Rapid temperature adjusting valve of chlorination reaction kettle
By employing a disc-shaped outer shell and gear structure in the chlorination reactor, a rapid temperature control valve for the chlorination reactor is developed. This valve replaces sliding friction loss with rolling friction loss, thus solving the problem of rapid wear of traditional valve seals. This achieves rolling friction loss reduction, extends the valve's service life, and improves the temperature stability and safety of the reactor.
Patent Information
- Application Number
- CN202423265221.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional valve seals wear out quickly during frequent opening and closing, leading to unstable temperatures inside the reactor and posing safety hazards.
It adopts a disc-shaped outer shell and gear structure, and uses the meshing of small balls and racks to drive the seal to roll, replacing the sliding friction of traditional seals. The flow of cooling water is controlled by gears and motors.
It greatly reduces frictional wear of seals, extends valve life, and improves the temperature stability and safety of the reactor.
Smart Images

Figure CN223641820U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of chlorination process equipment in the production of cation resin, in particular to a quick temperature regulating valve of chlorination reaction kettle. BACKGROUND
[0002] In the chloromethylation reaction link in the production of cation resin, when the catalyst zinc chloride is put in, the temperature rising rate needs to be controlled, and the temperature is required to be slowly raised to 40±1 DEG C within 1.5 hours, and timing starts, if the temperature rises too fast or is too high, the temperature is adjusted by using the size of cooling water, and during operation, attention is paid to frequent opening and closing and frequent observation, and the chlorination insulation time is 12 hours. The sealing element of the valve is worn out quickly during frequent opening, so that the temperature in the reaction kettle is unstable, and safety production is not conducive. In the prior art documents, the temperature adjusting device of the boiling chlorination furnace disclosed in the patent document CN209828992U and the reboiler for chlorobenzyl production convenient to adjust temperature disclosed in the patent document CN215962160U are taken as examples, only the need for temperature regulation and insulation is generally indicated, and the temperature is lowered by adopting a relatively general electronic inductor and an electronic control unit in the insulation cooling link, but the solution to the quick wear of the valve sealing element is not given in the specific structure, and the essence still adopts the traditional valve. The sealing element of the traditional valve is repeatedly rubbed against the wall and rubbed during frequent opening, is worn out quickly, temperature fluctuation in the reaction kettle is easily caused, safety production is not conducive, and safety hazards exist.
[0003] The present application provides a kind of chlorination reaction kettle quick temperature regulating valve, can greatly reduce the friction loss of sealing element, greatly prolong the overall service life of valve, conducive to safety production. UTILITY MODEL CONTENTS
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a kind of chlorination reaction kettle quick temperature regulating valve, effectively solve the problem that the sealing element of traditional valve is repeatedly rubbed against the wall and rubbed during frequent opening, is worn out quickly, temperature fluctuation in the reaction kettle is easily caused.
[0005] The technical solution solved is that, including the outer shell of disc, the water inlet cylinder is on the upper side wall of outer shell, a plurality of water outlet cylinders are fixed on the side wall of outer shell, one end of water outlet cylinder is placed in the cavity of outer shell, a plurality of small balls are evenly distributed in the cavity of outer shell, and the plurality of small balls are one-to-one corresponding to the plurality of water outlet cylinders;Horizontal and active rotating gear is in the cavity of outer shell, the outer surface of small ball is provided with arc-shaped rack, the rack is engaged with gear, and the inner side of outer shell is provided with gear teeth structure engaged with rack;Gear rotation can drive a plurality of small balls to roll along the inner wall of outer shell through a plurality of racks, and when small ball reaches corresponding water outlet cylinder, small ball can block water outlet cylinder.
[0006] Further, the upper side wall of the shell is in contact with the upper side wall of the rack, the lower side wall of the shell is in contact with the lower side wall of the rack, and the upper side wall and the lower side wall of the shell can clamp the rack to ensure that the rack and the gear remain in engagement.
[0007] Further, the rack and the upper side plate of the shell are spaced apart.
[0008] Further, the gear is connected with a motor, and the motor is fixed outside the lower side wall of the shell.
[0009] Further, the shell has a dumbbell-shaped cross section.
[0010] The utility model discloses a structure is ingenious, relative to the sealing element of traditional valve, with rolling instead of sliding, can greatly reduce the friction loss of sealing element, greatly prolongs the overall service life of valve, is favorable to the heat preservation effect of improving reaction kettle, is favorable to safe production. DRAWINGS
[0011] Figure 1 It is the front view of the utility model.
[0012] Figure 2 It is Figure 1 It is the A-A section view of the utility model.
[0013] Figure 3 It is the cooling water flow chart in the utility model. CONCRETE IMPLEMENTING METHOD
[0014] The specific implementing method of the utility model is further explained in detail in combination with the drawings.
[0015] By Figures 1 to 3 The utility model discloses a disc-shaped shell 1, the upper side wall of shell 1 has water inlet cylinder 2, the side wall of shell 1 is fixed with multiple water outlet cylinders 3, one end of water outlet cylinder 3 is placed in the cavity of shell 1, and the cavity of shell 1 has multiple small balls 4 that are evenly distributed in a circle, and multiple small balls 4 correspond to multiple water outlet cylinders 3 one by one;The cavity of shell 1 has horizontal and active rotating gear 5, the outer circular surface of small ball 4 is provided with arc rack 6, rack 6 is engaged with gear 5, and the inner side of shell 1 is provided with tooth structure engaged with rack 6;Gear 5 rotates and drives multiple small balls 4 to roll along the inner wall of shell 1 through multiple racks 6, and when small ball 4 reaches the corresponding water outlet cylinder 3, small ball 4 can block water outlet cylinder 3.
[0016] In order to ensure that rack 6 and gear 5 are engaged, the upper side wall of shell 1 is in contact with the upper side wall of rack 6, the lower side wall of shell 1 is in contact with the lower side wall of rack 6, and the upper side wall and the lower side wall of shell 1 can clamp rack 6 to ensure that rack 6 and gear 5 remain in engagement.
[0017] To facilitate the smooth flow of cooling water, there is a gap between the rack 6 and the upper side plate of the housing.
[0018] The gear 5 is connected to a motor 7, which is fixed to the outer side of the lower side wall of the housing 1.
[0019] The cross-section of the outer shell 1 is dumbbell-shaped.
[0020] It is worth noting that the length of the rack 6 is less than the circumference of the ball 4. The structure of the rack 6 and the ball 4 is similar to that of an incomplete gear 5. The upper and lower side plates of the outer shell 1 limit the rack 6, ensuring that the rack 6 and the gear 5 can mesh. When the ball 4 reaches the water outlet cylinder 3, the ball 4 can just block the water outlet cylinder 3. The motor 7 is controlled by the PLC unit, and the temperature conduction is carried out by the temperature sensor.
[0021] When using, such as Figures 1-3 As shown, when the reactor temperature is too high and the valve is opened, cooling water enters the outer shell cavity 1 through the upper inlet. The cooling water fills the entire outer shell cavity 1 through the gap between gear 5 and large gear 5, and then enters the cooling pipes on the reactor through multiple outlet pipes 3 to cool the reactor. After a period of time, when the reactor temperature is suitable, the valve needs to be closed. Specifically, motor 7 drives gear 5 to rotate, and gear 5 drives multiple small balls 4 to rotate simultaneously via rack 6. Figure 3 As shown, when ball 4 reaches the outlet of cylinder 3 and forms a blockage, the entire valve closes and cooling water cannot flow.
[0022] In this design, the ball 4 is driven by the gear 5. The structure formed by the ball 4, the gear 5, and the outer shell 1 is similar to that of the planetary gear 5. The ball 4 acts as a sealing element. During the process of sealing or opening the water outlet cylinder 3, the ball 4 rolls instead of sliding, which greatly reduces friction loss and can effectively extend the overall life of the valve.
[0023] This utility model has a clever structure. Compared with the sealing components of traditional valves, it uses rolling instead of sliding, which can greatly reduce the frictional loss of the sealing components, greatly extend the overall service life of the valve, improve the heat preservation effect of the reactor, and facilitate safe production.
Claims
1. A rapid temperature control valve for a chlorination reactor, characterized in that, The device includes a disc-shaped outer shell (1), an inlet cylinder (2) on the upper side wall of the outer shell (1), and multiple outlet cylinders (3) fixed on the side wall of the outer shell (1). One end of the outlet cylinder (3) is placed inside the cavity of the outer shell (1). There are multiple small balls (4) evenly distributed in a circle inside the cavity of the outer shell (1). The multiple small balls (4) correspond one-to-one with the multiple outlet cylinders (3). There is a horizontal gear (5) that can rotate actively inside the cavity of the outer shell (1). The outer surface of the small ball (4) is provided with an arc-shaped rack (6). The rack (6) meshes with the gear (5). The inner side of the outer shell (1) is provided with a tooth structure that meshes with the rack (6). The rotation of the gear (5) can drive the multiple small balls (4) to roll along the inner wall of the outer shell (1) through the multiple racks (6). When the small ball (4) reaches the corresponding outlet cylinder (3), the small ball (4) can block the outlet cylinder (3).
2. The rapid temperature control valve for a chlorination reactor according to claim 1, characterized in that, The upper sidewall of the outer shell (1) is in contact with the upper sidewall of the rack (6), and the lower sidewall of the outer shell (1) is in contact with the lower sidewall of the rack (6). The upper and lower sidewalls of the outer shell (1) can hold the rack (6) in place, ensuring that the rack (6) and the gear (5) remain in mesh.
3. The rapid temperature control valve for a chlorination reactor according to claim 2, characterized in that, There is a gap between the rack (6) and the upper side plate of the housing.
4. A rapid temperature control valve for a chlorination reactor according to claim 1, 2, or 3, characterized in that, The gear (5) is connected to a motor (7), which is fixed to the outer side of the lower side wall of the outer casing (1).
5. The rapid temperature control valve for a chlorination reactor according to claim 1, characterized in that, The cross-section of the outer shell (1) is dumbbell-shaped.
Citation Information
Patent Citations
Temperature-adjustable device of fluidizing chlorination furnace
CN209828992U
Benzyl chloride production reboiler with temperature convenient to adjust
CN215962160U