Power supply module

By using a pin structure and spring design, the problems of complex installation and loose bolts in traditional power modules are solved, enabling rapid disassembly and improving the maintenance flexibility and stability of the equipment.

CN223638531UActive Publication Date: 2025-12-05SHENZHEN SHENBAO ELECTRONIC METER CO LTD
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Patent Information

Application Number
CN202422848571.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-12-05
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The installation process of traditional power module battery packs is cumbersome, requiring professional personnel to operate, which increases the initial setup cost and extends the equipment deployment time. In addition, the bolt fixing method is prone to loosening, affecting the stability and safety of the equipment.

Method used

The device employs a pin structure for quick disassembly of battery packs and adds spring clips to the bolted connections to provide continuous preload and prevent loosening. Combined with a cooling fan and dustproof pad design, it improves the device's maintenance flexibility and stability.

Benefits of technology

It enables rapid installation and maintenance of power modules, reduces the need for professional personnel, improves equipment reliability and vibration resistance, and reduces the risk of failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a power supply module, which relates to the technical field of battery packs, and comprises a module shell, a rotating shaft rotationally connected to the top end of the module shell, a cover plate fixed on the peripheral surface of the rotating shaft, a fixed limiting plate fixed on the peripheral surface of the module shell, a base plate detachably connected to the inside of the module shell, and a battery pack block fixed on the top end of the base plate, a first sliding rod is fixed to the inner wall of the first sliding bin; a first sliding block is slidably connected to the surface of the first sliding rod; a fixed column is fixed to the side wall of the first sliding block; a second sliding bin is fixed to the upper end of the fixed base; a second sliding block is fixed to the side end of the supporting spring, a second sliding rod is connected to the bottom of the second sliding block in a sliding mode, and a fixing bolt is fixed to the front end of the second sliding block.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery pack technical field especially relates to power module. BACKGROUND

[0002] With the global attention to environmental protection and climate change issues, renewable energy such as wind power, solar energy and the like has been rapidly developed, however, these renewable energy has volatility and uncertainty, which brings huge flexibility demand to the power system, in order to cope with this challenge, power module needs to be introduced to balance power supply and demand, and guarantee the stable operation of the power system, with the continuous progress of electronic technology and the growth of market demand, power module is also developing and improving, power module has higher reliability, longer service life and lower energy consumption, which can meet the needs of different fields and scenes, at the same time, a large number of enterprises producing power modules have emerged in the market, providing consumers with more choices.

[0003] In the prior art, the installation process of the battery pack of the traditional power module is relatively cumbersome, which brings many inconveniences in actual use, first, due to the complex installation steps, professional personnel are often required to operate, which not only increases the cost of initial setting, but also prolongs the time of equipment deployment, for emergency or temporary application scenarios, such delay may adversely affect the project progress. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving the shortcomings in the prior art and provides a power module.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a power module, comprising a module shell, a rotating shaft is rotatably connected to the top end of the module shell, a cover plate is fixed on the surface of the rotating shaft, a fixed limiting plate is fixed on the surface of the module shell, a pad is detachably connected inside the module shell, a battery pack block is fixed on the top end of the pad, a fixed base is fixed at both ends of the module shell, a first sliding bin is fixed on the top end of the fixed base, a first sliding rod is fixed on the inner wall of the first sliding bin, a first sliding block is slidably connected to the surface of the first sliding rod, a fixed column is fixed on the side wall of the first sliding block, a second sliding bin is fixed on the upper end of the fixed base, a supporting spring is fixed inside the second sliding bin, a second sliding block is fixed on the side end of the supporting spring, a second sliding rod is slidably connected to the bottom of the second sliding block, a fixed bolt is fixed on the bottom of the cover plate, the surface of the lock pin is slidably connected with the front end of the fixed bolt, a spring sliding pin is slidably connected to the side end of the second sliding rod, a pushing spring is fixed on the bottom of the spring sliding pin, the side end of the pushing spring is fixedly connected with the inner wall of the second sliding block, and a locking tooth is fixed on the top end of the second sliding bin.

[0006] Preferably, the fixed limiting plate is internally fixed with a fixed ring, the fixed ring is internally slidably connected with a fixed bolt, the fixed bolt is threadedly connected with a nut at the upper end, and the fixed ring is internally slidably connected with a round bottom plate, and the fixed ring is fixed with a supporting spring piece at the bottom, in the prior art, a conventional power module is usually fixed by a conventional bolt, although this fixing mode can ensure stable operation of the equipment in the initial stage, with the passage of time, the bolt is prone to loosening or even falling off due to various reasons, thereby potentially threatening the normal operation of the equipment, after long-time operation, the bolt can gradually loosen due to factors such as vibration and temperature change, in an industrial site or outdoor environment, the equipment is often affected by various mechanical vibrations and impacts, these forces can gradually be transmitted to the fixed bolt, resulting in a decrease in the fastening force, in view of the problems, the utility model increases the spring piece in the bolt connection, the spring piece can provide continuous pre-tightening force, when the bolt and the nut are tightened, the spring piece can generate a continuous compression force on the bolt due to the elastic property, the force can be converted into pre-tightening force of the bolt, preventing the bolt from loosening due to external force, when subjected to vibration or impact, the spring piece can absorb part of the energy, reducing the influence of the external force on the bolt connection, the continuous elastic force of the spring piece can enable the nut and the bolt thread connection pair to continuously maintain a friction force, generating a resisting moment, thereby preventing the nut from loosening and avoiding the problem of device damage caused by bolt loosening and falling off.

[0007] Preferably, the module shell is internally fixed with a heat dissipation plate, and the heat dissipation plate is internally fixed with a heat dissipation fan, the introduction of the heat dissipation fan can significantly enhance the heat exchange efficiency inside the module, when the equipment is running, the heat generated can be quickly discharged through the heat dissipation fan, effectively reducing the temperature inside the module, thereby maintaining the stability and reliability of the equipment operation.

[0008] Preferably, the module shell inner wall is fixed with a dustproof pad, the dustproof pad can effectively block dust, dirt and other small particles from entering the module interior, protecting the internal elements from pollution.

[0009] Preferably, the first sliding block is fixed with a rubber pad at the upper end, the rubber pad is usually made of soft material, which can provide a more comfortable touch, making the user feel more smooth and natural when operating the knob.

[0010] Preferably, the supporting spring is a double-strand spring, the double-strand spring has excellent energy storage and release capacity, the double-helix structure allows a larger number of coils to be used, which means higher energy storage capacity, ensuring stable operation of the system and reducing the risk of mechanical failure.

[0011] Preferably, the module shell bottom is provided with a V-shaped groove, which can increase the heat dissipation area of the module shell bottom and improve the heat dissipation efficiency. When the device is running, the generated heat can be dissipated faster through the V-shaped groove, which helps to maintain the appropriate temperature inside the device.

[0012] Advantages

[0013] 1、In the prior art, the installation process of the battery pack of the traditional power module is relatively complicated, which brings many inconveniences in actual use. First, due to the complex installation steps, professional personnel is often required to operate, which not only increases the initial setting cost, but also prolongs the equipment deployment time. For emergency or temporary application scenarios, such delay may adversely affect the project progress. To solve such problems, the utility model utilizes the bolt structure. When the staff needs to replace and install the module, the staff pushes the first sliding block to move left, and at the same time, pushes the elastic sliding bolt to move into the second sliding block with the help of the fixed column, until the fixed column moves to the rear end of the elastic sliding bolt. At this time, the elastic sliding bolt is ejected, and then the first sliding block is moved right until the fixed bolt is separated from the lock pin, so that the cover plate can be opened to replace the battery pack block inside the module shell. After replacement is completed, the user presses the cover plate, and at the same time, continues to push the first sliding block right with the other hand, until the elastic sliding bolt moves to the surface of the locking tooth, and then the elastic sliding bolt moves into the second sliding block, until the elastic sliding bolt is separated from the fixed column, and then the spring pushes the reset lock pin, so as to complete the sealing, thereby realizing quick disassembly and improving the maintainability and flexibility of the power module.

[0014] 2、In the prior art, the traditional power module is usually fixed by conventional bolts. Although this fixing method can ensure stable operation of the device at the initial stage, the bolts are prone to loosen or even fall off due to various reasons over time, thereby potentially threatening the normal operation of the device. After a long time of operation, the bolts may gradually loosen due to factors such as vibration and temperature change. In industrial sites or outdoor environments, the device is often affected by various mechanical vibrations and impacts. These forces will gradually be transmitted to the fixed bolts, causing the fastening force to decrease. To solve such problems, the utility model increases the elastic sheet in the bolt connection. The elastic sheet can provide a continuous pre-tightening force. When the bolt and the nut are tightened, the elastic sheet will generate a continuous compression force on the bolt due to its elastic properties. This force can be converted into a pre-tightening force on the bolt, preventing the bolt from loosening due to external forces. When subjected to vibration or impact, the elastic sheet can absorb part of the energy, reducing the influence of these external forces on the bolt connection. The continuous elastic force of the elastic sheet can make the nut and bolt thread connection pair continuously maintain a friction force, generating a resistance torque, thereby preventing the nut from loosening and avoiding the problem of device damage caused by bolt loosening. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0016] Figure 2 It is a locking structure schematic view in the utility model;

[0017] Figure 3 It is an internal structure schematic view of the utility model;

[0018] Figure 4 It is a fixed structure schematic view of the utility model.

[0019] Legend:

[0020] 1, module shell;101, rotating shaft;102, cover plate;103, fixed limiting plate;104, lock pin;105, battery block;106, backing plate;2, fixed base;201, first sliding bin;202, first sliding rod;203, first sliding block;204, fixed column;205, second sliding bin;206, supporting spring;207, second sliding block;208, second sliding rod;209, elastic sliding pin;210, locking tooth;301, fixed ring;302, fixed bolt;303, nut;304, round bottom plate;305, supporting spring piece;4, heat sink. Specific implementation

[0021] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the following further describes the utility model in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without creative labor all belong to the protection scope of the utility model.

[0022] The specific embodiments of the utility model are described below in combination with the drawings. Specific embodiments:

[0024] Reference Figures 1-4The utility model provides a power module, including module shell 1, the top rotary joint of module shell 1 has the pivot 101, the pivot 101 peripheral surface is fixed with the cover plate 102, the peripheral surface of module shell 1 is fixed with fixed limiting plate 103, the inside detachable connection of module shell 1 has the backing plate 106, the top of backing plate 106 is fixed with battery pack 105, the both ends of module shell 1 are fixed with fixed base 2, and the top of fixed base 2 is fixed with first sliding bin 201, and the inner wall of first sliding bin 201 is fixed with first sliding rod 202, and the surface of first sliding rod 202 is slidably connected with first sliding block 203, and the side wall of first sliding block 203 is fixed with fixed column 204, and the upper end of fixed base 2 is fixed with second sliding bin 205, and the inside fixed of second sliding bin 205 has support spring 206, and the side end of support spring 206 is fixed with second sliding block 207, and the bottom of second sliding block 207 is slidably connected with second sliding rod 208, and the front end of second sliding block 207 is fixed with fixed bolt, and the bottom of cover plate 102 is fixed with lock pin 104, and the surface of lock pin 104 is slidably connected with the front end of fixed bolt, and the side end of second sliding rod 208 is slidably connected with elastic slide pin 209, and the bottom of elastic slide pin 209 is fixed with push spring, and the side end of push spring is fixedly connected with the inner wall of second sliding block 207, and the top of second sliding bin 205 is fixed with locking tooth 210, in the prior art, the installation process of the battery pack of traditional power module is more complicated, and this feature has brought many inconveniences in actual use, first, because the installation step is complex, often needs professional personnel to operate, this not only increases the cost of initial setting, also lengthens the time of equipment deployment, for the emergency or temporary application scene, this delay can cause adverse effects on project progress, in view of this kind of problem, the utility model discloses a bolt structure, when the staff needs to replace and install the module, the staff pushes first sliding block 203 to move left, at the same time, with the help of fixed column 204, push elastic slide pin 209 to move to the inside of second sliding block, until fixed column 204 moves to the rear end of elastic slide pin 209, at this time, he elastic slide pin 209 pops out, then first sliding block 203 moves right, until fixed bolt separates from lock pin 104, that is, can open cover plate 102 to replace battery pack 105 in the inside of module shell 1, when replacement is finished, the user presses cover plate 102, and the other hand continues to push first sliding block 203 right, until elastic slide pin 209 moves to the surface of locking tooth 210, then elastic slide pin 209 moves to the inside of second sliding block, until elastic slide pin 209 separates from fixed column 204, with the help of spring, reset lock pin 104, to complete sealing, to realize quick disassembly, improve the maintainability flexibility of power module.

[0025] The fixed ring 301 is internally fixed with a fixed bolt 302, the upper end of the fixed bolt 302 is threadedly connected with a nut 303, the fixed ring 301 is internally slidably connected with a circular bottom plate 304, the bottom of the fixed ring 301 is fixed with a supporting spring piece 305, the module shell 1 is internally fixed with a heat dissipation plate 4, the inner wall of the module shell 1 is fixed with a dustproof pad, the upper end of the first sliding block 203 is fixed with a rubber pad, the supporting spring 206 is a double spring, and the bottom of the module shell 1 is provided with a V-shaped groove.

[0026] The working principle of the utility model is: when the staff needs to replace and install the module, the staff pushes the first sliding block 203 to move left, and pushes the elastic slide pin 209 to move to the inside of the second sliding block by the fixed column 204, until the fixed column 204 moves to the rear end of the elastic slide pin 209, at this time, the elastic slide pin 209 is popped out, then the first sliding block 203 is moved right, until the fixed pin is separated from the lock pin 104, the cover plate 102 can be opened to replace the battery pack 105 inside the module shell 1, when the replacement is completed, the user presses the cover plate 102, and the other hand continues to push the first sliding block 203 right, until the elastic slide pin 209 moves to the surface of the locking tooth 210, then the elastic slide pin 209 moves to the inside of the second sliding block, until the elastic slide pin 209 is separated from the fixed column 204, then the spring pushes the reset lock pin 104, so that sealing is completed, so that quick disassembly is realized, and the maintenance flexibility of the power module is improved.

[0027] In the utility model, unless there is definite stipulation and limitation, the first feature is "on" or "under" the second feature, which can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through other features between them. Moreover, the first feature "on", "above" and "on the surface of" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "under the surface of" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0028] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, the above examples and the description in the specification are only preferred examples of the utility model and are not used to limit the utility model, various changes and improvements of the utility model fall within the scope of the utility model without departing from the spirit and range of the utility model. The protection scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. A power module, comprising a module housing (1), wherein a rotating shaft (101) is rotatably connected to the top of the module housing (1), a cover plate (102) is fixed to the circumference of the rotating shaft (101), a fixing limiting plate (103) is fixed to the circumference of the module housing (1), a pad plate (106) is detachably connected inside the module housing (1), and a battery pack (105) is fixed to the top of the pad plate (106), characterized in that: The both ends of the module shell (1) are fixed with fixed base (2), the top end of fixed base (2) is fixed with first sliding bin (201), the inner wall of first sliding bin (201) is fixed with first sliding rod (202), the surface of first sliding rod (202) is slidably connected with first sliding block (203), the side wall of first sliding block (203) is fixed with fixed column (204), the upper end of fixed base (2) is fixed with second sliding bin (205), the inside of second sliding bin (205) is fixed with support spring (206), the side end of support spring (206) is fixed with second sliding block (207), the bottom of second sliding block (207) is slidably connected with second sliding rod (208), the front end of second sliding block (207) is fixed with fixed bolt, the bottom of cover plate (102) is fixed with lock pin (104), the surface of lock pin (104) is slidably connected with the front end of fixed bolt, the side end of second sliding rod (208) is slidably connected with elastic sliding pin (209), the bottom of elastic sliding pin (209) is fixed with push spring, the side end of push spring is fixedly connected with the inner wall of second sliding block (207), the top end of second sliding bin (205) is fixed with locking tooth (210).

2. The power module of claim 1, wherein: The inside of fixed limiting plate (103) is fixed with fixed ring (301), the inside of fixed ring (301) is slidably connected with fixed peg (302), the upper end of fixed peg (302) is threadedly connected with nut (303), the inside of fixed ring (301) is slidably connected with round bottom plate (304), the bottom of fixed ring (301) is fixed with support spring piece (305).

3. The power module of claim 1, wherein: The inside of module shell (1) is fixed with heat dissipation plate (4), the inside of heat dissipation plate (4) is fixed with heat dissipation fan.

4. The power module of claim 1, wherein: The inner wall of module shell (1) is fixed with dustproof pad.

5. The power module of claim 1, wherein: The upper end of first sliding block (203) is fixed with rubber pad.

6. The power module of claim 1, wherein: Support spring (206) adopts double spring.

7. The power module of claim 1, wherein: The bottom of module shell (1) is provided with V-shaped groove.