High-voltage plug wire terminal assembling and welding detection machine

Abstract

The utility model discloses a high-voltage plug wire terminal assembling and welding detection machine, which comprises a rack, and a feeding mechanism, a welding mechanism, a detection mechanism, a defective product cutting mechanism and a finished product cutting mechanism which are mounted on the rack and are sequentially arranged along the conveying direction of a terminal material belt, the feeding mechanism comprises a first support, a feeding runner, a second support, a feeding air cylinder, a feeding sliding block, a jacking air cylinder, a jacking block and a material clamping assembly, the feeding runner is installed on the first support, the feeding air cylinder is installed on the second support and drives the feeding sliding block to move, the feeding sliding block is installed on the second support in a sliding mode through a linear sliding rail, and the jacking air cylinder is installed on the jacking block. A jacking air cylinder is installed at the side end of the feeding sliding block and drives a jacking block to move up and down, and a clamping assembly is installed on the jacking block. By means of the mode, automatic feeding, positioned welding, CCD product appearance, size and welding spot detection and defective product removal are completed.

Description

TECHNICAL FIELD

[0001] The utility model relates to terminal assembly technical field, especially a kind of high pressure patch cord terminal assembly welding detection machine. BACKGROUND

[0002] High pressure patch cord terminal is formed by punch press stamping, and high pressure patch cord terminal material belt is as shown in Figure Figure 1 After high pressure patch cord terminal material is discharged, parts a and parts b need to be welded together, after welding, detection is carried out, and after detection, defective products and products need to be cut and stacked together, at present, it is mostly relied on manual operation, resulting in low production efficiency and high cost, and some equipment in the market replaces manual operation, needs multiple equipment cooperation, one side of high pressure patch cord terminal material belt is provided with material belt hole, such as using positioning needle to pull material belt feeding, feeding is unstable, product on material belt is prone to skew, positioning is not accurate, which directly affects subsequent welding.

[0003] Based on the above defects and deficiencies, it is necessary to improve the existing technology and design a high pressure patch cord terminal assembly welding detection machine. CONTENT OF UTILITY MODEL

[0004] The utility model mainly solves the technical problem to provide a kind of high pressure patch cord terminal assembly welding detection machine, complete automatic feeding, positioning welding, CCD detects product appearance, size, welding spot and removes defective product.

[0005] To solve the above technical problems, one technical scheme of the utility model is: provide a kind of high pressure patch cord terminal assembly welding detection machine, the high pressure patch cord terminal assembly welding detection machine includes rack, feeding mechanism, welding mechanism, detection mechanism, defective product cutting mechanism and finished product cutting mechanism, the rack is installed with the feeding mechanism for conveying material belt, welding mechanism, detection mechanism, defective product cutting mechanism and finished product cutting mechanism are sequentially arranged along the material belt conveying direction;The feeding mechanism includes first support, feeding flow channel, second support, feeding cylinder, feeding slide block, jacking cylinder, jacking block and clamping assembly, the feeding flow channel is installed on the first support, the feeding cylinder is installed on the second support, the feeding cylinder drives the feeding slide block to move, the feeding slide block is slidably installed on the second support by linear slide rail, the jacking cylinder is installed on the side end of feeding slide block, the jacking cylinder drives the jacking block to move up and down, and the clamping assembly is installed on the jacking block.

[0006] Preferably, the material clamping assembly comprises a vertical sliding seat, a sliding plate, a material clamping cylinder, a horizontal sliding seat, a clamping jaw and a cam follower, the vertical sliding seat is fixed on the lifting block, the sliding plate is vertically slidably installed on the vertical sliding seat, the material clamping cylinder is installed on the vertical sliding seat and drives the sliding plate to move up and down, the horizontal sliding seat is installed on the top side end of the vertical sliding seat, the two clamping jaws are horizontally slidably installed on the horizontal sliding seat, the two clamping jaw parts are arranged on the top of the clamping jaw, the two clamping jaw parts are arranged in staggered mode, the arc-shaped grooves for clamping the terminal products are arranged on the opposite surfaces of the adjacent two clamping jaw parts, the cam follower is installed on the clamping jaw, the two opposite and obliquely distributed material guiding waist-shaped holes are formed in the sliding plate, and the cam follower is located in the material guiding waist-shaped hole.

[0007] Preferably, the welding mechanism comprises a hand-operated screw rod linear module vertically installed on the rack, an adjusting plate installed on the moving end of the hand-operated screw rod linear module and a laser welding machine installed on the adjusting plate.

[0008] Preferably, the detection mechanism comprises a first CCD camera module horizontally arranged for detecting the appearance size of the product, a second CCD camera module vertically arranged for detecting the appearance size of the product and a third CCD camera module vertically arranged for detecting the welding spot of the product.

[0009] Compared with the prior art, the utility model has the beneficial effects that:

[0010] The feeding mechanism automatically clamps, positions and feeds the products on the terminal material belt, so that subsequent positioning and welding are facilitated.

[0011] The detection mechanism can realize product size and welding machine fault identification.

[0012] The fault product cutting mechanism automatically removes the faulty products. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a structural schematic view of the high-voltage wiring terminal material belt.

[0014] Figure 2 It is a top view of the high-voltage wiring terminal assembly welding detection machine.

[0015] Figure 3 It is a structural schematic view of the high-voltage wiring terminal assembly welding detection machine.

[0016] Figure 4 It is a structural schematic view of the feeding mechanism of the high-voltage wiring terminal assembly welding detection machine.

[0017] Figure 5 It is a structural schematic view of the material clamping assembly of the high-voltage wiring terminal assembly welding detection machine.

[0018] Figure 6It is a kind of high pressure wiring terminal assembly welding detection machine's clamping component part structure schematic view.

[0019] Wherein, 1, rack, 2, feeding mechanism, 21, first support, 22, feeding flow channel, 23, second support, 24, feeding cylinder, 25, feeding slider, 26, jacking cylinder, 27, jacking block, 28, clamping component, 281, vertical sliding seat, 282, sliding plate, 2820, material guide waist hole, 283, clamping cylinder, 284, transverse sliding seat, 285, clamping jaw, 2851, clamping jaw part, 286, cam follower, 3, welding mechanism, 31, hand screw straight line module, 32, adjusting plate, 33, laser welding machine, 4, detection mechanism, 41, first CCD camera module, 42, second CCD camera module, 43, third CCD camera module, 5, defective product cutting mechanism, 6, finished product cutting mechanism. DETAILED DESCRIPTION

[0020] The preferred embodiments of the utility model are described in detail below with reference to the drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, and the protection scope of the utility model is more clearly and explicitly defined.

[0021] Please refer to Figures 1 to 6 The utility model embodiment includes:

[0022] A high pressure wiring terminal assembly welding detection machine, the high pressure wiring terminal assembly welding detection machine includes rack 1, feeding mechanism 2, welding mechanism 3, detection mechanism 4, defective product cutting mechanism 5 and finished product cutting mechanism 6, the feeding mechanism 2 for conveying material belt is installed on the rack 1, and welding mechanism 3, detection mechanism 4, defective product cutting mechanism 5 and finished product cutting mechanism 6 are sequentially arranged along the material belt conveying direction.

[0023] The feeding mechanism 2 includes first support 21, feeding flow channel 22, second support 23, feeding cylinder 24, feeding slider 25, jacking cylinder 26, jacking block 27 and clamping component 28, the feeding flow channel 22 is installed on the first support 21, the feeding cylinder 24 is installed on the second support 23, the feeding cylinder 24 drives the feeding slider 25 to move, the feeding slider 25 is slidably installed on the second support 23 through linear slide rail, the jacking cylinder 26 is installed on the side end of the feeding slider 25, the jacking cylinder 26 drives the jacking block 27 to move up and down, and the clamping component 28 is installed on the jacking block 27.

[0024] The clamping assembly 28 comprises a vertical sliding seat 281 fixed to the jacking block 27, a sliding plate 282 vertically slidingly installed on the vertical sliding seat 281, a clamping cylinder 283 installed on the vertical sliding seat 281 and driving the sliding plate 282 to move up and down, a horizontal sliding seat 284 installed on the top side end of the vertical sliding seat 281, two clamping jaws 285 horizontally slidingly installed on the horizontal sliding seat 284, two clamping jaw portions 2851 provided on the top of the clamping jaws 285, the two clamping jaw portions 2851 being staggered and provided on opposite faces of the adjacent two clamping jaws 285, and an arc-shaped groove for clamping the terminal product being provided on the opposite faces of the adjacent two clamping jaw portions 2851, and a cam follower 286 installed on the clamping jaw 285.

[0025] The welding mechanism 3 comprises a hand-operated screw rod linear module 31 vertically installed on the rack 1, an adjusting plate 32 installed on the moving end of the hand-operated screw rod linear module 31, and a laser welding machine 33 installed on the adjusting plate.

[0026] The detection mechanism 4 comprises a first CCD camera module 41 horizontally provided for detecting the appearance size of the product, a second CCD camera module 42 vertically provided for detecting the appearance size of the product, and a third CCD camera module 43 vertically provided for detecting the welding spot of the product.

[0027] When the high-voltage wiring terminal assembly welding detection machine works, the terminal material belt product is punched out by the punch, and the terminal material belt is driven to feed by the feeding mechanism 2. Specifically, the jacking cylinder 26 drives the clamping assembly 28 to move up and pass through the first support 21, the product on the terminal material belt is located between the two clamping jaw portions 2851, the clamping cylinder 283 drives the sliding plate 282 to move up, and the two clamping jaws 285 move relatively under the guidance of the material guiding waist-shaped hole 2820, so as to clamp the terminal product. The feeding cylinder 24 drives the feeding sliding block 25 to move, so as to realize automatic clamping, positioning and feeding. The laser welding machine 33 of the welding mechanism 3 laser welds the positioned product. The feeding mechanism 2 is reset, and the welding is completed and sent to the next position by the feeding mechanism 2. The product is sent to the detection mechanism 4, and the CCD camera starts to detect the appearance size and the welding spot of the product. The detection result is output to the PLC by the CCD camera. The terminal material belt is continuously conveyed to the defective product cutting mechanism 5, the defective product cutting mechanism 5 cuts the defective product, the terminal material belt is continuously conveyed to the finished product cutting mechanism 6, and the finished product cutting mechanism 6 cuts the finished product.

[0028] The utility model discloses a high -voltage wiring terminal assembly welding detection machine realizes product positioning welding, CCD detection to remove defective products, and packaging automation production improves product production efficiency, and saves manpower.

[0029] The above is only the embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation using the utility model specification and the attached drawing contents, or direct or indirect application in other related technical fields, are all included in the patent protection range of the utility model.

Claims

1. A high pressure terminal assembly weld inspection machine characterized by: The machine frame, feeding mechanism, welding mechanism, detection mechanism, defective product cutting mechanism and finished product cutting mechanism, the machine frame is provided with feeding mechanism for feeding the material belt, welding mechanism, detection mechanism, defective product cutting mechanism and finished product cutting mechanism are sequentially arranged along the material belt conveying direction; the feeding mechanism comprises a first support, a feeding flow channel, a second support, a feeding cylinder, a feeding slider, a jacking cylinder, a jacking block and a material clamping assembly, the feeding flow channel is installed on the first support, the feeding cylinder is installed on the second support, the feeding cylinder drives the feeding slider to move, the feeding slider is slidably installed on the second support through a linear slide rail, the jacking cylinder is installed on the side end of the feeding slider, the jacking cylinder drives the jacking block to move up and down, and the material clamping assembly is installed on the jacking block.

2. A high pressure terminal assembly weld inspection machine as defined in claim 1, wherein: The material clamping assembly comprises a vertical sliding seat, a sliding plate, a clamping cylinder, a horizontal sliding seat, a clamping jaw and a cam follower, the vertical sliding seat is fixed on the jacking block, the sliding plate is slidably installed on the vertical sliding seat, the clamping cylinder is installed on the vertical sliding seat and drives the sliding plate to move up and down, the horizontal sliding seat is installed on the top side end of the vertical sliding seat, the horizontal sliding seat is slidably installed with two clamping jaws, the top of the clamping jaw is provided with two clamping portions, the two clamping portions are arranged in a staggered manner, the opposite surfaces of the two clamping portions are provided with arc-shaped grooves for clamping terminal products, the cam follower is installed on the clamping jaw, and the sliding plate is provided with two opposite and obliquely distributed material guide waist-shaped holes, and the cam follower is located in the material guide waist-shaped hole.

3. A high pressure terminal assembly weld inspection machine as defined in claim 1, wherein: The welding mechanism comprises a hand-operated screw rod linear module vertically installed on the machine frame, an adjusting plate installed on the moving end of the hand-operated screw rod linear module and a laser welding machine installed on the adjusting plate.

4. The high pressure terminal assembly weld inspection machine of claim 1, wherein: The detection mechanism comprises a first CCD camera module horizontally arranged for detecting the appearance size of the product, a second CCD camera module vertically arranged for detecting the appearance size of the product and a third CCD camera module vertically arranged for detecting the welding spot of the product.

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