Automatic rolling machine
By introducing a drive component and tension adjustment assembly into the kneading machine, combined with a weight sensor, automated pressure adjustment of the kneading machine is achieved, solving the inconvenience of manual pressure adjustment, improving operating efficiency, and reducing equipment replacement costs.
Patent Information
- Application Number
- CN202423110923.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing kneading machines require manual pressure adjustment during the kneading process, which makes operation inconvenient and difficult to automate, and the cost of replacing the equipment is high.
By adding a drive unit and a tension adjustment component to the kneading machine, combined with a weight sensor, automated control is achieved. The drive unit drives the handwheel to rotate, the tension adjustment component adjusts the belt tension, and the weight sensor detects the pressure and controls the motor rotation, thus achieving automated pressure regulation.
The process of kneading has been automated, which has improved operational efficiency, reduced equipment replacement costs, and ensured the uniformity of tea kneading.
Smart Images

Figure CN223640090U_ABST
Abstract
Description
Technical Field
[0001] This utility model is specifically an automated kneading machine for tea making. Background Technology
[0002] A tea rolling machine is a machine that can maintain the fiber structure of tea leaves without damaging them, ensure uniform tea quality, and is easy to operate. It mainly consists of a lotus seat, a transmission group, and a cloth rolling rod. The lotus seat has several lotus-shaped pieces, which are driven by the transmission group to open and close, rolling and compressing the tea leaves. Another drive motor drives the lotus seat to rotate, and together with the cloth rolling rod, the cloth bag is automatically rolled into a knot, gradually reducing the volume of the cloth bag, thus achieving the function of double rolling of tea leaves and reducing their volume.
[0003] In traditional kneading machines, tea leaves inside the aluminum cylinder are distributed onto the lotus seat during operation. During the kneading process, the pressure of the pressure cap on the tea leaves inside the aluminum cylinder decreases, requiring manual adjustment of the pressure cap by rotating the handwheel to maintain the pressure. Manual adjustment is cumbersome and requires stopping the machine, making real-time control impossible. Existing technology controls the pressure by controlling the column retraction with an electric push rod. However, achieving automated control would require replacing the equipment, and bulk replacement would be expensive. Therefore, this application is submitted to achieve the desired result through technical modification. Utility Model Content
[0004] The purpose of this invention is to provide an automated kneading machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An automated kneading machine includes a control unit, a support leg, a tripod, a lotus seat, an aluminum cylinder, a cross arm, a pressure cap, a handwheel, and a column. The aluminum cylinder, located on top of the lotus seat, is mounted on the support leg via the tripod. The cross arm and pressure cap are mounted on the tripod via the column. A handwheel is provided on the column, which can drive the column to move the cross arm up and down. A drive component is mounted on the top of the tripod. The output end of the drive component is connected to the handwheel, causing the handwheel to rotate and drive the column to move the cross arm.
[0007] As a further embodiment of this utility model: the driving component includes a drive motor, a drive wheel, a transmission belt and a driven wheel. The drive motor is mounted on a tripod, the output shaft of the drive motor is mounted with a drive wheel, and the driven wheel is mounted on the handwheel. The drive wheel and the driven wheel are connected by a drive wheel transmission.
[0008] As a further embodiment of this utility model: the handwheel includes a drive shaft, a rocker wheel, and a lead screw. The rocker wheel is installed at one end of the drive shaft, and the rocker wheel and the driven wheel are fixed together by the lead screw.
[0009] As a further improvement of this utility model: the drive motor is mounted to the tripod via a tension adjustment assembly;
[0010] The tension adjustment assembly includes a sliding seat, a bearing, a bracket, and a threaded adjustment rod. The drive motor is mounted on the sliding seat, which is slidably connected to the tripod via a slide rail. The bracket is mounted on the top of the tripod, and the sliding seat and the bracket are connected via a threaded adjustment rod. The threaded adjustment rod and the sliding seat are rotatably connected via a bearing, and the threaded adjustment rod and the bracket are threaded together.
[0011] As a further improvement of this utility model: a weight sensor is installed between the tripod and the cross arm, and the weight sensor is connected to the control terminal by an electrical signal.
[0012] As a further embodiment of this invention: the drive motor is electrically connected to the control terminal, and the control terminal controls the rotation of the drive motor through the electrical signal of the weight sensor. The drive motor is a stepper motor.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This automated kneading machine adds a drive component and a tension adjustment component to the existing technology. The drive component drives the handwheel to rotate without changing the existing technical structure, and the tension adjustment component can adjust the distance between the drive wheel and the driven wheel to control the belt tension. Together with a weight sensor, it achieves automated control. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of an automated kneading machine;
[0016] Figure 2 An exploded view of the drive component and tension adjustment assembly in an automated kneading machine;
[0017] Figure 3 This is a schematic diagram of the structural assembly of the drive component and tension adjustment assembly in an automated kneading machine.
[0018] In the diagram: 1. Support leg; 2. Tripod; 3. Lotus seat; 4. Aluminum cylinder; 5. Tension adjustment assembly; 501. Sliding seat; 502. Bearing; 503. Bracket; 504. Threaded adjustment rod; 6. Cross arm; 7. Pressure cap; 8. Drive component; 801. Drive motor; 802. Drive wheel; 803. Transmission belt; 804. Driven wheel; 9. Handwheel; 901. Drive shaft; 902. Rocker wheel; 903. Lead screw; 10. Drive column; 11. Weight sensor. Detailed Implementation
[0019] Please see Figures 1-3In this embodiment of the utility model, an automated kneading machine includes a control end, a support leg 1, a tripod 2, a lotus seat 3, an aluminum cylinder 4, a cross arm 6, a pressure cap 7, a handwheel 9, and a column 10. The aluminum cylinder 4, located on top of the lotus seat 3, is mounted on the support leg 1 via the tripod 2. The cross arm 6 and the pressure cap 7 are mounted on the tripod 2 via the column 10. The column 10 is equipped with a handwheel 9 that can drive the column 10 to move the cross arm 6 up and down. A drive component 8 is mounted on the top of the tripod 2. The output end of the drive component 8 is connected to the handwheel 9, causing the handwheel 9 to rotate and drive the column 10 to move the cross arm 6. The drive component 8 drives the handwheel 9 to rotate, and the rotation of the handwheel 9 drives the column 10 to drive the pressure cap 7 to apply pressure to the tea leaves in the aluminum cylinder 4, maintaining the pressure of the pressure cap 7 on the tea leaves in the aluminum cylinder 4, and ensuring uniform kneading and output.
[0020] In a preferred embodiment, the drive component 8 includes a drive motor 801, a drive wheel 802, a transmission belt 803, and a driven wheel 804. The drive motor 801 is mounted on the tripod 2. The output shaft of the drive motor 801 is equipped with the drive wheel 802. The driven wheel 804 is mounted on the handwheel 9. The drive wheel 802 and the driven wheel 804 are connected by the drive wheel 802. The drive motor 801 is driven by the drive wheel 802, the transmission belt 803, and the driven wheel 804. The drive motor 801 drives the handwheel 9 to adjust the pressure cover 7.
[0021] In a preferred embodiment, the handwheel 9 includes a drive shaft 901, a rocker wheel 902, and a lead screw 903. The rocker wheel 902 is mounted on one end of the drive shaft 901. The rocker wheel 902 is fixed to the driven wheel 804 by the lead screw 903. A hole is opened on the handwheel 9, through which the lead screw 903 can pass and be fixed to the driven wheel 804, achieving a static connection between them. No welding is required and the original equipment structure is not affected, making modification convenient.
[0022] In a preferred embodiment, the drive motor 801 is mounted to the tripod 2 via the tension adjustment assembly 5;
[0023] The tension adjustment assembly 5 includes a sliding seat 501, a bearing 502, a bracket 503, and a threaded adjustment rod 504. The drive motor 801 is mounted on the sliding seat 501. The sliding seat 501 is slidably connected to the tripod 2 via a slide rail. The bracket 503 is mounted on the top of the tripod 2. The sliding seat 501 and the bracket 503 are connected via the threaded adjustment rod 504. The threaded adjustment rod 504 and the sliding seat 501 are rotatably connected via the bearing 502. The threaded adjustment rod 504 and the bracket 503 are threadedly connected. The installation and tension adjustment of the belt are very important to the technical solution of this application. A loose belt affects its transmission efficiency and leads to inaccurate automatic control. This application uses the tension adjustment assembly 5 to drive the drive motor 801 to move and adjust the distance between the driving pulley 802 and the driven pulley 804, thereby controlling the tension and facilitating the installation and replacement of the belt.
[0024] In a preferred embodiment, a weight sensor 11 is installed between the tripod 2 and the cross arm 6. The weight sensor 11 is electrically connected to the control terminal, and the drive motor 801 is also electrically connected to the control terminal. The control terminal controls the rotation of the drive motor 801 through the electrical signal from the weight sensor 11. The drive motor 801 is a stepper motor. The function of the weight sensor 11 is to detect the pressure of the pressure cap 7 on the tea leaves in the aluminum cylinder 4 and set a range value at the control terminal. When the pressure value is too low, the control terminal controls the drive motor 801 to rotate, adjusting the pressure cap 7 on the tea leaves in the aluminum cylinder 4, thereby achieving the purpose of automatic control.
[0025] It should be noted that all the above embodiments belong to the same utility model concept, and the descriptions of each embodiment have different focuses. Where the description in a particular embodiment is not detailed, please refer to the description in other embodiments.
[0026] The embodiments described above merely illustrate the implementation of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. An automated kneading machine, comprising a control end, a support leg (1), a tripod (2), a lotus seat (3), an aluminum cylinder (4), a cross arm (6), a pressure cap (7), a handwheel (9), and a column (10), wherein the aluminum cylinder (4) is mounted on the support leg (1) via the tripod (2) at the top of the lotus seat (3), the cross arm (6) and the pressure cap (7) are mounted on the tripod (2) via the column (10), and a handwheel (9) is provided on the column (10) to drive the column (10) to move the cross arm (6) up and down, characterized in that, The top of the tripod (2) is equipped with a drive component (8), and the output end of the drive component (8) is connected to the handwheel (9) to drive the handwheel (9) to rotate and drive the column (10) to move the horizontal arm (6).
2. The automated kneading machine according to claim 1, characterized in that, The drive component (8) includes a drive motor (801), a drive wheel (802), a transmission belt (803), and a driven wheel (804). The drive motor (801) is mounted on the tripod (2). The output shaft of the drive motor (801) is equipped with the drive wheel (802), and the handwheel (9) is equipped with the driven wheel (804). The drive wheel (802) and the driven wheel (804) are connected by the drive wheel (802).
3. An automated kneading machine according to claim 2, characterized in that, The handwheel (9) includes a drive shaft (901), a rocker wheel (902) and a lead screw (903). The rocker wheel (902) is installed at one end of the drive shaft (901), and the rocker wheel (902) is fixed to the driven wheel (804) by the lead screw (903).
4. An automated kneading machine according to claim 2, characterized in that, The drive motor (801) is mounted to the tripod (2) via the tension adjustment assembly (5); The tension adjustment assembly (5) includes a sliding seat (501), a bearing (502), a bracket (503), and a threaded adjustment rod (504). The drive motor (801) is mounted on the sliding seat (501). The sliding seat (501) is slidably connected to the tripod (2) via a slide rail. The bracket (503) is mounted on the top of the tripod (2). The sliding seat (501) and the bracket (503) are connected via the threaded adjustment rod (504). The threaded adjustment rod (504) and the sliding seat (501) are rotatably connected via the bearing (502). The threaded adjustment rod (504) and the bracket (503) are threadedly connected.
5. An automated kneading machine according to claim 2, characterized in that, A weight sensor (11) is installed between the tripod (2) and the cross arm (6), and the weight sensor (11) is connected to the control terminal electrical signal.
6. An automated kneading machine according to claim 5, characterized in that, The drive motor (801) is connected to the control terminal via an electrical signal. The control terminal controls the rotation of the drive motor (801) via an electrical signal from the weight sensor (11). The drive motor (801) is a stepper motor.