Detection equipment for converter plug-in assembly

By designing an automated converter connector testing device, the problem of low efficiency in manual testing was solved, achieving efficient automated testing and stability, and reducing equipment costs.

CN223637611UActive Publication Date: 2025-12-05SUZHOU CURRENT POWER TECH CO LTD
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Patent Information

Application Number
CN202422611616.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-12-05
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Existing methods for detecting converter connector components rely on manual inspection, which is inefficient and cannot meet the needs of automation.

Method used

An inspection device was designed, comprising a rotary worktable, a first inspection mechanism, a second inspection mechanism, an inspection gripping mechanism, a positioning mechanism, and a defective product unloading mechanism, to achieve automated inspection and product positioning, and to perform automated inspection using a resistance tester.

Benefits of technology

It improves testing efficiency, reduces manual labor, ensures the stability and automation of testing, and lowers equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a converter plugging assembly detection device, which comprises a rotary workbench, a first detection mechanism and a second detection mechanism, and is characterized in that the rotary workbench is arranged on a workbench of the detection device, and a group of positioning carriers are arranged on the rotary workbench; the first detection mechanism is arranged on a secondary workbench on the rotary workbench; and the second detection mechanism is arranged on the workbench of the detection equipment and is matched with the positioning carrier. The detection equipment for the converter plug-in assembly is simple in structure and reasonable in design, whether a product exists on the positioning carrier or not is detected through the first detection mechanism, if yes, the rotary workbench rotates the product to the second detection station, the resistance value of the product is detected through the second detection mechanism, and the detection efficiency of the converter plug-in assembly is improved. And the detection efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model belongs to the field of intelligent manufacturing technology, and specifically relates to a testing device for converter plug-in components. Background Technology

[0002] The converter connector assembly is an important component of the new energy vehicle converter. It consists of a chip, an aluminum block, a protective shell, copper sheets, and an outer shell. First, the chip is placed inside the aluminum block, then the aluminum block is installed inside the protective shell. The copper sheets are then locked to the aluminum block with screws. Finally, the aluminum block and the outer shell are pressed together. After assembly, the resistance value of the product needs to be tested.

[0003] The existing testing method involves manual testing one by one, which is slow and seriously affects the testing efficiency. Utility Model Content

[0004] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a testing device for converter plug-in components, which has a simple structure, reasonable design, is easy to manufacture, has a high degree of automation, reduces manual labor, and improves the testing efficiency of products.

[0005] Technical Solution: To achieve the above objectives, this utility model provides a testing device for converter plug-in components, comprising:

[0006] A rotary worktable is provided on the worktable of the testing equipment, and a set of positioning carriers is provided on the rotary worktable;

[0007] The first testing mechanism is used to detect the presence or absence of products, and the first testing mechanism is located on the secondary worktable of the rotary worktable;

[0008] A second detection mechanism is used to detect the resistance value of a product. This second detection mechanism is located on the worktable of the detection equipment and cooperates with the positioning carrier. The detection equipment for a converter plug-in assembly described in this utility model has a simple structure and reasonable design. The first detection mechanism detects whether there is a product on the positioning carrier. If there is a product, the rotating worktable rotates the product to the second detection station, where the second detection mechanism detects the resistance value of the product, effectively improving the detection efficiency.

[0009] The second testing mechanism includes a testing mounting frame, a testing drive cylinder, a resistance tester head, and a test tongue. The testing drive cylinder is mounted on the testing mounting frame. The resistance tester head and the test tongue are connected to the drive slide of the testing drive cylinder via adapters, and the upper and lower parts of the resistance tester head are connected to the corresponding adapters via springs. During operation, the testing drive cylinder drives the test tongue to insert into the product, and the resistance tester head performs resistance testing on the product, thus automating the testing process.

[0010] Further, it further comprises a feeding conveying line body, a detection and grabbing mechanism, a code scanning device and a discharging conveying line body. The feeding conveying line body, the detection and grabbing mechanism, the rotating workbench, the code scanning device and the discharging conveying line body are all mounted on the workbench and are arranged outside the rotating workbench. The feeding conveying line body and the discharging conveying line body are oppositely arranged on the two sides of the detection and grabbing mechanism, and the code scanning device is arranged on one side of the discharging conveying line body. Through the cooperation of the detection and grabbing mechanism and the feeding conveying line body and the discharging conveying line body, the feeding and discharging are realized automatically.

[0011] The detection and grabbing mechanism comprises a grabbing mounting frame, a transverse driving module, a first grabbing mounting frame, a first grabbing mechanism, a second grabbing mechanism and a lifting driving cylinder. The grabbing mounting frame is mounted on the workbench. The transverse driving module is mounted on the grabbing mounting frame. The lifting driving cylinder is movably connected with the transverse driving module through a sliding plate. The first grabbing mounting frame is connected with the output end of the lifting driving cylinder. The first grabbing mechanism and the second grabbing mechanism are arranged at the two ends of the first grabbing mounting frame. The detection and grabbing mechanism cooperates with the feeding conveying line body and the discharging conveying line body to work, thereby reducing the cost investment of the equipment.

[0012] The first grabbing mechanism comprises a rotary clamping driving cylinder and a clamping piece. The clamping piece is arranged on the output end of the rotary clamping driving cylinder.

[0013] A set of detection and positioning mechanisms are further arranged on the rotating workbench. The arrangement of the detection and positioning mechanisms can effectively prevent the product from deviating during the detection process and can ensure the stability of the detection.

[0014] The detection and positioning mechanism comprises a positioning mounting frame, a positioning adapter, a positioning assembly and a positioning driving cylinder. The positioning mounting frame is mounted on the rotating workbench and is provided with a linear slide rail on one side. The positioning adapter is slidably connected with the linear slide rail through a sliding block. The positioning assembly is arranged on one side of the positioning adapter. The positioning driving cylinder is mounted on the positioning mounting frame and is connected with the positioning adapter through a connecting plate on the output end.

[0015] A defective product discharging mechanism is further arranged on the workbench and is arranged on one side of the code scanning device. A defective product storage box is arranged on one side of the defective product discharging mechanism.

[0016] The defective product discharging mechanism comprises a discharging support, a discharging lifting driving mechanism, a discharging clamping mechanism and a horizontal movement driving cylinder, the discharging support is provided with a sliding block, the discharging lifting driving mechanism is slidably connected with the sliding block through a sliding rail, the horizontal movement driving cylinder is installed on the discharging support, the output end of the horizontal movement driving cylinder is connected with the discharging lifting driving mechanism, and the discharging clamping mechanism is connected with the discharging lifting driving mechanism.

[0017] The above technical scheme can have the following beneficial effects:

[0018] 1、The detection equipment of the converter plug-in assembly has the advantages of simple structure and reasonable design, and can detect whether there is a product on the positioning carrier through the first detection mechanism, rotate the product to the second detection station through the rotating workbench if there is a product, and detect the resistance value of the product through the second detection mechanism, thereby effectively improving the detection efficiency.

[0019] 2、The detection drive cylinder in the second detection mechanism drives the test tongue piece to be inserted into the product, and the resistance value tester tests the resistance value of the product, thereby realizing detection automation.

[0020] 3、During the working process, the detection grabbing mechanism cooperates with the feeding conveying line body and the discharging conveying line body, so that the feeding and discharging are realized automatically; meanwhile, the detection grabbing mechanism cooperates with the feeding conveying line body and the discharging conveying line body to work, thereby reducing the cost investment of the equipment.

[0021] 4、The detection positioning mechanism can effectively prevent the product from deviating during the detection process, and can ensure the stability of the detection.

[0022] 5、The defective product discharging mechanism can automatically remove the defective product, thereby reducing the workload of the later manual work. DRAWINGS

[0023] Figure 1 It is a top view of the detection equipment of the converter plug-in assembly;

[0024] Figure 2 It is a structural schematic view of the detection equipment of the converter plug-in assembly in the utility model;

[0025] Figure 3 It is a structural schematic view of the second detection mechanism in the utility model;

[0026] Figure 4 It is a structural schematic view of the detection grabbing mechanism in the utility model;

[0027] Figure 5 It is a structural schematic view of the defective product discharging mechanism in the utility model. Detailed Implementation

[0028] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. Example

[0029] like Figures 1 to 5 The device shown is a testing device for a converter plug-in assembly, comprising: a rotary table 51, a first testing mechanism 52 for detecting the presence or absence of a product, and a second testing mechanism 53 for detecting the resistance value of the product. The rotary table 51 is disposed on the worktable of the testing device, and a set of positioning carriers 511 is provided on the rotary table 51. The first testing mechanism 52 is disposed on a secondary worktable 512 on the rotary table 51. The second testing mechanism 53 is disposed on the worktable of the testing device and cooperates with the positioning carriers 511.

[0030] like Figure 3 The second testing mechanism 53 shown includes a testing mounting frame 531, a testing drive cylinder 532, a resistance tester head 533, and a test tongue 534. The testing drive cylinder 532 is mounted on the testing mounting frame 531. The resistance tester head 533 and the test tongue 534 are respectively connected to the drive slide of the testing drive cylinder 532 through adapters. The upper and lower parts of the resistance tester head 533 are respectively connected to the corresponding adapters through springs 535.

[0031] Example 2

[0032] The detection device for the converter plug-in assembly described in this embodiment has the same structure as that in Embodiment 1, and also includes a feeding conveyor line 54, a detection gripping mechanism 55, a barcode scanning device 56, and a discharging conveyor line 57. The feeding conveyor line 54, the detection gripping mechanism 55, the rotary worktable 51, the barcode scanning device 56, and the discharging conveyor line 57 are all mounted on the worktable and located on the outside of the rotary worktable 51. The feeding conveyor line 54 and the discharging conveyor line 57 are located opposite each other on both sides of the detection gripping mechanism 55, and the barcode scanning device 56 is located on one side of the discharging conveyor line 57.

[0033] The detection gripping mechanism 55 includes a gripping mounting frame 551, a transverse drive module 552, a first gripping mounting frame 553, a first gripping mechanism 554, a second gripping mechanism 555, and a lifting drive mechanism 556. The gripping mounting frame 551 is mounted on a workbench, the transverse drive module 552 is mounted on the gripping mounting frame 551, and the lifting drive mechanism 556 is movably connected to the transverse drive module 552 via a sliding plate. The first gripping mounting frame 553 is connected to the output end of the lifting drive mechanism 556, and the first gripping mechanism 554 and the second gripping mechanism 555 are located at both ends of the first gripping mounting frame 553.

[0034] The distance between the first grabbing mechanism 554 and the second grabbing mechanism 555 is matched with the distance between the corresponding station on the rotary workbench 51 and the feeding conveying line body 54 and the discharging conveying line body 57.

[0035] The first grabbing mechanism 554 comprises a rotary clamping driving cylinder and a clamping piece connected to the output end of the rotary clamping driving cylinder.

[0036] Embodiment 3

[0037] The detection equipment of the converter plug-in assembly in the embodiment is the same as the structure in the embodiment 1 or the embodiment 2, and further comprises a set of detection positioning mechanisms 58 installed on the rotary workbench 51.

[0038] The detection positioning mechanism 58 comprises a positioning mounting frame 581, a positioning adapter frame 582, a positioning assembly 583 and a positioning driving cylinder 584. The positioning mounting frame 581 is installed on the rotary workbench, and a linear slide rail is arranged on one side of the positioning mounting frame 581. The positioning adapter frame 582 is slidably connected with the linear slide rail through a sliding block. The positioning assembly 583 is arranged on one side of the positioning adapter frame 582. The positioning driving cylinder 584 is installed on the positioning mounting frame 581, and the output end of the positioning driving cylinder 584 is connected with the positioning adapter frame 582 through a connecting plate.

[0039] Further comprising a defective product discharging mechanism 59 arranged on the workbench and on one side of the code scanning device 56, and a defective product storage box is arranged on one side of the defective product discharging mechanism 59.

[0040] The defective product discharging mechanism 59 comprises a discharging support 591, a discharging lifting driving mechanism 592, a discharging clamping mechanism 593 and a horizontal movement driving cylinder 594. The discharging support 591 is provided with a sliding block. The discharging lifting driving mechanism 592 is slidably connected with the sliding block through a slide rail. The horizontal movement driving cylinder 594 is installed on the discharging support 591, and the output end of the horizontal movement driving cylinder 594 is connected with the discharging lifting driving mechanism 592. The discharging clamping mechanism 593 is connected with the discharging lifting driving mechanism 592.

[0041] The working principle of the detection equipment of the converter plug-in assembly in the embodiment is as follows: the feeding conveying line body 54 conveys the product to the designated position. The first grabbing mechanism 554 in the detection grabbing mechanism 55 grabs the product above the positioning carrier 511 on the designated position of the rotary workbench 51, and rotates to the designated direction to drop. The lifting driving mechanism 556 drives the first grabbing mounting frame 553 to drive the first grabbing mechanism 554 and the second grabbing mechanism 555 to descend, and places the product to the corresponding position.

[0042] When the first detecting mechanism 552 detects that there is a product on the corresponding positioning carrier 511, the rotating table 51 rotates to rotate the product to a second detecting station, the positioning mechanism 58 positions the product, the detecting driving cylinder 532 in the second detecting mechanism 53 drives the test tongue 534 to insert into the product, the resistance tester test head 533 detects the resistance of the product, and stores the detected data to a specified position.

[0043] The preferred embodiments of the present application are described above, it should be noted that, for those skilled in the art, without departing from the principles of the present application, can make a number of improvements, these improvements should also be considered as the protection scope of the present application.

Claims

1. A detection device for a converter plug-in assembly, characterized by: It includes: A rotating workbench (51) is provided on the workbench of the detection device, and a group of positioning carriers (511) are provided on the rotating workbench (51); A first detection mechanism (52) for detecting whether there is a product is provided on the secondary workbench (512) of the rotating workbench (51); A second detection mechanism (53) for detecting the resistance value of the product is provided on the workbench of the detection device, and it cooperates with the positioning carrier (511).

2. A detection device for a converter plug-in assembly according to claim 1, characterized in that: The second detection mechanism (53) includes a detection mounting frame (531), a detection driving cylinder (532), a resistance tester test head (533), and a test tongue piece (534). The detection driving cylinder (532) is installed on the detection mounting frame (531). The resistance tester test head (533) and the test tongue piece (534) are respectively connected with the driving sliding table of the detection driving cylinder (532) through the adapter seat. The resistance tester test head (533) is connected with the corresponding adapter seat through the spring (535) respectively.

3. The detection device of a converter plug-in assembly according to claim 1, characterized in that: It also includes a feeding conveying line body (54), a detection grabbing mechanism (55), a code scanning device (56), and a discharging conveying line body (57). The feeding conveying line body (54), the detection grabbing mechanism (55), the rotating workbench (51), the code scanning device (56), and the discharging conveying line body (57) are all installed on the workbench and are provided on the outer side of the rotating workbench (51). The feeding conveying line body (54) and the discharging conveying line body (57) are oppositely provided on the two sides of the detection grabbing mechanism (55). The code scanning device (56) is provided on one side of the discharging conveying line body (57).

4. A detection device for a converter plug-in assembly according to claim 3, characterized in that: The detection grabbing mechanism (55) includes a grabbing mounting frame (551), a horizontal movement driving module (552), a first grabbing mounting frame (553), a first grabbing mechanism (554), a second grabbing mechanism (555), and a lifting driving cylinder (556). The grabbing mounting frame (551) is installed on the workbench. The horizontal movement driving module (552) is installed on the grabbing mounting frame (551). The lifting driving cylinder (556) is movably connected with the horizontal movement driving module (552) through the sliding plate. The first grabbing mounting frame (553) is connected with the output end of the lifting driving cylinder (556). The first grabbing mechanism (554) and the second grabbing mechanism (555) are provided on the two ends of the first grabbing mounting frame (553).

5. A detection device for a converter plug assembly according to claim 4, characterised in that: The first grabbing mechanism (554) includes a rotating clamping driving cylinder and a clamping piece. The clamping piece is provided on the output end of the rotating clamping driving cylinder.

6. The detection apparatus of a converter plug-in assembly according to claim 1, characterized in that: It also includes a group of detection positioning mechanisms (58), which are installed on the rotating workbench (51).

7. A detection device for a converter plug assembly according to claim 6, characterised in that: The detection positioning mechanism (58) comprises a positioning mounting frame (581), a positioning adapter frame (582), a positioning assembly (583) and a positioning drive cylinder (584), one side of the positioning mounting frame (581) is installed on the rotating table and is provided with a linear sliding rail, the positioning adapter frame (582) is slidably connected with the linear sliding rail through a sliding block, the positioning assembly (583) is arranged on one side of the positioning adapter frame (582), and the positioning drive cylinder (584) is installed on the positioning mounting frame (581) and is connected with the positioning adapter frame (582) through a connecting plate.

8. The detection apparatus of a converter plug-in assembly according to claim 1, characterized in that: The bad product discharging mechanism (59) is arranged on the workbench and is arranged on one side of the code scanning device (56), and a bad product storage box is arranged on one side of the bad product discharging mechanism (59).

9. A detection device for a converter plug assembly according to claim 8, characterised in that: The bad product discharging mechanism (59) comprises a discharging support (591), a discharging lifting drive mechanism (592), a discharging clamping mechanism (593) and a horizontal movement drive cylinder (594), the discharging support (591) is provided with a sliding block, the discharging lifting drive mechanism (592) is slidably connected with the sliding block through a sliding rail, the horizontal movement drive cylinder (594) is installed on the discharging support (591) and is connected with the discharging lifting drive mechanism (592) through an output end, and the discharging clamping mechanism (593) is connected with the discharging lifting drive mechanism (592).