Multi-slot automatic sorting card collecting equipment for intelligent IC card production
By designing a multi-slot automatic sorting and receiving device, the automatic reading, writing, and sorting of smart IC cards are achieved, solving the problems of errors and inefficiency caused by manual operation and improving the efficiency and accuracy of the production line.
Patent Information
- Application Number
- CN202520692239.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-04-11
AI Technical Summary
In the current smart IC card production process, fatigue and decreased attention caused by manual operation lead to errors in information matching and classification, affecting the quality and efficiency of the production process and making it difficult to meet the needs of large-scale production.
Design a multi-slot automatic card sorting and receiving device, including a conveyor belt assembly, an information processing assembly, and a card collection assembly, to realize the automatic reading, writing, and sorting of smart IC cards. The device uses suction cups and card-pushing cylinders to achieve automated card transfer and sorting, and combines a camera device and a card reader for information matching and writing.
It improved the production line's capacity and the accuracy of the production process, reduced the tediousness and error rate of manual operation, and ensured the reliability and adaptability of production.
Smart Images

Figure CN223637985U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to intelligent card technical field, concretely is a kind of multi-slot automatic sequencing card collection equipment for intelligent IC card production. BACKGROUND
[0002] The intelligent IC card is a kind of intelligent card that integrates storage, calculation and communication functions, usually composed of chip, memory, microprocessor and radio frequency module, can realize data storage, identity verification, payment transaction and other functions.The working principle of intelligent IC card is to communicate with external equipment through radio frequency module, receive or send data, and the microprocessor in the chip processes data and controls the memory to complete the corresponding operation.Intelligent IC card is widely used in traffic, medical treatment, finance, access control and other fields due to its efficient, safe and reliable characteristics.
[0003] In the prior art, each IC card needs to be matched with specific information, such as unique identification, key or function parameter, during the production process of intelligent IC card.In order to achieve this goal, the operator usually needs to place the IC card one by one on the camera device for reading, and match the IC card with the database through the camera device to confirm the information required to be written into the IC card.Subsequently, the operator places the IC card on the card reader device, and the card reader writes the matched information into the IC card.Finally, the operator puts the IC card with written information into the corresponding card collection box, and repeats the above operation to produce the next IC card after completing the processing of a single IC card.
[0004] However, the above operation process has obvious shortcomings.Because the production of intelligent IC card needs to repeat the operation of reading card, writing card and classification, long-time work can easily lead to operator fatigue and decreased attention, resulting in confusion in information matching and classification process.This confusion may cause the IC card to be incorrectly placed in the card collection box, thereby affecting the quality and efficiency of the entire production process.In addition, the inefficiency of manual operation also limits the production capacity of the intelligent IC card production line, making it difficult to meet the demand of large-scale production. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of multi-slot automatic sequencing card collection equipment for intelligent IC card production to solve the problems raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of multi-slot automatic sequencing card collection equipment for intelligent IC card production, comprising: first rack, second rack, conveying belt assembly, characterized by: the conveying belt assembly is fixedly installed on the upper side of first rack and second rack;
[0007] The first rack is provided with a card sending assembly at one end, and a card collecting assembly at the other end, and the second rack is provided with a card collecting assembly;
[0008] The card sending assembly comprises a card storage frame, and a suction disc is arranged at the lower side of the card storage frame and fixedly connected with the output end of a card pulling cylinder;
[0009] The card collecting assembly comprises a card pushing cylinder, and a pushing plate is fixedly installed at the output end of the card pushing cylinder, and a card collecting frame is arranged at the upper side of the pushing plate;
[0010] The card collecting assembly comprises card collecting boxes symmetrically arranged at the two sides of the bottom of the second rack, and a card pushing frame is linearly arranged at the upper side of the card collecting box, and the top of the card pushing frame is slidably connected with a supporting table, and the card pushing frame is fixedly connected with the output end of a lower cylinder through a connecting plate, and the lower cylinder is fixedly connected with the output end of an upper cylinder through a connecting table, and the connecting table is slidably installed on the lower surface of the supporting table, and the upper cylinder is fixedly installed on the upper surface of the supporting table;
[0011] An information processing assembly is arranged between the card storage frame and the card collecting frame, and the bottom edges of the card storage frame and the card collecting frame are both shortened by 1-2 mm from the edge of the smart card.
[0012] Preferably, the information processing assembly comprises a fixing frame, and a searchlight is fixedly installed in the middle of the fixing frame, and the searchlight is electrically connected with an external control device.
[0013] Preferably, a camera device is fixedly installed at one side of the fixing frame, and a card reader device is fixedly installed at the other side of the fixing frame, and the camera device is electrically connected with an external database, and the external database is electrically connected with the card reader device.
[0014] Preferably, the bottom of the card storage frame and the bottom of the card collecting frame are both fixedly connected with the first rack, and the first rack is fixedly connected with the second rack through a connecting block.
[0015] Preferably, the bottom of the supporting table is fixedly installed on the second rack, the upper surface of the supporting table is fixedly connected with the upper cylinder through an upper limiting block, and the top of the card pushing frame is slidably connected with the supporting table through the cooperation of a first sliding rail and a first sliding block.
[0016] Preferably, the output end of the upper cylinder is fixedly connected with the connecting table through a connecting column, the upper surface of the connecting table is slidably connected with the supporting table through the cooperation of a second sliding rail and a second sliding block, and the lower surface of the connecting table is fixedly connected with the lower cylinder through a lower limiting block.
[0017] Compared with the prior art, the device has the following beneficial effects:
[0018] 1. The device realizes the automatic reading, writing and classification of the smart IC card through the automatic transmission belt, the information processing assembly and the classification and collection system, reduces the tediousness of manual operation, and significantly improves the production capacity of the production line.
[0019] 2. Through the automatic information matching and classification collection function, the confusion and errors caused by fatigue or attention decline in manual operation are avoided, and the accuracy and reliability of the intelligent IC card production process are ensured.
[0020] 3. The device supports the increase and decrease adjustment of the number of truck boxes, can flexibly classify and collect different information of intelligent IC cards according to actual needs, and improves the adaptability and production efficiency of the device. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a whole structure schematic view of the utility model;
[0022] Figure 2 It is a whole structure top view schematic view of the utility model;
[0023] Figure 3 It is a whole structure bottom view schematic view of the utility model;
[0024] Figure 4 It is an internal structure schematic view of the utility model;
[0025] Figure 5 It is an internal structure top view schematic view of the utility model;
[0026] Figure 6 It is a whole structure of the utility model; Figure 4 It is an enlarged schematic view of structure A of the utility model.
[0027] In the drawing: 1, first rack; 2, second rack; 3, transmission belt assembly; 4, card storage frame; 5, suction cup;
[0028] 6, card pulling cylinder; 7, card pushing cylinder; 8, push plate; 9, card collecting frame; 10, truck box; 11, card pushing frame; 12, supporting table; 13, connecting plate; 14, lower cylinder; 15, connecting table; 16, upper cylinder; 17, fixing frame; 18, searchlight; 19, camera device; 20, card reader device; 21, connecting block; 22, upper limit block; 23, first sliding rail; 24, first sliding block; 25, connecting column; 26, second sliding rail; 27, second sliding block; 28, lower limit block. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme of the utility model clear, complete and the advantages more clear and obvious, the following will be further described in detail by combining with the drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all embodiments, only to explain the embodiments of the utility model, and not to limit the embodiments of the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of protection of the utility model.
[0030] Embodiment one: please refer to Figures 1-6 The utility model provides a technical scheme: a kind of multi-slot automatic sequencing card collecting equipment for intelligent IC card production, it include: first rack 1, second rack 2, transmission belt component 3, first rack 1 with second rack 2 support each device component, transmission belt component 3 is fixedly installed in the upside of first rack 1 and second rack 2, transmission belt component 3 includes first rack 1 and the meshing wheel of the rotation installation of second rack 2 one end, it further include the meshing wheel of rotation installation at first rack 1 and second rack 2 junction, meshing wheel is equipped with meshing belt, first rack 1 is provided with two meshing belt and is arranged at the both ends of smart card, second rack 2 is provided with a meshing belt and is arranged at the middle of smart card, meshing belt surface equidistantly is provided with protruding portion, to facilitate the position transfer of smart card, meshing wheel is rotationally installed in wheel frame, motor is fixedly installed in the side of wheel frame at first rack 1 and second rack 2 junction, meshing wheel and meshing belt transmission are driven by motor, first rack 1 one end is provided with card sending assembly, by the card sending assembly of setting, can send intelligent IC card one by one, first rack 1 other side is provided with card collecting assembly, card collecting assembly is used to collect bad card, second rack 2 is provided with card collecting assembly, card collecting assembly is used to classify and collect after the smart IC card of writing record is completed, card sending assembly includes storage card frame 4, storage card frame 4 is used to stack several smart cards initially, storage card frame 4 lower side is provided with suction cup 5, the bottom of suction cup 5 is fixedly connected with the output end of pull card cylinder 6, pull card cylinder 6 and suction cup 5 are electrically connected with external terminal control equipment, smart card is adsorbed by the suction power of suction cup 5, card collecting assembly includes push card cylinder 7, push card cylinder 7 is electrically connected with external terminal control equipment, the output end of push card cylinder 7 is fixedly installed with push plate 8, the upper side of push plate 8 is provided with card collecting frame 9, push plate 8 is driven by push card cylinder 7, and push plate 8 pushes smart card into card collecting frame 9, card collecting assembly includes the card collecting box 10 of symmetrical arrangement at the bottom of second rack 2 two sides, card collecting box 10 is linear array arrangement, can increase or reduce according to actual demand, by setting several card collecting box 10, it is convenient to classify and collect the smart card of storing different information, card collecting box 10 upper side linear array is provided with push card frame 11, push card frame 11 is U-shaped, push card frame 11 top is slidably connected with support table 12, push card frame 11 one side is fixedly connected with the output end of lower cylinder 14 through connecting plate 13, lower cylinder 14 is electrically connected with external terminal control equipment, lower cylinder 14 is fixedly connected with the output end of upper cylinder 16 through connecting table 15, upper cylinder 16 is electrically connected with external terminal control equipment, connecting table 15 is slidably installed on the lower surface of support table 12, upper cylinder 16 is fixedly installed on the upper surface of support table 12, information processing assembly is arranged between storage card frame 4 and card collecting frame 9, information processing assembly is used to write data information into smart card, the bottom edge of storage card frame 4 and card collecting frame 9 is equidistantly shortened 1-2mm than smart card edge, so that smart card can be connected in storage card frame 4 and card collecting frame 9.
[0031] The operator stacks several smart cards in the card storage frame 4. Since the bottom edge of the card storage frame 4 is 1-2 mm shorter than the edge of the smart cards, the smart cards can be stacked inside. The conveyor belt assembly 3 is started via an external control device, causing the belt to begin circular motion through the meshing action of the meshing belt and the meshing wheel. When a smart card needs to be placed between the protrusions on the meshing belt, the card-pulling cylinder 6 is activated, extending its output end and driving the suction cup 5 mounted on its output end towards the bottom of the card storage frame 4 until the suction cup... 5. The smart card at the bottom of the card storage frame 4 is attracted. At this time, the output end of the card pulling cylinder 6 is controlled to move in the opposite direction, so that the smart card is pulled down by the suction of the suction cup 5 and placed between the protrusions on the meshing belt. It is then transferred through the meshing belt. The smart card first passes through the information processing component, which identifies it and records the information. Then, it is transferred through the bottom of the card receiving frame 9 to the meshing belt on the second frame 2 for further classification and collection. When the information processing component cannot identify the smart card information data, the smart card passes through the bottom of the card receiving frame 9. When the card is in use, the external controller will control the output end of the pusher cylinder 7 to extend, driving the pusher plate 8 to move upward. The pusher plate 8 contacts the smart card and pushes it upward. Since the bottom edge of the card receiving frame 9 is equidistant from the edge of the smart card by 1-2mm, the pusher cylinder 7 pushes the smart card into the card receiving frame 9, thus completing the collection of waste cards. The card collecting box 10 is classified and numbered in advance, and its classification information is input into the external controller. When the smart card under the support platform 12 reaches the preset number position, it can be activated by controlling the lower cylinder 14 or the upper cylinder 15. When cylinder 16 starts, and cylinder 14 starts, cylinder 14, limited by cylinder 16, drives the card pusher 11 to move through the connection plate 13, thus facilitating the push of the smart card to one side. When cylinder 16 starts, its output drives cylinder 14 to move synchronously, thereby indirectly driving the card pusher 11 to the other side. This allows the card pusher 11 to move in two horizontal directions, making it easier to collect smart cards with different information in the same type, avoiding the trouble of human error and reducing labor intensity.
[0032] Example two: on the basis of example one, the information processing component includes a fixed frame 17 fixedly installed in the middle of the first rack 1, a searchlight 18 is fixedly installed in the middle of the fixed frame 17, the searchlight 18 is electrically connected with an external control device, the searchlight 18 provided can provide sufficient light source cover, thereby improving the recognition of the camera 19, the fixed frame 17 is fixedly installed with a camera 19 on one side, and a card reader device 20 is fixedly installed on the other side of the fixed frame 17, the camera 19 is electrically connected with an external database, and the external database is electrically connected with the card reader device 20, the bottom of the card storage frame 4 and the card collection frame 9 are fixedly connected with the first rack 1, and the first rack 1 and the second rack 2 are fixedly connected through a connecting block 21, when the smart card is transmitted to the lower side of the camera 19, the camera 19 adopts optical imaging technology, uses a high-precision CMOS sensor and an optical lens to scan the two-dimensional code or bar code on the smart IC card, analyzes the encoding information through an image processing algorithm and converts it into a digital signal, these information is then transmitted to the controller system, and the corresponding information in the database is matched to confirm the specific content required to be written into the IC card. After the matching is completed, the smart IC card moves to the lower side of the card reader device 20 through the meshing belt, the card reader device 20 interacts with the IC card through a radio frequency communication protocol, and the matched information is written into the internal memory of the smart IC card. The whole process realizes the automation of information collection, matching and writing of the smart IC card, significantly improves the production efficiency, reduces the human operation error, and at the same time ensures the accuracy of the information and the reliability of the production process. When the camera 19 scans the two-dimensional code or bar code information on the smart IC card, if the encoding information on the card cannot be successfully recognized, the external controller will immediately receive this signal. At this time, the external controller will send a command to control the meshing belt to continue moving, so as to transmit the smart IC card which cannot be recognized to the bottom area of the card collection frame 9. The bad card is collected through the card collection assembly. In this way, the equipment can automatically separate the IC card which fails to be recognized, avoid it entering the subsequent card reader device 20 or normal production process, and at the same time ensure the continuity and efficiency of the production process.
[0033] Example three: on the basis of example two, the support table 12 is fixedly installed at the bottom of the second rack 2, the support table 12 fixedly supports the upper cylinder 16, the upper surface of the support table 12 is fixedly connected with the upper cylinder 16 through the upper limiting block 22, the top of the card pushing frame 11 is slidingly connected with the support table 12 through the cooperation of the first sliding rail 23 and the first sliding block 24, the output end of the upper cylinder 16 is fixedly connected with the connecting table 15 through the connecting column 25, the upper surface of the connecting table 15 is slidingly connected with the support table 12 through the cooperation of the second sliding rail 26 and the second sliding block 27, and the lower surface of the connecting table 15 is fixedly connected with the lower cylinder 14 through the lower limiting block 28.
[0034] When the smart card is transmitted to the second rack 2 after information entry, it is transmitted to the corresponding position of the card box 10 on one side through the engagement belt controlled by the controller, when the output end of the lower air cylinder 14 is controlled to extend, the lower air cylinder 14 is limited through the fixed connection between the connecting column 25, the connecting table 15, the upper air cylinder 16, the upper limit block 22, thereby driving the push card frame 11 to move under the connection of the connecting plate 13, the push card frame 11 drives the smart card to push to the card box 10 on one side through the sliding cooperation of the first slide rail 23 on the top of the push card frame 11 and the first sliding block 24, when the output end of the upper air cylinder 16 is controlled to extend, the lower air cylinder 14 is indirectly driven to move synchronously with the lower limit block 28 through the fixed connection of the connecting column 25 and the connecting table 15, thereby driving the push card frame 11 to move to the other side of the card box 10 under the connection of the connecting plate 13, in the process, the first slide rail 23 and the first sliding block 24 slide relatively, the second slide rail 26 and the second sliding block 27 slide relatively, thereby completing the classification and collection of the smart IC cards with different storage information, the card box 10 can be increased or decreased according to the actual situation, thereby adapting to different working conditions.
[0035] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A multi-slot automatic sorting and card collecting equipment for intelligent IC card production, comprising a first rack (1), a second rack (2), and a transmission belt assembly (3), characterized in that: The transmission belt assembly (3) is fixedly installed on the upper side of the first rack (1) and the second rack (2); One end of the first rack (1) is provided with a card sending assembly, the other side of the first rack (1) is provided with a card collecting assembly, and the second rack (2) is provided with a card collecting assembly; The card sending assembly comprises a card storage frame (4), and the lower side of the card storage frame (4) is provided with a suction disc (5), and the bottom of the suction disc (5) is fixedly connected with the output end of a card pulling air cylinder (6); The card collecting assembly comprises a card pushing air cylinder (7), and the output end of the card pushing air cylinder (7) is fixedly installed with a push plate (8), and the upper side of the push plate (8) is provided with a card collecting frame (9); The card collecting assembly comprises a card collecting box (10) symmetrically arranged on the bottom of the second rack (2), and the upper side of the card collecting box (10) is linearly arranged with a card pushing frame (11), the top of the card pushing frame (11) is slidably connected with a supporting table (12), one side of the card pushing frame (11) is fixedly connected with the output end of a lower air cylinder (14) through a connecting plate (13), the lower air cylinder (14) is fixedly connected with the output end of an upper air cylinder (16) through a connecting table (15), the connecting table (15) is slidably installed on the lower surface of the supporting table (12), and the upper air cylinder (16) is fixedly installed on the upper surface of the supporting table (12); The information processing assembly is arranged between the card storage frame (4) and the card collecting frame (9), and the bottom edges of the card storage frame (4) and the card collecting frame (9) are each shortened by 1-2mm from the edge of the smart card.
2. The multi-slot automatic sorting and collecting equipment for intelligent IC card production according to claim 1, characterized in that: The information processing assembly comprises a fixing frame (17), and the middle part of the fixing frame (17) is fixedly installed with a searchlight (18), and the searchlight (18) is electrically connected with an external control device.
3. The multi-slot automatic sorting and collecting equipment for intelligent IC card production according to claim 2, characterized in that: One side of the fixing frame (17) is fixedly installed with a camera (19), and the other side of the fixing frame (17) is fixedly installed with a card reader device (20), the camera (19) is electrically connected with an external database, and the external database is electrically connected with the card reader device (20).
4. The multi-slot automatic sorting and collecting equipment for intelligent IC card production according to claim 1, characterized in that: The bottom of the card storage frame (4) and the bottom of the card collecting frame (9) are fixedly connected with the first rack (1), and the first rack (1) and the second rack (2) are fixedly connected through a connecting block (21).
5. The multi-slot automatic sorting and collecting equipment for intelligent IC card production according to claim 1, characterized in that: The bottom of the supporting table (12) is fixedly installed on the second rack (2), the upper surface of the supporting table (12) is fixedly connected with the upper air cylinder (16) through an upper limiting block (22), and the top of the card pushing frame (11) is slidably connected with the supporting table (12) through the cooperation of a first sliding rail (23) and a first sliding block (24).
6. The multi-slot automatic sorting and collecting equipment for intelligent IC card production according to claim 5, characterized in that: The output end of the upper air cylinder (16) is fixedly connected with the connecting table (15) through a connecting column (25), the upper surface of the connecting table (15) is slidably connected with the supporting table (12) through the cooperation of a second sliding rail (26) and a second sliding block (27), and the lower surface of the connecting table (15) is fixedly connected with the lower air cylinder (14) through a lower limiting block (28).