Medical pad and production and packaging all-in-one machine thereof

By using ultrasonic welding and negative pressure collection technology, the problem of core layer particles falling off during the production of medical pads has been solved, realizing the integrated automated production and packaging of medical pads, and improving production efficiency and product quality.

CN223640934UActive Publication Date: 2025-12-09WINNER MEDICAL (JIAYU) CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202422412237.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-12-09
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing medical pad production equipment has failed to effectively solve the problem of water-absorbing particles falling off during transportation, and lacks an automated integrated production and packaging solution.

Method used

Ultrasonic welding technology is used to weld the bottom and top layers together to form a rectangular frame welded part. The water-absorbing particles in the core layer are located in the interlayer. The falling particles are collected by a negative pressure conveyor belt and a particle suction nozzle. Combined with the composite molding, cutting and packaging device of the integrated machine, automated production and packaging are realized.

Benefits of technology

It effectively prevents the shedding of absorbent particles in the core layer, improves the level of production automation, and realizes the efficient integrated production and packaging of medical pads.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223640934U_ABST
    Figure CN223640934U_ABST
Patent Text Reader

Abstract

The utility model discloses a medical pad and a production and packaging all-in-one machine thereof, and belongs to the technical field of medical dressing production. The all-in-one machine comprises a core layer unwinding device, a bottom layer unwinding device, a surface layer unwinding device, an upper packaging paper unwinding device, a lower packaging paper unwinding device, a composite forming device, a product slitting device, a heat sealing device, a packaging slitting device, a deviation rectifying device, a core layer traction device, a powder receiving groove, a first double-roller conveying device, a core layer roller cutting device, a negative pressure conveying belt and a particle suction nozzle. The core layer unwinding device, the deviation rectifying device, the first double-roller conveying device, the core layer roller cutting device, the negative pressure conveying belt, the composite forming device, the product slitting device, the heat sealing device and the packaging slitting device are sequentially arranged from front to back, and the powder receiving groove is located under a core layer and the deviation rectifying device. The composite forming device is of a roller type ultrasonic welding structure, and a welding roller of the composite forming device is provided with a B-shaped welding spot area. The particle suction nozzle is located between the negative pressure conveying belt and the composite forming device and located under the core layer.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of medical dressing production technology, and specifically relates to a medical pad and its integrated production and packaging machine. Background Technology

[0002] The medical pad is made by combining multiple layers of materials (upper non-woven fabric, middle absorbent core layer and bottom layer, etc.) together using a composite device.

[0003] For example, patent application number CN201721408467.5 discloses a high-efficiency and stable medical pad production line, characterized in that: it includes a frame, a non-woven fabric feeding mechanism, a toilet paper feeding mechanism, a PE film feeding mechanism, a composite device, a longitudinal folding mechanism, a pressure roller mechanism, a finished product cutting mechanism, a transverse folding mechanism, and a product output platform arranged sequentially from front to back within the frame; the composite device includes a embossing mechanism for integrally compositing multi-layer materials, a two-end embossing mechanism for compositing the two ends of multi-layer materials, and a two-side embossing mechanism for compositing the two sides of multi-layer materials, wherein the embossing mechanism and the two-end embossing mechanism are both hot-pressing composite mechanisms, and the two-side embossing mechanism is an ultrasonic composite mechanism; the embossing mechanism includes a first support, a first light roller and a first embossing roller disposed within the first support, and a first pressure control structure for controlling the pressure between the first embossing roller and the first light roller; the two-end embossing mechanism includes a second support, a second light roller and a second embossing roller disposed within the second support, and a control structure for controlling the pressure between the first embossing roller and the first light roller; the two-end embossing mechanism includes a second support, a second light roller and a second embossing roller disposed within the second support, and a control structure for controlling the pressure between the two rollers. A second pressure control structure for the pressure between the second embossing roller and the second smooth roller; the two-sided embossing mechanism includes a third support, two ultrasonic pattern rollers disposed within the third support, and an ultrasonic generator cooperating with the ultrasonic pattern rollers; the entire surface of the first embossing roller is provided with a mesh pattern, and the surface of the second embossing roller is provided with a single pattern; the transverse folding mechanism includes a conveying assembly and a first folding mechanism and a second folding mechanism sequentially disposed on the conveying assembly; the conveying assembly includes a front conveyor frame, a middle conveyor frame, a rear conveyor frame, a first conveyor belt, a second conveyor belt, a third conveyor belt, a first folded conveyor belt, and a second folded conveyor belt; the first folding mechanism is located between the front conveyor frame and the middle conveyor frame, and the second folding mechanism is located between the middle conveyor frame and the rear conveyor frame; both the first and second folding mechanisms include a folding support, two folding plates mounted on the folding support, two folding plate shafts that drive the two folding plates to rotate, and a drive motor that drives the two folding plate shafts to rotate. This device does not package the product.

[0004] For example, patent application number CN202120495650.3 discloses an integrated machine for cutting and packaging absorbent pads, including a frame. Along the length of the frame's side are sequentially arranged a absorbent pad unwinding device, an absorbent pad slitting device, a non-woven fabric unwinding device, a folding device, an adhesive dispensing device, a heat sealing device, and a non-woven fabric slitting device, with feeding devices between each pair. The non-woven fabric unwinding device includes an upper unwinding device and a lower unwinding device, with a feeding device between them. The width of the non-woven fabric unwound by the lower unwinding device is greater than the width of the non-woven fabric unwound by the upper unwinding device. A receiving area is also provided at one end of the frame near the non-woven fabric slitting device, and a conveying device is provided between the receiving area and the non-woven fabric slitting device. This device does not package the product.

[0005] For example, patent application number CN202223091073.5 discloses a dressing packaging machine, including a frame, a tape unwinding machine, a tape feeding roller, an absorbent pad unwinding machine, an absorbent pad feeding roller, an absorbent pad forming mold, a release paper unwinding machine I, a release paper unwinding machine II, a composite feeding roller, a composite forming mold, an upper packaging paper unwinding machine, a lower packaging paper unwinding machine, and a control system. The tape unwinding machine, tape feeding roller, absorbent pad unwinding machine, absorbent pad feeding roller, absorbent pad forming mold, release paper unwinding machine I, release paper unwinding machine II, composite feeding roller, composite forming mold, upper packaging paper unwinding machine, lower packaging paper unwinding machine, and control system are mounted on the frame. Tape is mounted on the tape unwinding machine, and the tape feeding roller is used for conveying... The device includes an absorbent pad unwinding machine, a feed roller for conveying the absorbent pad, a molding die for cutting the absorbent pad, release paper unwinding machines 1 and 2, a composite feed roller for simultaneously conveying the tape, absorbent pad, and release paper, a molding die for cutting the formed dressing, upper and lower packaging paper unwinding machines, a heat sealing mechanism at the outlet of the molding die, a finished product feed roller at the outlet of the heat sealing mechanism, a finished product cutting die at the outlet of the finished product feed roller, and a conveyor belt at the outlet of the finished product cutting die. This device enables product production and packaging; however, dressings differ from medical pads in that the materials and lamination methods between the layers are different.

[0006] The applicant has developed a product whose core layer consists of a fiber layer and absorbent particles within it, which are prone to falling off during transport. The four sides of the top and bottom layers are ultrasonically welded together (the welded area affects the absorbency), while the middle is not laminated, unlike existing lamination methods (current technologies typically use multi-layer adhesive bonding). This product can be produced on existing equipment with certain modifications. Utility Model Content

[0007] To address the aforementioned problems, this utility model provides a medical pad and an integrated machine for its production and packaging, capable of producing specific medical pads with a high degree of automation. The technical solution is as follows:

[0008] On one hand, this utility model provides a medical pad, including a packaging bag and a medical pad body inside. The medical pad body includes a bottom layer 1, a core layer 2 and a surface layer 3 arranged sequentially from bottom to top. The core layer 2 includes a water-absorbing fiber layer and a plurality of water-absorbing particles evenly distributed therein. The four sides of the bottom layer 1 and the surface layer 3 are aligned and their four sides are ultrasonically welded together to form a rectangular frame welded part. The four sides of the core layer 2 are located on the adjacent inner side of the corresponding side of the rectangular frame welded part. The upper surface of the core layer 2 has water-absorbing particles, and its lower surface does not have water-absorbing particles.

[0009] In this embodiment of the present invention, the surface layer 3 includes multiple layers of hydrophilic nonwoven fabric, which are stacked together and their four sides are welded together by ultrasonic welding; the packaging bag is a rectangular bag that matches the medical pad body and is made of two layers of dialysis paper sealed on four sides.

[0010] On the other hand, this utility model embodiment provides a medical pad production and packaging integrated machine, including a core layer unwinding device 6, a bottom layer unwinding device 14, a top layer unwinding device 15, an upper packaging paper unwinding device 16, a lower packaging paper unwinding device 17, a composite forming device 11, a product slitting device 12, a heat sealing device 13, and a packaging slitting device, wherein the composite forming device 11, the product slitting device 12, the heat sealing device 13, and the packaging slitting device are arranged sequentially from front to back; the integrated machine also includes a deviation correction device 7, a core layer traction device 18, a powder receiving trough 19, a first pair of roller conveying devices 8, a core layer roller cutting device 9, a negative pressure conveyor belt 10, and a particle suction nozzle 20, wherein the core layer unwinding device 6, the deviation correction device 7, the first pair of roller conveying devices 8, the core layer roller cutting device 9, the negative pressure conveyor belt 10, and the composite forming device 11 are arranged sequentially from front to back, and the negative pressure conveyor belt 10 is arranged along the front and back... The core layer traction device 18 is used to pull the core layer 2 backward, then diagonally downward to the front of the correction device 7 to form an inclined section, then upward to the correction device 7, and then backward to the first pair of roller conveying device 8; the powder receiving trough 19 is located directly below the inclined section and the correction device 7 and is located above the bottom layer 1 output by the bottom unwinding device 14; the conveying speed of the negative pressure conveyor belt 10 is greater than the speed of the first pair of roller conveying device 8 so that the core layers 2 on it are evenly spaced; the composite molding device 11 is a roller ultrasonic welding structure, its welding roller is located on the upper side of the core layer 2 and its circumference is provided with a H-shaped welding point area that cooperates with the core layer 2; the particle suction nozzle 20 is located between the negative pressure conveyor belt 10 and the composite molding device 11, it is located directly below the core layer 2, and its top suction port faces the lower side of the core layer 2.

[0011] Specifically, in this embodiment of the present invention, the upper packaging paper unwinding device 16 and the lower packaging paper unwinding device 17 are located above and below the heat sealing device 13, respectively, and the surface unwinding device 15 and the bottom unwinding device 14 are located above and below the correction device 7, respectively.

[0012] In this embodiment of the present invention, the core layer traction device 18 includes multiple first traction rollers, a second traction roller located below and in front of the correction device 7, and a third traction roller located below and behind the correction device 7. The multiple first traction rollers are arranged side by side and are located behind the core layer unwinding device 6. The second traction roller is located below and behind the rearmost first traction roller. The third traction roller is located directly in front of the first pair of rollers conveying device 8. Both the second and third traction rollers are provided with two limiting rings arranged side by side, and the two limiting rings are located on the adjacent outer sides of the left and right sides of the core layer 2, respectively. The core layer 2 output by the core layer unwinding device 6 passes through multiple first traction rollers, then passes through the second traction roller to form an inclined section, then passes upward through the correction device 7, and finally passes backward through the third traction roller.

[0013] Furthermore, in this embodiment of the present invention, the negative pressure conveyor belt 10 is located adjacent to the front of the composite molding device 11, with a pressure roller on its upper front side and a first visual inspection structure on its upper rear side; the pressure roller is arranged in the left-right direction and is located on the upper side of the core layer 2.

[0014] In this embodiment of the present invention, the composite molding device 11 includes a welding platform arranged in the front-to-back direction, a second pair of roller conveying devices 21 directly behind the welding platform, a lower composite roller 22 adjacent to and in front of the welding platform, an ultrasonic welding structure on the welding platform, and an upper composite roller 23 above the lower composite roller 22. The welding platform is flush with the negative pressure conveyor belt 10 and is located directly behind the negative pressure conveyor belt 10. The lower composite roller 22 is located adjacent to and behind the negative pressure conveyor belt 10. The upper composite roller 23 is located on the upper side of the rear of the lower composite roller 22. The second pair of roller conveying devices 21 is located directly in front of the product slitting device 12. The particle suction nozzle 20 is arranged in the left-to-right direction, located in front of the bottom layer 1, and located below the negative pressure conveyor belt 10 and the lower composite roller 22.

[0015] Specifically, in this embodiment of the present invention, the H-shaped welding point area includes two annular welding point areas arranged side by side and a strip welding point area between them; the two annular welding point areas are located at the left and right ends of the welding roller of the ultrasonic welding structure to weld the left and right sides of the product, located at the left and right ends of the surface layer 3, and located on the adjacent outer side of the corresponding end of the core layer 2; the strip welding point area is arranged in the left and right direction and is used to weld the area between the corresponding ends of two adjacent core layers 2.

[0016] Preferably, the surface unwinding device 15 in this embodiment of the present invention includes two surface unwinding units, which are arranged side by side and located above the correction device 7. The surface layer 3 output from the front surface unwinding unit passes behind the rear surface unwinding unit, reaches directly above the upper composite roller 23, and then descends to the front side of the upper composite roller 23. The surface layer 3 output from the rear surface unwinding unit reaches the rear upper part of the upper composite roller 23, and then diagonally forward and downward to the front side of the upper composite roller 23.

[0017] Specifically, in this embodiment of the present invention, both the product cutting device 12 and the packaging cutting device are roller cutting structures and are equipped with conveyor belts in the front-to-back direction. The heat sealing device 13 is a four-side sealing structure. The first pair of roller conveying devices 8 includes two rubber rollers arranged side by side and located on the upper and lower sides of the core layer 2, respectively.

[0018] The beneficial effects of the technical solution provided by this utility model embodiment are as follows: This utility model embodiment provides a medical pad and its integrated production and packaging machine. The absorbent particles on the lower side of the core layer are removed and collected, while the absorbent particles on the upper layer are retained. Ultrasonic welding is used to weld the bottom and top layers, forming a sandwich layer between them (where the absorbent particles on the upper layer of the core can fall), facilitating the core layer's water absorption and expansion. This enables the production of specific medical pads, achieving integrated production and packaging with a high degree of automation and a compact structure. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the medical pad provided in this embodiment of the utility model;

[0020] Figure 2 This is a schematic diagram of the integrated medical pad production and packaging machine in this utility model embodiment;

[0021] Figure 3 yes Figure 2 In a zoomed-in view;

[0022] Figure 4 This is a schematic diagram of the welding roller structure;

[0023] Figure 5 This is a schematic diagram of the product formed by the composite molding device.

[0024] In the diagram: 1 Bottom layer, 2 Core layer, 3 Top layer, 4 Upper packaging paper, 5 Lower packaging paper, 6 Core layer unwinding device, 7 Correction device, 8 First pair of rollers conveying device, 9 Core layer roller cutting device, 10 Negative pressure conveyor belt, 11 Composite forming device, 12 Product slitting device, 13 Heat sealing device, 14 Bottom layer unwinding device, 15 Top layer unwinding device, 16 Upper packaging paper unwinding device, 17 Lower packaging paper unwinding device, 18 Core layer traction device, 19 Powder receiving trough, 20 Particle suction nozzle, 21 Second pair of rollers conveying device, 22 Lower composite roller, 23 Upper composite roller. Detailed Implementation

[0025] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be described in further detail below with reference to the accompanying drawings.

[0026] Example 1

[0027] See Figure 1This utility model provides a medical pad, including a packaging bag and a medical pad body inside. The medical pad body includes a bottom layer 1, a core layer 2, and a surface layer 3 arranged sequentially from bottom to top. The bottom layer 1 is a water-repellent layer, specifically a water-repellent non-woven fabric. The surface layer 3 is an absorbent layer, specifically a hydrophilic non-woven fabric. The core layer 2 includes an absorbent fiber layer and multiple absorbent particles evenly distributed within it (the absorbent particles located in the absorbent fiber layer will fall off and are in the form of tiny powder). The absorbent fiber layer can specifically be a wood pulp layer, and the absorbent particles can specifically be absorbent polymer particles. The structure of the core layer 2 can be found in the descriptions of application numbers CN 201921755112.2, CN 202122836517.2, CN 202011323903.5, or CN 201410306236.8. The bottom layer 1 and the top layer 3 have their four sides aligned and ultrasonically welded together to form a rectangular frame welded section, creating a bag-like structure. The core layer 2 is located within this bag-like structure, slightly smaller than the rectangular frame welded section, with its four sides positioned adjacent to the corresponding sides of the rectangular frame welded section (with small gaps to facilitate water absorption and expansion). The upper surface of the core layer 2 has absorbent particles (which may fall into the interlayer formed by the core layer 2 and the top layer 3), while its lower surface does not have absorbent particles (during preparation, they are absorbed through natural falling and the particle suction nozzle 20).

[0028] In this embodiment of the invention, the surface layer 3 comprises multiple layers of hydrophilic nonwoven fabric (specifically two layers, to prevent absorbent particles from passing through the surface layer 3). The multiple layers of hydrophilic nonwoven fabric are stacked together and their four sides are welded together by ultrasonic welding. The packaging bag is a rectangular bag that fits with the medical pad body and is made of two layers of dialysis paper (for easy sterilization) sealed on all four sides.

[0029] Example 2

[0030] See Figure 2-5 Example 2 provides an integrated machine for producing and packaging medical pads, used to produce the medical pads disclosed in Example 1. It includes a core layer unwinding device 6, a bottom layer unwinding device 14, a top layer unwinding device 15, an upper packaging paper unwinding device 16, a lower packaging paper unwinding device 17, a composite forming device 11, a product slitting device 12, a heat sealing device 13, a packaging slitting device, a deviation correction device 7, a core layer traction device 18, a powder receiving trough 19, a first pair of roller conveying devices 8, a core layer roller cutting device 9, a negative pressure conveyor belt 10, and a particle suction nozzle 20, etc.

[0031] The core layer unwinding device 6, the web guiding device 7, the first pair of roller conveyors 8, the core layer roller cutting device 9, the negative pressure conveyor belt 10, the composite forming device 11, the product slitting device 12, the heat sealing device 13, and the packaging slitting device are arranged sequentially from front to back. The upper packaging paper unwinding device 16 is located above the heat sealing device 13 and is used to output the upper packaging paper 4 (specifically, dialysis paper). The lower packaging paper unwinding device 17 is located below the heat sealing device 13 and is used to output the lower packaging paper 5 (specifically, dialysis paper). The surface layer unwinding device 15 is located above the web guiding device 7 and is used to output the surface layer 3. The bottom layer unwinding device 14 is located below the web guiding device 7 and is used to output the bottom layer 1.

[0032] The negative pressure conveyor belt 10 is arranged in a front-to-back direction, located adjacent to the rear of the core layer roller cutting device 9 and adjacent to the front of the composite molding device 11. A pressure roller is located on the upper front side of the negative pressure conveyor belt 10, and a first visual inspection structure is located directly above its rear side. The pressure roller is arranged in a left-to-right direction and is located on the upper side of the core layer 2. The conveying speed of the negative pressure conveyor belt 10 is greater than the speed of the first pair of roller conveying devices 8 to ensure that the core layers 2 on it are evenly spaced.

[0033] The core layer traction device 18 is used to pull the core layer 2 backward, then diagonally downward to the front of the correction device 7 to form an inclined section (making it easier for the water-absorbing particles on the lower side of the core layer 2 to fall off during the bending and conveying process), then upward to the correction device 7, and then backward to the first pair of roller conveying device 8. Specifically, the core layer traction device 18 includes multiple (specifically 2-4) first traction rollers, a second traction roller below the front of the correction device 7, and a third traction roller below the rear of the correction device 7. The multiple first traction rollers are arranged side by side and are located behind the core layer unwinding device 6. The second traction roller is located below the rear of the first traction roller, and the third traction roller is located directly in front of the first pair of roller conveying device 8. Both the second and third traction rollers are provided with two limiting rings arranged side by side (coaxially). The two limiting rings are located on the adjacent outer sides of the left and right sides of the core layer 2 (there is a certain gap between the limiting rings and the corresponding sides of the core layer 2 to ensure correction adjustment). The core layer 2 output from the core layer unwinding device 6 passes through multiple first traction rollers, then through a second traction roller to form an inclined section, then upwards through the correction device 7, and finally backwards through a third traction roller. The first traction roller, the second traction roller, and the third traction roller are all arranged in the left-right direction.

[0034] The powder receiving trough 19 is located directly below the inclined section and the correction device 7, and above the bottom layer 1 output by the bottom unwinding device 14. It is used to receive naturally falling absorbent particles. Specifically, the powder receiving trough 19 may include a front inclined trough and a rear horizontal trough. The inclined trough is arranged diagonally downward from front to back and is located directly below the inclined section, while the horizontal trough is arranged along the front-to-back direction and is located directly below the correction device 7.

[0035] The composite molding device 11 is a roller-type ultrasonic welding structure. Its welding roller is located above the core layer 2, and its circumference has a H-shaped welding point area that mates with the core layer 2. This area is used to weld the four sides of the bottom layer 1 and the top layer 3. Specifically, the composite molding device 11 includes a welding platform (with a smooth upper surface) arranged in the front-rear direction, a second pair of roller conveying devices 21 directly behind the welding platform, a lower composite roller 22 adjacent to the front of the welding platform, an ultrasonic welding structure on the welding platform, and an upper composite roller 23 above the lower composite roller 22. The welding platform is flush with the negative pressure conveyor belt 10 and is located directly behind it. Both the lower composite roller 22 and the upper composite roller 23 are arranged in the left-right direction. The lower composite roller 22 is located adjacent to the rear of the negative pressure conveyor belt 10, and the upper composite roller 23 is located above the rear of the lower composite roller 22. The second pair of roller conveying devices 21 is located directly in front of the product slitting device 12 and includes two rubber rollers arranged side-by-side. The H-shaped welding area includes two annular welding area arranged side-by-side and a strip welding area between them. The two annular welding area are located at the left and right ends of the welding roller of the ultrasonic welding structure to weld the left and right sides of the product. They are located at the left and right ends of the surface layer 3 and adjacent to the outer side of the corresponding ends of the core layer 2, coaxially arranged on the circumference of the welding roller. The strip welding area is arranged in the left-right direction and is used to weld the area between the corresponding ends of two adjacent core layers 2 (the welding area is located adjacent to the front or rear of the core layer 2, corresponding to the front and rear ends of two adjacent products). One rotation of the welding roller is sufficient to weld one product.

[0036] The particle suction nozzle 20 is arranged in the left and right direction. It is located in front of the bottom layer 1, below the negative pressure conveyor belt 10 and the lower composite roller 22, and directly below the core layer 2. The suction port at the top of the nozzle faces the lower side of the core layer 2. It is used to absorb (the suction force should not be too large so as not to affect the rearward conveying of the core layer 2) the water-absorbing particles on the lower side of the core layer 2.

[0037] Specifically, in this embodiment of the invention, both the product slitting device 12 and the packaging slitting device are roller cutting structures, and each has a conveyor belt arranged in the front-to-back direction behind it (a second visual inspection structure can be installed above it). The product slitting device 12 is designed to perform cross-cutting and edge trimming, and its cutter is a H-shaped cutter that works with the product. The heat sealing device 13 is a four-side sealing structure, and the first pair of roller conveying devices 8 includes two rubber rollers arranged side by side and located on the upper and lower sides of the core layer 2, respectively.

[0038] Example 3

[0039] See Figure 2-3Example 3 provides a medical pad production and packaging integrated machine, whose structure is basically the same as that of Example 2, except that: the surface unwinding device 15 in this example includes two surface unwinding units (each outputting two layers of nonwoven fabric), which are arranged side by side and located above the correction device 7. The surface layer 3 output by the front surface unwinding unit passes behind the rear surface unwinding unit, reaches directly above the upper composite roller 23, and then descends to the front side of the upper composite roller 23. The surface layer 3 output by the rear surface unwinding unit reaches the rear upper part of the upper composite roller 23, and then diagonally forward and downward to the front side of the upper composite roller 23.

[0040] In this patent, the terms "first," "second," and "third" serve only to distinguish the parts and have no other special meaning.

[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A medical pad, comprising a packaging bag and a medical pad body inside therein, the medical pad body comprising a bottom layer (1), a core layer (2) and a top layer (3) arranged sequentially from bottom to top, the core layer (2) comprising a water-absorbing fiber layer and a plurality of water-absorbing particles uniformly distributed therein; characterized in that; The four sides of the bottom layer (1) and the top layer (3) are aligned and welded together by ultrasonic welding to form a rectangular frame welded part. The four sides of the core layer (2) are located on the adjacent inner side of the corresponding side of the rectangular frame welded part. The upper surface of the core layer (2) has water-absorbing particles, and its lower surface does not have water-absorbing particles.

2. The medical pad according to claim 1, characterized in that, The surface layer (3) includes multiple layers of hydrophilic nonwoven fabric, which are stacked together and their four sides are welded together by ultrasonic welding; the packaging bag is a rectangular bag that matches the medical pad body and is made of two layers of dialysis paper sealed on four sides.

3. A medical pad production and packaging integrated machine for preparing the medical pad as described in claim 1, comprising a core layer unwinding device (6), a bottom layer unwinding device (14), a surface layer unwinding device (15), an upper packaging paper unwinding device (16), a lower packaging paper unwinding device (17), a composite forming device (11), a product slitting device (12), a heat sealing device (13), and a packaging slitting device, wherein the composite forming device (11), the product slitting device (12), the heat sealing device (13), and the packaging slitting device are arranged sequentially from front to back; characterized in that, The integrated machine also includes a correction device (7), a core layer traction device (18), a powder receiving trough (19), a first pair of roller conveyors (8), a core layer roller cutting device (9), a negative pressure conveyor belt (10), and a particle suction nozzle (20). The core layer unwinding device (6), the correction device (7), the first pair of roller conveyors (8), the core layer roller cutting device (9), the negative pressure conveyor belt (10), and the composite forming device (11) are arranged sequentially from front to back. The negative pressure conveyor belt (10) is arranged along the front-back direction and is located adjacent to and behind the core layer roller cutting device (9). The core layer traction device (18) is used to pull the core layer (2) backward, then diagonally downward to the front of the correction device (7) to form an inclined section, and then upward to the correction device (7). After passing through the correction device... The powder receiving trough (19) is located directly below the inclined part and the correction device (7) and above the bottom layer (1) output by the bottom unwinding device (14); the conveying speed of the negative pressure conveyor belt (10) is greater than the speed of the first pair of roller conveyors (8) so that the core layer (2) on it is evenly spaced; the composite molding device (11) is a roller ultrasonic welding structure, and its welding roller is located on the upper side of the core layer (2) and its circumference is provided with a H-shaped welding point area that cooperates with the core layer (2); the particle suction nozzle (20) is located between the negative pressure conveyor belt (10) and the composite molding device (11), and it is located directly below the core layer (2), with the suction port at its top facing the lower side of the core layer (2).

4. The integrated machine for producing and packaging medical pads according to claim 3, characterized in that, The upper packaging paper unwinding device (16) and the lower packaging paper unwinding device (17) are located above and below the heat sealing device (13), respectively, and the surface unwinding device (15) and the bottom unwinding device (14) are located above and below the correction device (7), respectively.

5. The integrated machine for producing and packaging medical pads according to claim 3, characterized in that, The core layer traction device (18) includes multiple first traction rollers, a second traction roller below the front of the correction device (7), and a third traction roller below the rear of the correction device (7). The multiple first traction rollers are arranged side by side and are located behind the core layer unwinding device (6). The second traction roller is located below the rear of the first traction roller. The third traction roller is located in front of the first pair of rollers conveying device (8). The second traction roller and the third traction roller are each provided with two limiting rings arranged side by side. The two limiting rings are located on the adjacent outer sides of the left and right sides of the core layer (2). The core layer (2) output by the core layer unwinding device (6) passes through multiple first traction rollers, then passes through the second traction roller to form an inclined section, then passes upward through the correction device (7), and finally passes backward through the third traction roller.

6. The integrated machine for producing and packaging medical pads according to claim 3, characterized in that, The negative pressure conveyor belt (10) is located adjacent to the front of the composite molding device (11), with a pressure roller on its upper front side and a first visual inspection structure on its upper rear side; the pressure roller is arranged in the left-right direction and is located on the upper side of the core layer (2).

7. The integrated machine for producing and packaging medical pads according to claim 3, characterized in that, The composite molding device (11) includes a welding platform arranged in the front-to-back direction, a second pair of roller conveying devices (21) directly behind the welding platform, a lower composite roller (22) adjacent to the front of the welding platform, an ultrasonic welding structure on the welding platform, and an upper composite roller (23) above the lower composite roller (22). The welding platform is flush with the negative pressure conveyor belt (10) and is located directly behind the negative pressure conveyor belt (10). The lower composite roller (22) is located adjacent to the rear of the negative pressure conveyor belt (10). The upper composite roller (23) is located on the upper side of the rear of the lower composite roller (22). The second pair of roller conveying devices (21) is located directly in front of the product slitting device (12). The particle suction nozzle (20) is arranged in the left-to-right direction. It is located in front of the bottom layer (1) and below the negative pressure conveyor belt (10) and the lower composite roller (22).

8. The integrated machine for producing and packaging medical pads according to claim 7, characterized in that, The scalloped welding area includes two annular welding areas arranged side by side and a strip welding area between them; the two annular welding areas are located at the left and right ends of the welding roller of the ultrasonic welding structure to weld the left and right sides of the product, located at the left and right ends of the surface layer (3), and located on the adjacent outer side of the corresponding end of the core layer (2); the strip welding area is arranged in the left and right direction and is used to weld the area between the corresponding ends of two adjacent core layers (2).

9. The integrated machine for producing and packaging medical pads according to claim 7, characterized in that, The surface unwinding device (15) includes two surface unwinding units, which are arranged side by side and located above the correction device (7). The surface layer (3) output by the front surface unwinding unit passes under the rear surface unwinding unit, reaches the top of the upper composite roller (23), and then goes down to the front side of the upper composite roller (23). The surface layer (3) output by the rear surface unwinding unit goes to the rear top of the upper composite roller (23), and then diagonally forward and downward to the front side of the upper composite roller (23).

10. The integrated machine for producing and packaging medical pads according to claim 7, characterized in that, The product cutting device (12) and the packaging cutting device are both roller cutting structures and are equipped with conveyor belts in the front and back directions. The heat sealing device (13) is a four-side sealing structure. The first pair of roller conveying devices (8) includes two rubber rollers arranged side by side and located on the upper and lower sides of the core layer (2).

Citation Information

Patent Citations

  • Damp-proof formwork absorbent paper

    CN104074104A

  • A material-saving absorbent sanitary fabric, its production apparatus and method of use

    CN112494212B

  • Medical pad production line is stabilized to high efficiency

    CN207837739U

  • Breathable glue wood pulp core

    CN210962667U

  • Slitting and packaging all-in-one machine for absorbent pad

    CN214779800U