Multiphase mixing homogenizer for surfactant

Abstract

The utility model provides a surfactant multiphase mixer relates to surfactant production technical field, including reactor main part, discharge mechanism and stirring mechanism, reactor main part is equipped with the reaction chamber, and the bottom of reaction chamber is equipped with the discharge port, discharge mechanism includes the drug delivery pipe, and the drug delivery pipe is equipped with the stirring mechanism. A plurality of fixing plates are mounted outside the reactor main body, the stirring mechanism comprises a first rotating shaft, a motor is mounted at the top of the reactor main body, the output end of the motor is in transmission connection with the first rotating shaft, a fixing rod is connected to the bottom of the reaction chamber, a second rotating shaft is arranged at the top of the fixing rod, and a connecting box is mounted between the first rotating shaft and the second rotating shaft; and one end of the first rotating shaft penetrates through the connecting box and is provided with a first bevel gear and a third bevel gear. The stirring device is simple and reasonable in structure, novel in design, simple and convenient to operate and capable of effectively, fully and uniformly stirring various raw materials and improving the product quality, and has high practical value.

Description

Technical Field

[0001] This utility model belongs to the field of surfactant production technology, and more specifically, it relates to a surfactant multiphase mixing homogenizer. Background Technology

[0002] Surfactants are substances that can form oriented structures on the surface of a solution and significantly reduce surface tension. They have wide applications in chemical production, serving as emulsifiers, wetting agents, foaming agents, defoamers, dispersants, etc.

[0003] Based on the above, the inventors have discovered the following problems: In the current production of surfactants, it is necessary to add a variety of raw materials and mix them thoroughly and evenly. However, in traditional reactors, the stirring rod can usually only rotate in one direction during mixing, which cannot fully and evenly mix the raw materials. At the same time, the surfactant is emulsion after production and is easy to stick to the inner wall of the reactor, resulting in waste of resources.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a surfactant multiphase mixing homogenizer in order to achieve a more practical purpose. Utility Model Content

[0005] To address the aforementioned technical problems, this invention provides a surfactant multiphase mixing homogenizer to solve the issues in the current background technology.

[0006] The purpose and effect of this surfactant multiphase mixing homogenizer are achieved by the following specific technical means:

[0007] A surfactant multiphase mixing homogenizer includes a reactor body, a discharge mechanism, and a stirring mechanism. The reactor body has a reaction chamber inside, and a discharge port is provided at the bottom of the reaction chamber. The discharge mechanism includes a drug delivery pipe. Several fixed plates are installed on the outside of the reactor body, and a drug tank is installed on the top of the fixed plates. One end of the drug delivery pipe is connected to the drug tank, and the other end of the drug delivery pipe passes through the reactor body and extends into the interior of the reaction chamber. A drug outlet is provided inside the drug delivery pipe. The stirring mechanism includes a first rotating shaft. A motor is installed on the top of the reactor body, and the output end of the motor is connected to the first rotating shaft. A fixed rod is connected to the bottom of the reaction chamber, and a second rotating shaft is provided on the top of the fixed rod. A connecting box is installed between the first rotating shaft and the second rotating shaft. One end of the first rotating shaft passes through the connecting box and is provided with a first bevel tooth. The top end of the second rotating shaft passes through the connecting box and is provided with a third bevel tooth.

[0008] Furthermore, a solenoid valve is installed on the outer side of each of the drug delivery tubes, and a metering box is installed at the bottom of the drug delivery tube inside the reaction chamber. An adjustment groove is provided inside the metering box, and an adjustment plate is slidably installed inside the adjustment groove.

[0009] Furthermore, connecting rods are installed at the four corners of the adjustment groove, and springs are connected to the outside of the connecting rods. One end of the spring is connected to the bottom of the adjustment plate, and several through holes are provided at equal intervals on one side of the adjustment groove.

[0010] Furthermore, a rotating rod is connected inside the connecting box, and both ends of the rotating rod are provided with second bevel teeth, and a pair of second bevel teeth mesh with the first bevel teeth and the third bevel teeth.

[0011] Furthermore, both the first and second rotating shafts are provided with a pair of connecting blocks on their exteriors, and crossbars are installed on both sides of the pair of connecting blocks. A scraper is installed at one end of the pair of crossbars, and the scraper is semi-arc-shaped.

[0012] Furthermore, the outer wall of the scraper is in contact with the inner wall of the reaction chamber, and a number of scraping teeth are installed at equal intervals on the outer wall of the scraper.

[0013] Furthermore, an installation plate is installed at the bottom of the reactor body, and support rods are installed at the four corners of the bottom of the installation plate. A pair of heating tubes are installed at the top of the reaction chamber, and a temperature sensor is installed inside the reaction chamber on one side of the heating tubes.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] This surfactant multiphase mixing homogenizer uses a combination of a fixed plate, a reagent tank, a delivery pipe, a solenoid valve, a delivery port, a metering tank, an adjusting tank, an adjusting plate, a spring, and a through hole. Before production, different raw materials are added to the reagent tank separately. The solenoid valve is opened, allowing the raw materials to flow through the delivery pipe and the delivery port to the adjusting plate. When the weight on the adjusting plate reaches a certain amount, the weight will press the adjusting plate downwards. Combined with the elasticity of the spring, the adjusting plate moves downwards in the adjusting tank. When the adjusting plate moves to the bottom of the highest through hole, the raw materials slowly flow into the interior of the reaction chamber through the through hole, which can increase the stirring time and ensure that the raw materials are thoroughly and evenly mixed.

[0016] This surfactant multiphase mixing homogenizer, through the coordinated use of a motor, a first rotating shaft, a connecting box, a second rotating shaft, crossbars, scrapers, a fixing rod, and first, second, and third umbrella-shaped teeth, allows for the simultaneous delivery of multiple raw materials into the reaction chamber. The motor activates the first rotating shaft, causing the first umbrella-shaped teeth to rotate, which in turn rotates a pair of second umbrella-shaped teeth in opposite directions. The rotation of the second umbrella-shaped teeth then drives the third umbrella-shaped teeth to rotate in opposite directions, thus causing the first and second rotating shafts to rotate in opposite directions. This, in turn, causes the crossbars to rotate the scraper, thoroughly mixing the raw materials. During this mixing process, the scraper removes any emulsion adhering to the inner wall of the reaction chamber, preventing waste. After production, the surfactant is discharged from the reactor body through the outlet. This invention features a simple and reasonable structure, novel design, and easy and convenient operation. It effectively and thoroughly mixes multiple raw materials, improving product quality and possessing high practical value. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0018] Figure 2 This is a three-dimensional schematic diagram of the internal structure of the reactor body of this utility model.

[0019] Figure 3 This is a schematic cross-sectional view of the reactor body of this utility model.

[0020] Figure 4 This is the utility model Figure 2 An enlarged schematic diagram of the structure at point A in the middle.

[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0022] 1001. Reactor body; 1002. Mounting plate; 1003. Reaction chamber; 1004. Discharge port; 1005. Heating tube; 1006. Temperature sensor; 2001. Fixing plate; 2002. Medicine tank; 2003. Medicine delivery pipe; 2004. Solenoid valve; 2005. Medicine outlet; 2006. Metering tank; 2007. Adjustment tank; 2008. Adjustment plate; 2009. Connecting rod; 2010. Spring; 3001. Motor; 3002. First rotating shaft; 3003. Connecting box; 3004. Second rotating shaft; 3005. Connecting block; 3006. Crossbar; 3007. Scraper; 3008. Fixing rod; 3009. First bevel tooth; 3010. Second bevel tooth; 3011. Rotating rod; 3012. Third bevel tooth. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model. Example

[0024] As attached Figure 1 To be continued Figure 4 As shown:

[0025] This invention provides a surfactant multiphase mixing homogenizer, comprising a reactor body 1001, a discharge mechanism, and a stirring mechanism. The reactor body 1001 has a reaction chamber 1003 inside, and a discharge port 1004 is located at the bottom of the reaction chamber 1003. The discharge mechanism includes a delivery pipe 2003. Several fixing plates 2001 are installed on the outside of the reactor body 1001, and a medicine tank 2002 is installed on the top of the fixing plates 2001. One end of the delivery pipe 2003 is connected to the medicine tank 2002, and the other end of the delivery pipe 2003 penetrates the reactor body 1001 and extends into the interior of the reaction chamber 1003. The reactor body 1001 is equipped with a drug outlet 2005. The stirring mechanism includes a first rotating shaft 3002. A motor 3001 is installed on the top of the reactor body 1001, and the output end of the motor 3001 is connected to the first rotating shaft 3002. A fixed rod 3008 is connected to the bottom of the reaction chamber 1003, and a second rotating shaft 3004 is provided on the top of the fixed rod 3008. A connecting box 3003 is installed between the first rotating shaft 3002 and the second rotating shaft 3004. One end of the first rotating shaft 3002 passes through the connecting box 3003 and is provided with a first bevel tooth 3009. The top end of the second rotating shaft 3004 passes through the connecting box 3003 and is provided with a third bevel tooth 3012.

[0026] Among them, a solenoid valve 2004 is installed on the outer side of several drug delivery tubes 2003, and a metering box 2006 is installed at the bottom of the drug delivery tubes 2003 inside the reaction chamber 1003. The metering box 2006 is provided with an adjustment groove 2007 inside, and an adjustment plate 2008 is slidably installed inside the adjustment groove 2007.

[0027] The adjustment groove 2007 has connecting rods 2009 installed at each of its four corners, and springs 2010 are connected to the outside of the connecting rods 2009. One end of the springs 2010 is connected to the bottom of the adjustment plate 2008, and several through holes are provided at equal intervals on one side of the adjustment groove 2007.

[0028] The connecting box 3003 is internally connected to a rotating rod 3011, and both ends of the rotating rod 3011 are provided with second bevel teeth 3010. A pair of second bevel teeth 3010 mesh with first bevel teeth 3009 and third bevel teeth 3012. By installing a pair of second bevel teeth 3010, the rotation directions of the first bevel teeth 3009 and the third bevel teeth 3012 can be opposite.

[0029] The first rotating shaft 3002 and the second rotating shaft 3004 are each provided with a pair of connecting blocks 3005 on the outside, and crossbars 3006 are installed on both sides of the pair of connecting blocks 3005. A scraper 3007 is installed at one end of the pair of crossbars 3006, and the scraper 3007 is semi-arc-shaped.

[0030] The outer wall of the scraper 3007 is in close contact with the inner wall of the reaction chamber 1003, and a number of scraping teeth are installed at equal intervals on the outer wall of the scraper 3007. By installing the scraper 3007, the emulsion adhering to the inner wall of the reaction chamber 1003 can be scraped off and cleaned.

[0031] The reactor body 1001 has an installation plate 1002 installed at the bottom, and support rods are installed at the four corners of the bottom of the installation plate 1002. A pair of heating tubes 1005 are installed at the top of the reaction chamber 1003, and a temperature sensor 1006 is installed inside the reaction chamber 1003 on one side of the heating tubes 1005.

[0032] The specific usage and function of this embodiment are as follows:

[0033] When using this product, first, check whether the connections are secure. After ensuring they are intact, add different raw materials to the medicine tank 2002 before production. Open the solenoid valve 2004 to allow the raw materials to flow through the delivery pipe 2003 and the outlet 2005 to the regulating plate 2008. When the weight on the regulating plate 2008 reaches a certain amount, the weight will press the regulating plate 2008 downward. Combined with the elasticity of the spring 2010, the regulating plate 2008 moves downward in the regulating groove 2007. When the regulating plate 2008 moves to the bottom of the highest through hole, the raw materials slowly flow into the interior of the reaction chamber 1003 through the through hole, which can increase the stirring time. When multiple raw materials are simultaneously delivered into the interior of the reaction chamber 1003, start the motor 3001 to drive the first The rotating shaft 3002 rotates, causing the first bevel gear 3009 to rotate, which in turn drives a pair of second bevel gears 3010 to rotate in opposite directions. When the pair of second bevel gears 3010 rotate, they drive the third bevel gear 3012 to rotate, and the first bevel gear 3009 and the third bevel gear 3012 rotate in different directions. This causes the first rotating shaft 3002 and the second rotating shaft 3004 to rotate in opposite directions, causing several crossbars 3006 to drive the scraper 3007 to rotate, which thoroughly stirs several raw materials. At the same time, during the stirring process, the scraper 3007 can scrape off the emulsion adhering to the inner wall of the reaction chamber 1003 to avoid waste. After production is completed, the surface active agent produced is discharged to the outside of the reactor body 1001 through the discharge port 1004.

[0034] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A surfactant multiphase mixing homogenizer, characterized in that: The reactor includes a reactor body (1001), a discharge mechanism, and a stirring mechanism. The reactor body (1001) has a reaction chamber (1003) inside, and a discharge port (1004) is located at the bottom of the reaction chamber (1003). The discharge mechanism includes a drug delivery pipe (2003). Several fixing plates (2001) are installed on the outside of the reactor body (1001), and a medicine tank (2002) is installed on the top of the fixing plates (2001). One end of the drug delivery pipe (2003) is connected to the medicine tank (2002), and one end of the drug delivery pipe (2003) penetrates the reactor body (1001) and extends into the interior of the reaction chamber (1003). A drug outlet (2005) is located inside the drug delivery pipe (2003). The stirring mechanism includes a first rotating shaft (3002), a motor (3001) is installed on the top of the reactor body (1001), and the output end of the motor (3001) is connected to the first rotating shaft (3002) for transmission. A fixed rod (3008) is connected to the bottom of the reaction chamber (1003), and a second rotating shaft (3004) is provided on the top of the fixed rod (3008). A connecting box (3003) is installed between the first rotating shaft (3002) and the second rotating shaft (3004), and one end of the first rotating shaft (3002) passes through the connecting box (3003) and is provided with a first bevel tooth (3009). The top end of the second rotating shaft (3004) passes through the connecting box (3003) and is provided with a third bevel tooth (3012).

2. The surfactant multiphase mixing homogenizer as described in claim 1, characterized in that: A solenoid valve (2004) is installed on the outer side of each of the drug delivery tubes (2003). A metering box (2006) is installed at the bottom of the drug delivery tubes (2003) inside the reaction chamber (1003). An adjustment groove (2007) is provided inside the metering box (2006). An adjustment plate (2008) is slidably installed inside the adjustment groove (2007).

3. The surfactant multiphase mixing homogenizer as described in claim 2, characterized in that: Connecting rods (2009) are installed at the four corners inside the adjusting groove (2007), and springs (2010) are connected to the outside of the connecting rods (2009). One end of the springs (2010) is connected to the bottom of the adjusting plate (2008), and several through holes are provided at equal intervals on one side inside the adjusting groove (2007).

4. The surfactant multiphase mixing homogenizer as described in claim 1, characterized in that: The connecting box (3003) is internally connected to a rotating rod (3011), and both ends of the rotating rod (3011) are provided with second bevel teeth (3010). Each pair of second bevel teeth (3010) meshes with the first bevel tooth (3009) and the third bevel tooth (3012).

5. The surfactant multiphase mixing homogenizer as described in claim 1, characterized in that: The first rotating shaft (3002) and the second rotating shaft (3004) are each provided with a pair of connecting blocks (3005), and crossbars (3006) are installed on both sides of the pair of connecting blocks (3005). A scraper (3007) is installed at one end of the pair of crossbars (3006), and the scraper (3007) is semi-arc.

6. The surfactant multiphase mixing homogenizer as described in claim 5, characterized in that: The outer wall of the scraper (3007) is in contact with the inner wall of the reaction chamber (1003), and a number of scraping teeth are installed at equal intervals on the outer wall of the scraper (3007).

7. The surfactant multiphase mixing homogenizer as described in claim 1, characterized in that: The bottom of the reactor body (1001) is equipped with an installation plate (1002), and support rods are installed at the four corners of the bottom of the installation plate (1002). A pair of heating tubes (1005) are installed on the top of the reaction chamber (1003), and a temperature sensor (1006) is installed inside the reaction chamber (1003) on one side of the heating tubes (1005).

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