7. The cracking detection apparatus of the brake drum according to claim 1, characterized by The cracking detection device further comprises a vehicle terminal arranged in the cab of the vehicle, and the first signal output port of the information processor is wiredly connected to the vehicle terminal.
8. The cracking detection apparatus of the brake drum according to claim 1, characterized by The cracking detection device further comprises an alarm device arranged in the cab of the vehicle, and the second signal output port of the information processor is wiredly connected to the alarm device.
9. The cracking detection apparatus of a brake drum according to claim 8, characterized by The alarm device is an audible and light alarm.
10. A vehicle characterized by comprising: The vehicle body and the cracking detection device of the brake drum according to any one of claims 1 to 9 are arranged on the vehicle body.