Photovoltaic curing device

By designing the transmission and curing units of the photovoltaic curing device, and utilizing parallel transmission chains and multi-light source irradiation, the problem of low production efficiency in existing devices was solved, achieving efficient curing and stable transmission of solar cells, thus improving production efficiency.

CN223638344UActive Publication Date: 2025-12-05SUZHOU JBAO TECH LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422902123.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-12-05
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing photovoltaic curing equipment has low production efficiency and cannot efficiently convert liquid ink into solid, which affects the production efficiency of solar cells.

Method used

A photovoltaic curing device was designed, including a transmission unit, a feeding unit, and a curing unit. The solar cells are transmitted through parallel transmission chains and support components, and cured using a light source. Support components and limiting plates are set on the transmission chain to improve stability, and the curing unit uses multiple light sources for irradiation to improve efficiency.

Benefits of technology

It improves the curing efficiency and production continuity of solar cells, ensures the stability of solar cells during transportation, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223638344U_ABST
    Figure CN223638344U_ABST
Patent Text Reader

Abstract

The utility model provides a photovoltaic curing device, which comprises a transmission unit, two transmission chains arranged in parallel and a supporting unit moving along the extension direction of the transmission chains and used for bearing battery pieces, and the supporting unit comprises supporting pieces connected to the two transmission chains respectively; the feeding unit is used for transferring the battery pieces to the supporting unit; and the curing unit is located at the downstream of the feeding unit, and the curing unit comprises a light source used for irradiating the battery pieces. According to the utility model, the curing unit is matched with the transmission unit and the feeding unit, so that the curing efficiency of the battery pieces can be improved, and the production continuity of the battery pieces is ensured; the stability in the battery piece conveying process can be improved by matching the two conveying chains which are arranged in parallel with the supporting piece.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to curing machine technical field, especially a photovoltaic curing device. BACKGROUND

[0002] In the production process of photovoltaic cell, the process of cell piece gluing is involved, and ink is coated on the periphery of the cell piece to protect the side of the cell piece from being electroplated. However, the liquid ink needs to be converted into solid, so curing treatment needs to be performed on the cell piece, but the production efficiency of the existing curing device needs to be improved.

[0003] Therefore, it is necessary to provide a photovoltaic curing device to solve the above technical problems. SUMMARY

[0004] In order to achieve the above purpose, the utility model provides a photovoltaic curing device, which comprises a conveying unit, two conveying chains arranged in parallel, a support unit moving along the extension direction of the conveying chain and used for carrying cell pieces, the support unit comprising support members connected to the two conveying chains respectively; a feeding unit used for transferring cell pieces to the support unit; a curing unit located downstream of the feeding unit, the curing unit comprising a light source used for irradiating cell pieces.

[0005] As a further improvement of the utility model, the support members on the two conveying chains extend towards each other.

[0006] As a further improvement of the utility model, a plurality of support members are arranged at intervals on the conveying chain, and the support members on the two conveying chains are arranged in a staggered manner.

[0007] Alternatively, the support members on the two conveying chains are one-to-one opposite, and there is a gap between the two opposite support members.

[0008] As a further improvement of the utility model, the support member comprises a support rod connected to the conveying chain and a glue cap located at the end of the support rod away from the conveying chain.

[0009] As a further improvement of the utility model, the conveying unit further comprises a first limiting plate located above the support member, a plurality of first limiting members arranged along the extension direction of the conveying chain are rotatably installed on the first limiting plate, and the support member is in contact with the first limiting member.

[0010] As a further improvement of the utility model, the conveying unit further comprises a second limiting plate located below the support member, a plurality of second limiting members arranged along the extension direction of the conveying chain are rotatably installed on the second limiting plate, and the support member is in contact with the second limiting member.

[0011] As a further improvement of the utility model, the transmission unit further comprises a driving sprocket, a driven sprocket and a driving motor for driving the driving sprocket to rotate, and the transmission chain is connected between the driving sprocket and the driven sprocket.

[0012] As a further improvement of the utility model, the feeding unit comprises a fixed seat, a lifting support connected to the fixed seat, a first driving member located at the bottom of the lifting support and driving the lifting support to move along the height direction, a second driving member located at the top of the lifting support, a rotating unit connected to the output end of the second driving member, and a suction cup located on the rotating unit.

[0013] As a further improvement of the utility model, the curing unit comprises a first fixed frame and a second fixed frame arranged at intervals along the height direction, the light source comprises a first light source on the first fixed frame and a second light source on the second fixed frame, and a gap for the battery piece to pass through is arranged between the first light source and the second light source.

[0014] As a further improvement of the utility model, the first light source is located above the second light source, the first fixed frame comprises a lifting lead screw, and the first light source is threadedly connected to the lifting lead screw.

[0015] The utility model discloses the beneficial effects: the utility model through the curing unit collocation transmission unit and feeding unit can improve the curing efficiency of battery piece, guarantee the continuity of battery piece production, and through the parallel arrangement of two transmission chains collocation support piece can improve the stability in the battery piece transmission process. BRIEF DESCRIPTION OF DRAWINGS

[0016] The drawings described herein are used to provide further understanding of the utility model and constitute a part of the utility model, and the illustrative embodiment of the utility model and the explanation thereof are used to explain the utility model and do not constitute improper limitation to the utility model. In the drawings:

[0017] Figure 1 It is the front view of the photovoltaic curing device of the utility model;

[0018] Figure 2 It is the plan view of the photovoltaic curing device of the utility model;

[0019] Figure 3 It is the front view of the transmission unit of the utility model;

[0020] Figure 4 It is the rear view of the transmission unit of the utility model;

[0021] Figure 5 It is Figure 4An amplification structure of the middle A is shown in the schematic view;

[0022] Figure 6 A side view of the transmission unit of the present application is shown in the figure;

[0023] Figure 7 A front view of the feeding unit of the present application is shown in the figure;

[0024] Figure 8 A side view of the feeding unit of the present application is shown in the figure;

[0025] Figure 9 A top view of the feeding unit of the present application is shown in the figure;

[0026] Figure 10 A structure schematic view of the curing unit of the present application is shown in the figure. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the present application more clear, the following will combine the embodiments of the present application and the corresponding drawings to make a clear and complete description of the technical scheme of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by the ordinary skilled in the art without making creative efforts are within the protection scope of the present application.

[0028] The embodiments of the present application will be described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0029] In the description of the present application, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0030] In the description of the present application, unless otherwise specified and limited, it should be noted that the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, or indirect connection through intermediate medium, and the specific meaning of the above terms can be understood by the ordinary skilled in the art according to the specific circumstances.

[0031] As Figures 1 to 10 shown, the photovoltaic curing device provided by the utility model comprises a conveying unit 100, a feeding unit 200, a curing unit 300 and a rack 400. The rack 400 is used to support the conveying unit 100, the feeding unit 200 and the curing unit 300, the conveying unit 100 is used to convey the cell sheet and pass through the curing unit 300, the feeding unit 200 is used to transfer the cell sheet to be cured to the conveying unit 100, and the curing unit 300 is used to carry out curing treatment on the cell sheet.

[0032] The conveying unit 100 comprises two conveying chains 101 arranged in parallel and a support unit arranged on the conveying chains 101 and used to carry the cell sheet. The cell sheet to be cured is transferred to the support unit through the feeding unit 200, the support unit and the cell sheet thereon are driven to move through the conveying chains 101, and pass through the area where the curing unit 300 is located, so that the curing unit 300 carries out curing treatment on the cell sheet.

[0033] The two conveying chains 101 are arranged in parallel and spaced apart, and the extension direction of the conveying chains 101 is the conveying direction of the conveying unit 100. The two ends of the conveying chains 101 in the extension direction are respectively a feeding position and a discharging position, the feeding unit 200 is arranged close to the feeding position, and the curing unit 300 is located between the feeding position and the discharging position.

[0034] The support unit comprises support members 102 connected to the two conveying chains 101 respectively, and the cell sheet is carried by the support members 102 on the two conveying chains 101. It can be understood that the cell sheet is located between the two conveying chains 101, at least two support members 102 jointly carry a cell sheet, and the two support members 102 are located on different conveying chains 101 respectively, that is, the two conveying chains 101 jointly carry and convey the cell sheet, so as to ensure the stability of the cell sheet in the conveying process.

[0035] In a specific embodiment, the support members 102 on the two conveying chains 101 extend towards each other, that is, the extension direction of the support members 101 is perpendicular to the extension direction of the conveying chains 101.

[0036] The conveying chains 101 are provided with a plurality of support members 102 arranged at intervals, and a plurality of cell sheets can be conveyed at the same time through the plurality of support members 102. The spacing between two adjacent support members 102 on the same conveying chain 101 can be determined according to the size of the cell sheet or the spacing required to be maintained between the cell sheets.

[0037] In one embodiment, the supports 102 on the two conveying chains 101 are arranged staggered, i.e. the supports 102 on the two conveying chains 101 are not in alignment. In this embodiment, a cell can be carried by only two supports 102.

[0038] Specifically, two supports 102 form a support unit, and the two supports 102 in the same support unit are located on different conveying chains 101, and the interval of the two supports 102 along the conveying direction of the conveying unit 100 is less than the length of a cell along the conveying direction of the conveying unit 100. In this way, the two supports 102 can realize the carrying and conveying of a cell. The interval of two adjacent supports 102 on the same conveying chain 101 is determined according to the interval required to be maintained between cells.

[0039] Of course, in this embodiment, more supports 102, such as three or four supports 102, can be used to support a cell to improve the stability of the cell during conveying.

[0040] In another embodiment, the supports 102 on the two conveying chains 101 are in alignment, i.e. the supports 102 are symmetrically arranged on the two conveying chains 101 along the central axis of the conveying unit 100. In this embodiment, four supports 102 are required to carry a cell.

[0041] Specifically, four supports 102 form a support unit, and two supports 102 are arranged on each conveying chain 101. The interval of the two supports 102 in the same support unit on the same conveying chain 101 along the conveying direction of the conveying unit 100 is less than the length of a cell along the conveying direction of the conveying unit 100. In this way, the four supports 102 can realize the stable conveying of a cell. The interval of two adjacent supports 102 on the same conveying chain 101 which are not in the same support unit is determined according to the interval required to be maintained between cells.

[0042] Preferably, there is a gap between the two supports 102 in alignment. In this way, the supports 102 can reduce the shielding of the cell, so that the curing unit 300 can perform curing treatment on the cell.

[0043] The support 102 comprises a support rod 102a connected to the transmission chain 101, and a rubber cap 102b located at one end of the support rod 102a away from the transmission chain 101. The rubber cap 102b is used to carry the battery piece, and the rubber cap 102b can avoid damage to the battery piece during the transfer and transmission of the battery piece.

[0044] The transmission unit 100 further comprises a first limiting plate 103 located above the support 102, a plurality of first limiting members 103a arranged along the extension direction of the transmission chain 101 are rotatably installed on the first limiting plate 103, and the support 102 is in contact with the first limiting members 103a.

[0045] Specifically, the first limiting plate 103 is fixed to the rack 400 by a support frame (not shown in the figure), and the extension direction of the first limiting plate 103 is the same as the extension direction of the transmission chain 101. The first limiting members 103a are in contact with the top of the support rod 102a. During the transmission of the support 102 and the battery piece thereon along with the transmission chain 101, the first limiting members 103a can effectively limit the upward bending of the support rod 102a, thereby preventing the battery piece from shaking, thereby improving the stability of the battery piece during the transmission process.

[0046] In this embodiment, the first limiting members 103a are balls. Through the rolling contact between the balls and the support rod 102a, the resistance of the first limiting members 103a to the support rod 102a can be reduced.

[0047] The transmission unit 100 further comprises a second limiting plate 104 located below the support 102, a plurality of second limiting members 104a arranged along the extension direction of the transmission chain 101 are rotatably installed on the second limiting plate 104, and the support 102 is in contact with the second limiting members 104a.

[0048] Specifically, the second limiting plate 104 is fixed to the rack 400 by a support frame (not shown in the figure), and the extension direction of the second limiting plate 104 is the same as the extension direction of the transmission chain 101. The second limiting members 104a are in contact with the bottom of the support rod 102a. During the transmission of the support 102 and the battery piece thereon along with the transmission chain 101, the second limiting members 104a can effectively limit the downward bending of the support rod 102a, thereby preventing the battery piece from shaking, thereby improving the stability of the battery piece during the transmission process.

[0049] In this embodiment, the second limiting member 104a adopts a guide bearing. Through the rolling contact between the guide bearing and the support rod 102a, the resistance of the second limiting member 104a to the support rod 102a can be reduced. Of course, the first limiting member 103a and the second limiting member 104a can be interchanged or adopt the same structure.

[0050] It can be understood that, during the transmission of the support member 102 and the battery piece thereon along with the transmission chain 101, the support rod 102a is in contact with the first limiting member 103a and the second limiting member 104a at the same time, so as to completely limit the up-and-down swing of the support member 102 during the transmission, thereby improving the stability during the transmission of the battery piece.

[0051] It needs to be particularly pointed out that, during the transmission of the support member 102 along with the transmission chain 101, the moving direction of part of the support member 102 is from the feeding position to the discharging position, and this part of the support member 102 carries the battery piece; the moving direction of another part of the support member 102 is from the discharging position to the feeding position, and this part of the support member 102 does not carry the battery piece; the support member 102 carrying the battery piece is located above the support member 102 not carrying the battery piece. In the utility model, the first limiting plate 103 is located above the support member 102, the second limiting plate 104 is located below the support member 102, and the support member 102 refers to the support member 102 carrying the battery piece. It can be understood that the first limiting plate 103 and the second limiting plate 104 are located on the upper side and the lower side of the upper half of the transmission chain 101.

[0052] The transmission unit 100 further comprises a driving sprocket 105, a driven sprocket 106 and a driving motor 107 for driving the driving sprocket 105 to rotate, and the transmission chain 101 is connected between the driving sprocket 105 and the driven sprocket 106.

[0053] Specifically, the driving sprocket 105 and the driving motor 107 are installed on a main driving seat 108, the driven sprocket 106 is installed on a driven seat 109, and the main driving seat 108 and the driven seat 109 are arranged on the rack 400 in a direction of transmission of the battery piece. The main driving seat 108 is provided with a main transmission shaft, the driving sprocket 105 is installed on the main transmission shaft, and the driving motor 107 drives the driving sprocket 105 to rotate through a belt. The driven seat 109 is provided with a driven shaft, and the driven sprocket 106 is installed on the driven shaft.

[0054] The feeding unit 200 is used for transferring the battery piece to be cured to the support unit, and is located at one end of the conveying unit 100 close to the feeding position.

[0055] The feeding unit 200 comprises a fixing seat 201 fixed to the rack 400, a lifting support 202 connected to the fixing seat 201, a first driving member 203 located at the bottom of the lifting support 202 and driving the lifting support 202 to move in the height direction, a second driving member 204 located at the top of the lifting support 202, a rotating unit 205 connected to the output end of the second driving member 204, and a suction cup 206 located on the rotating unit 205.

[0056] The feeding unit 200 is fixed to the rack 400 through the fixing seat 201. The lifting support 202 is movably installed on the fixing seat 201 through a guide rail, and the first driving member 203 can drive the lifting support 202 to move in the height direction along the guide rail. The lifting support 202 drives the second driving member 204, the rotating unit 205 and the suction cup 206 to move synchronously in the height direction. The rotating unit 205 is connected to the output end of the second driving member 204, and the second driving member 204 drives the rotating unit 205 and the suction cup 206 to rotate. The suction cup 206 is used for sucking the battery piece to be cured and transferring the battery piece to the support 102.

[0057] During the transferring process, first, the first driving member 203 is used to raise the suction cup 206 to the highest position, then the second driving member 204 is used to rotate the suction cup 206 to the position directly above the battery piece to be cured, and then the first driving member 203 is used to lower the suction cup 206 and open the suction unit on the suction cup 206 to suck the battery piece. The suction cup 206 is raised to the highest position, the suction cup 206 is rotated to the position directly above the feeding position, and then the suction cup 206 is lowered to cancel the suction state of the suction cup 206 to place the battery piece on the support 102.

[0058] In a specific embodiment, the conveying structure conveys the battery piece to be cured to one end of the conveying unit 100 close to the feeding position, and then transfers the battery piece on the conveying structure to the conveying unit 100 by the suction cup 206. The conveying direction of the conveying structure and the conveying direction of the conveying unit 100 are the same, two suction cups 206 are arranged on the rotating unit 205 at intervals, and the two suction cups 206 are located on the same straight line. In this way, by rotating the rotating unit 205, one of the suction cups 206 is located above the feeding position to place the battery piece on the support 102, and the other suction cup 206 is located above the conveying structure to suck the battery piece, thereby improving the material transfer efficiency of the feeding unit 200.

[0059] The curing unit 300 is located downstream of the feeding unit 200, and the battery piece conveyed by the conveying unit 100 will pass through the area where the curing unit 300 is located. The battery piece is irradiated by the light source on the curing unit 300 to perform curing treatment on the battery piece.

[0060] The curing unit 300 comprises a first fixed frame 301 and a second fixed frame 302 arranged at intervals in the height direction. The light source comprises a first light source 303 located on the first fixed frame 301 and a second light source 304 located on the second fixed frame 302. A gap for the battery piece to pass through is provided between the first light source 303 and the second light source 304.

[0061] The first fixed frame 301 and the second fixed frame 302 are fixed to the rack 400. When the battery piece carried on the support 102 passes through the area where the curing unit 300 is located, it will pass through between the first light source 303 and the second light source 304, so that the battery piece is irradiated by the first light source 303 and the second light source 304 at the same time, improving the curing efficiency.

[0062] Specifically, the first fixed frame 301 is located above the second fixed frame 302, i.e. the first light source 303 is located above the second light source 304. The first fixed frame 301 is provided with a lifting lead screw 301a and a guide column 301b extending in the height direction. The first light source 303 is threadedly connected to the lifting lead screw 301a, and the first light source 303 can move up and down along the lifting lead screw 301a by rotating the lifting lead screw 301a. The guide column 301b passes through the first light source 303 and guides the up and down movement of the first light source 303. Preferably, the guide column 301b is provided with a plurality of guide columns.

[0063] In summary, the utility model discloses the solidification unit 300 collocation transmission unit 100 with the feeding unit 200 can improve the solidification efficiency of battery piece, guarantee the continuity of battery piece production, through parallelly arranged two transmission chains 101 collocation support 102 can improve the stability in the battery piece transmission process.

[0064] It should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

[0065] The series of detailed descriptions listed above are only specific descriptions of the feasible embodiments of the utility model, and are not used to limit the protection scope of the utility model, and equivalent embodiments or changes made without departing from the spirit of the utility model art should be included in the protection scope of the utility model.

Claims

1. A photovoltaic curing device, characterized by, The application relates to a battery piece conveying device. The application comprises: a conveying unit (100) comprising two conveying chains (101) arranged in parallel, a support unit arranged to move along the extension direction of the conveying chains (101) and used for carrying battery pieces, the support unit comprising support members (102) connected to the two conveying chains (101) respectively; a feeding unit (200) used for transferring battery pieces to the support unit; 2. The photovoltaic curing device of claim 1, wherein: a curing unit (300) arranged downstream of the feeding unit (200), the curing unit (300) comprising a light source used for irradiating battery pieces.

3. The photovoltaic curing device of claim 2, wherein: The support members (102) on the two conveying chains (101) extend towards each other. A plurality of support members (102) are arranged at intervals on any one of the conveying chains (101), The support members (102) on the two conveying chains (101) are arranged in a staggered manner.

4. The photovoltaic curing device of claim 1, wherein: Alternatively, the support members (102) on the two conveying chains (101) face each other one by one, and gaps are arranged between the two facing support members (102).

5. The photovoltaic curing device of claim 1, wherein: The support member (102) comprises a support rod (102a) connected to the conveying chain (101) and a rubber cap (102b) arranged at the end of the support rod (102a) away from the conveying chain (101).

6. Photovoltaic curing device according to claim 1 or 5, characterized in that: The conveying unit (100) further comprises a first limiting plate (103) arranged above the support member (102), a plurality of first limiting members (103a) are arranged on the first limiting plate (103) in the extension direction of the conveying chain (101), and the support member (102) is in contact with the first limiting members (103a).

7. The photovoltaic curing device of claim 1, wherein: The conveying unit (100) further comprises a second limiting plate (104) arranged below the support member (102), a plurality of second limiting members (104a) are arranged on the second limiting plate (104) in the extension direction of the conveying chain (101), and the support member (102) is in contact with the second limiting members (104a).

8. The photovoltaic curing device of claim 1, wherein: The conveying unit (100) further comprises a driving sprocket (105), a driven sprocket (106) and a driving motor (107) used for driving the driving sprocket (105) to rotate, and the conveying chain (101) is connected between the driving sprocket (105) and the driven sprocket (106). The feeding unit (200) comprises a fixing seat (201), a lifting support (202) connected to the fixing seat (201), a first driving member (203) arranged at the bottom of the lifting support (202) and used for driving the lifting support (202) to move along the height direction, a second driving member (204) arranged at the top of the lifting support (202), a rotating unit (205) connected to the output end of the second driving member (204), and a suction disc (206) arranged on the rotating unit (205).

9. The photovoltaic curing device of claim 1, wherein: The curing unit (300) comprises a first fixing frame (301) and a second fixing frame (302) which are arranged at intervals along a height direction, the light source comprises a first light source (303) located on the first fixing frame (301) and a second light source (304) located on the second fixing frame (302), and a gap for the battery sheet to pass through is arranged between the first light source (303) and the second light source (304).

10. The photovoltaic curing device of claim 9, wherein: The first light source (303) is located above the second light source (304), the first fixing frame (301) comprises a lifting lead screw (301a), and the first light source (303) is threadedly connected to the lifting lead screw (301a).