Device for extracting compound by taking areca catechu as raw material
By designing a crushing box and extraction components for the areca nut compound extraction device, the problems of insufficient mixing and incomplete extraction caused by the hardness of areca nuts were solved, achieving full leaching and efficient extraction of compounds.
Patent Information
- Application Number
- CN202422744251.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In existing areca nut compound extraction devices, the hardness of the areca nut during the crushing and soaking process leads to insufficient mixing and incomplete extraction of compounds from the residue.
A device comprising a crushing chamber, a mixing cylinder, and an extraction component was designed. The crushing wheel is driven by a motor to crush the material, the mixing rod stirs and soaks the material, and the extraction component uses a pressing plate and a gear system to separate the residue and liquid, thereby achieving full extraction of the compound.
It improves the extraction efficiency of areca nut compounds and the practicality of the equipment, ensuring full leaching of compounds and enhancing work efficiency and extraction effect.
Smart Images
Figure CN223641894U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of extraction device technology, specifically a compound extraction device using areca nut as raw material. Background Technology
[0002] Areca nut is used as a medicinal material in traditional Chinese medicine and has extremely high medicinal value. Its chemical composition is very complex, mainly including alkaloids and ketones. Currently, in order to extract compounds from areca nut, a production process using areca nut as raw material has been developed. Therefore, a compound extraction device using areca nut as raw material is needed.
[0003] The areca nut-based compound extraction device is a highly efficient compound extraction equipment designed to fully extract the compounds from areca nuts. It typically includes an extractor, pipes, a crushing chamber, and a filter. The raw material is fed into the crushing chamber, which is then activated to crush it. The raw material is then soaked, and the soaking liquid is passed through pipes, filtered by a filter, and then purified.
[0004] Existing compound extraction devices using areca nut as raw material suffer from incomplete extraction because areca nut itself is a plant with a certain degree of hardness. After crushing it, the mixture with water is not fully stirred, and the residue usually contains compounds. Therefore, a compound extraction device using areca nut as raw material is proposed to address the above problems. Utility Model Content
[0005] To overcome the shortcomings of existing technologies and address the problems of existing equipment, this utility model proposes a compound extraction device using areca nut as raw material.
[0006] The technical solution adopted by this utility model to solve its technical problem is a compound extraction device using areca nut as raw material, including a base plate, an extraction box at the top of the base plate, an extraction component inside the extraction box, a groove at the top of the extraction box, a mixing cylinder penetrating through the top of the groove, a mixing component inside the mixing cylinder, a support frame on the outer wall of the mixing cylinder, a crushing component on the support frame, the extraction component including a slide, multiple support rods at the bottom of the extraction box, a slide at the top of the support rods, a sliding groove inside the slide, a slider inside the sliding groove, a rack at the top of the slider, a long plate at one end of the rack, an extraction cylinder penetrating through the extraction box, a push rod penetrating through the extraction cylinder, one end of the push rod penetrating through the outer wall at the top of the long plate, and a pressing plate penetrating through the other end of the push rod, and the pressing plate slidingly disposed inside the extraction cylinder, thereby achieving the ability to compress the residue after areca nut soaking, so that the compounds inside are fully squeezed out.
[0007] Preferably, the port of the extraction cylinder extends through the extraction box, and a filter plate is provided at the port. The filter plate has multiple filter holes. A collection box is provided at the top of the bottom plate, and the port of the extraction cylinder is located directly above the collection box. This combination achieves the separation of filtrate and residue, facilitating subsequent operations.
[0008] Preferably, a No. 1 motor is provided at the bottom of the extraction box, and the output end of the No. 1 motor is connected to a No. 1 rotating shaft through a coupling. A gear is provided at the top of the No. 1 rotating shaft, and the gear meshes with a rack to drive the extrusion plate to perform a pressurization operation.
[0009] Preferably, the mixing assembly includes a mixing cylinder, in which a second rotating shaft is disposed through. A plurality of mixing rods are arranged around the outer wall of the second rotating shaft, and scraper rods are arranged side by side at the top of the plurality of mixing rods, so as to achieve full soaking of the crushed areca nuts with water.
[0010] Preferably, the bottom of the mixing cylinder is bucket-shaped, and a No. 4 rotating shaft is provided through the bottom of the mixing cylinder. A ball is provided through the top of the No. 4 rotating shaft, and the ball is located at the outlet of the bucket of the mixing cylinder. A feed port is provided through the ball, which can control the inlet and allow the water and areca nuts to be fully soaked before subsequent operations.
[0011] Preferably, a water storage ring is provided on the inner wall of the top of the mixing cylinder, and multiple water inlets are provided on the bottom side of the water storage ring. Each of the multiple water inlets is provided with a nozzle. A water inlet is provided on the outer wall of the mixing cylinder, and a water inlet pipe is provided through the top of the water inlet. The nozzle is located directly above the mixing rod, thus achieving the spraying treatment of areca nuts.
[0012] Preferably, the top of the mixing cylinder is provided with a mounting frame, the top of the mounting frame is provided with a second motor, the output end of the second motor is connected to a second rotating shaft via a coupling, and the top of the extraction box is provided with a fourth motor, the output end of the fourth motor is connected to a fourth rotating shaft via a coupling, so as to drive the stirring of the areca nuts.
[0013] Preferably, the crushing assembly includes a crushing box, with multiple No. 3 rotating shafts extending through the outer wall of the crushing box. Multiple crushing wheels are extended through each of the multiple No. 3 rotating shafts. A placement plate is provided on the outer wall of the crushing box, and a No. 3 motor is provided at the top of the placement plate. The output end of the No. 3 motor is connected to one of the No. 3 rotating shafts via a coupling, and the multiple No. 3 rotating shafts are connected to each other via a transmission belt, thereby enabling the crushing of areca nuts and their thorough soaking.
[0014] Preferably, the inner sidewall of the crushing box is symmetrically provided with two guide plates, and the two guide plates are located directly above the crushing wheel, which works together to ensure that the betel nuts can be crushed.
[0015] Preferably, a support frame is provided on the outer side wall of the mixing cylinder, a crushing box is provided at the top of the support frame, a conveying pipe is provided through the bottom side of the crushing box, and the other end of the conveying pipe is connected to the mixing cylinder, thereby achieving the feeding of materials to the mixing cylinder.
[0016] The beneficial effects of this utility model are:
[0017] 1. This utility model incorporates a crushing box. After areca nuts are fed into the crushing box, the No. 3 motor drives the No. 3 rotating shaft to rotate, which in turn drives the crushing wheel to crush the areca nuts. The crushed areca nuts then enter the mixing drum through the conveying pipe. Hot water is added to the mixing drum through the water inlet pipe. The No. 2 motor is then activated, driving the No. 2 rotating shaft to stir the areca nuts, ensuring they are fully soaked. After relatively complete soaking, the No. 4 motor is activated, driving the No. 4 rotating shaft, which in turn rotates the ball, allowing the remaining material and soaking liquid to enter the extraction drum. This combination achieves thorough stirring of the areca nuts, ensuring the full extraction of their compounds and improving the working efficiency of the device.
[0018] 2. This utility model, by setting up an extraction component, allows the residue and soaking liquid to be introduced into the extraction cylinder. By starting the No. 1 motor, the No. 1 motor drives the No. 1 rotating shaft, which in turn drives the gear to rotate. The gear meshes with the rack and pinion, which in turn drives the push rod, thus enabling the extrusion plate to extrude the residue. The extruded liquid is then separated from the residue by the action of the filter plate. This process ensures that the substances in the areca nut are fully extracted, improving the practicality of the device. Attached Figure Description
[0019] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0020] Figure 1 This is a schematic diagram of the first overall three-dimensional structure;
[0021] Figure 2 This is a cross-sectional view of the crushing component;
[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the mixing cylinder;
[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the extraction box;
[0024] Figure 5 This is a schematic diagram of the cross-sectional structure of the extraction tube;
[0025] Legend:
[0026] In the diagram: 1. Extraction box; 11. Base plate; 12. Collection box; 13. Slide; 14. Rack; 15. Gear; 16. Motor No. 1; 17. Long plate; 18. Extraction cylinder; 19. Extrusion plate; 20. Filter plate; 2. Mixing cylinder; 21. Motor No. 2; 22. Motor No. 4; 23. Water storage ring; 24. No. 2 rotating shaft; 25. Nozzle; 26. Mixing rod; 27. Water inlet pipe; 28. Sphere; 3. Crushing box; 31. Guide plate; 32. Crushing wheel; 33. Transmission belt; 34. Motor No. 3; 35. Support frame. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1-5 As shown, a compound extraction device using areca nut as raw material includes a base plate 11. An extraction box 1 is provided at the top of the base plate 11. An extraction component is provided inside the extraction box 1. A groove is formed at the top of the extraction box 1. A mixing cylinder 2 is passed through the top of the groove. A mixing component is provided inside the mixing cylinder 2. A support frame 35 is provided on the outer wall of the mixing cylinder 2. A crushing component is provided on the support frame 35. The extraction component includes a slide 13. Multiple support rods are provided on the bottom side of the extraction box 1. The slide 13 is provided at the top of the support rods. A sliding groove is formed inside the slide 13. A slider is provided inside the sliding groove. A rack 14 is provided at the top of the slider. A long plate 17 is provided at one end of the rack 14. An extraction cylinder 18 is passed through the extraction box 1. A push rod is passed through the extraction cylinder 18. One end of the push rod is provided through the outer wall of the top of the long plate 17, and the other end of the push rod is provided through a pressing plate 19. The pressing plate 19 is slidably disposed inside the extraction cylinder 18.
[0029] In existing compound extraction devices using areca nut as raw material, the areca nut itself is a plant with a certain degree of hardness, and after crushing it, the mixture with water is not sufficiently stirred. In this solution, the present invention sets up a crushing box 3. After the areca nut is put into the crushing box 3, the No. 3 motor 34 drives the No. 3 rotating shaft to rotate. The No. 3 rotating shaft drives the crushing wheel 32 to crush the areca nut. The crushed areca nut enters the mixing cylinder 2 through the conveying pipe. Hot water is added into the mixing cylinder 2 through the water inlet pipe 27. The No. 2 motor 21 drives the No. 2 rotating shaft 24 to stir the areca nut, so that it is fully soaked. After the soaking is relatively complete, the No. 4 motor 22 is started. The No. 4 motor 22 drives the No. 4 rotating shaft, which drives the ball 28 to rotate, so that the residual material and soaking liquid enter the extraction cylinder 18. This combination achieves sufficient stirring of the areca nut, so that the compounds inside are fully leached out, improving the working efficiency of the device.
[0030] The extraction cylinder 18 has its port penetrating the extraction box 1, and a filter plate 20 is provided at the port. The filter plate 20 has multiple filter holes. A collection box 12 is provided at the top of the bottom plate 11, and the port of the extraction cylinder 18 is located directly above the collection box 12. A first motor 16 is provided at the bottom of the extraction box 1. The output end of the first motor 16 is connected to a first rotating shaft via a coupling. A gear 15 is provided at the top of the first rotating shaft, and the gear 15 meshes with a rack 14. The mixing assembly includes a mixing cylinder 2, and a second rotating shaft 24 is provided through the mixing cylinder 2. Multiple mixing rods 26 are arranged around the outer wall of the mixing cylinder 4. Scrapers are arranged side-by-side at the top of each mixing rod 26. The bottom of the mixing cylinder 2 is bucket-shaped, and a No. 4 rotating shaft is inserted through the bottom of the mixing cylinder 2. A ball 28 is inserted through the top of the No. 4 rotating shaft and located at the bucket opening of the mixing cylinder 2. A material inlet is opened through the ball 28. A water storage ring 23 is arranged on the inner wall of the top of the mixing cylinder 2. Multiple water inlets are opened on the bottom side of the water storage ring 23, and each water inlet is equipped with a nozzle 25. A water inlet is opened on the outer wall of the mixing cylinder 2. A water inlet pipe 27 is installed through the top of the mixing cylinder 2, and the nozzle 25 is located directly above the mixing rod 26. A mounting bracket is installed at the top of the mixing cylinder 2, and a second motor 21 is installed at the top of the mounting bracket. The output end of the second motor 21 is connected to a second rotating shaft 24 via a coupling. A fourth motor 22 is installed at the top of the extraction box 1, and the output end of the fourth motor 22 is connected to a fourth rotating shaft via a coupling. The pulverizing assembly includes a pulverizing box 3, and multiple third rotating shafts are installed through the outer wall of the pulverizing box 3. Multiple pulverizing wheels 32 are installed through each of the multiple third rotating shafts. The outer wall of the crushing box 3 is provided with a placement plate, and the top of the placement plate is provided with a No. 3 motor 34. The output end of the No. 3 motor 34 is connected to one of the No. 3 rotating shafts through a coupling, and the multiple No. 3 rotating shafts are connected by a transmission belt 33. The inner wall of the crushing box 3 is symmetrically provided with two guide plates 31, and the two guide plates 31 are located directly above the crushing wheel 32. The outer wall of the mixing cylinder 2 is provided with a support frame 35, and the top of the support frame 35 is provided with the crushing box 3. The bottom side of the crushing box 3 is provided with a conveying pipe, and the other end of the conveying pipe is connected to the mixing cylinder 2.
[0031] In existing compound extraction devices using areca nut as raw material, the residue often contains compounds, leading to incomplete extraction. In this solution, the extraction component is installed so that the residue and soaking liquid are fed into the extraction cylinder 18. By starting the first motor 16, the first motor 16 drives the first rotating shaft, which in turn drives the gear 15 to rotate. The gear 15 meshes with the rack 14, which in turn drives the push rod, thus squeezing the residue with the extrusion plate 19. The squeezed liquid is then separated from the residue by the filter plate 20, thus ensuring that the substances in the areca nut are fully extracted, improving the practicality of the device.
[0032] Working Principle: Existing compound extraction devices using areca nut as raw material suffer from insufficient mixing after crushing due to the hardness of areca nut itself, being a plant. In this design, a crushing box 3 is installed. After the areca nut is fed into the crushing box 3, a third motor 34 drives a third rotating shaft, which in turn drives a crushing wheel 32 to crush the areca nut. The crushed areca nut then enters a mixing cylinder 2 through a conveying pipe. Hot water is added to the mixing cylinder 2 through a water inlet pipe 27. A second motor 21 drives a second rotating shaft 24 to stir the areca nut, ensuring thorough soaking. After relatively complete soaking, a fourth motor 22 is activated, driving a fourth rotating shaft, which in turn rotates a ball 28, allowing residual material and soaking liquid to enter the extraction cylinder 18. This combination achieves thorough stirring of the areca nut, ensuring sufficient extraction of its compounds and improving the device's efficiency.
[0033] Existing compound extraction devices using areca nuts as raw materials often contain compounds in the residue, leading to incomplete extraction. In this solution, the residue and soaking liquid are introduced into the extraction cylinder 18 by setting up an extraction component. The motor 16 is started, which drives the rotating shaft, which in turn drives the gear 15 to rotate. The gear 15 meshes with the rack 14, which in turn drives the push rod, thus squeezing the residue with the extrusion plate 19. The squeezed liquid is then separated from the residue by the filter plate 20, thus achieving full extraction of the substances in the areca nut and improving the practicality of the device.
[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A compound extraction device using areca nut as raw material, characterized in that: The system includes a base plate (11), an extraction box (1) at the top of the base plate (11), an extraction assembly inside the extraction box (1), a groove at the top of the extraction box (1), a mixing cylinder (2) penetrating through the top of the groove, a mixing assembly inside the mixing cylinder (2), a support frame (35) on the outer wall of the mixing cylinder (2), a crushing assembly on the support frame (35), the extraction assembly including a slide (13), and multiple support rods on the bottom side of the extraction box (1), with the top of the support rods having a... A slide (13) is provided, and a slide groove is provided in the slide groove. A slider is provided in the slide groove. A rack (14) is provided at the top of the slider. A long plate (17) is provided at one end of the rack (14). An extraction cylinder (18) is provided through the extraction box (1). A push rod is provided through the extraction cylinder (18). One end of the push rod is provided through the outer wall of the top of the long plate (17), and the other end of the push rod is provided through the extrusion plate (19). The extrusion plate (19) is slidably provided in the extraction cylinder (18).
2. The compound extraction device using areca nut as raw material according to claim 1, characterized in that: The port of the extraction cylinder (18) passes through the extraction box (1), and a filter plate (20) is provided at the port. The filter plate (20) has multiple filter holes. A collection box (12) is provided at the top of the bottom plate (11), and the port of the extraction cylinder (18) is located directly above the collection box (12).
3. The compound extraction device using areca nut as raw material according to claim 2, characterized in that: The bottom of the extraction box (1) is equipped with a No. 1 motor (16), the output end of the No. 1 motor (16) is connected to a No. 1 rotating shaft through a coupling, and the top of the No. 1 rotating shaft is equipped with a gear (15), which meshes with a rack (14).
4. The compound extraction device using areca nut as raw material according to claim 3, characterized in that: The mixing assembly includes a mixing cylinder (2), a second rotating shaft (24) is disposed through the mixing cylinder (2), a plurality of mixing rods (26) are arranged around the outer side wall of the second rotating shaft (24), and scraper rods are arranged side by side at the top of the plurality of mixing rods (26).
5. The compound extraction device using areca nut as raw material according to claim 4, characterized in that: The bottom side of the mixing cylinder (2) is shaped like a bucket. A No. 4 rotating shaft is provided through the bottom side of the mixing cylinder (2). A ball (28) is provided through the top of the No. 4 rotating shaft. The ball (28) is located at the bucket end of the mixing cylinder (2). A material outlet is provided through the ball (28).
6. The compound extraction device using areca nut as raw material according to claim 5, characterized in that: The mixing cylinder (2) has a water storage ring (23) on its inner top wall. The bottom side of the water storage ring (23) has multiple water inlets, and each of the multiple water inlets is equipped with a nozzle (25). The outer side wall of the mixing cylinder (2) has a water inlet, and the top of the water inlet is provided with a water inlet pipe (27). The nozzle (25) is located directly above the mixing rod (26).
7. The compound extraction device using areca nut as raw material according to claim 6, characterized in that: The mixing cylinder (2) is provided with a mounting frame at the top, and a second motor (21) is provided at the top of the mounting frame. The output end of the second motor (21) is connected to the second rotating shaft (24) through a coupling. The extraction box (1) is provided with a fourth motor (22) at the top, and the output end of the fourth motor (22) is connected to the fourth rotating shaft through a coupling.
8. The compound extraction device using areca nut as raw material according to claim 7, characterized in that: The crushing assembly includes a crushing box (3), and multiple No. 3 rotating shafts are provided through the outer side wall of the crushing box (3). Multiple crushing wheels (32) are provided through the multiple No. 3 rotating shafts. A placement plate is provided on the outer side wall of the crushing box (3). A No. 3 motor (34) is provided at the top of the placement plate. The output end of the No. 3 motor (34) is connected to one of the No. 3 rotating shafts through a coupling. The multiple No. 3 rotating shafts are connected to each other through a transmission belt (33).
9. The compound extraction device using areca nut as raw material according to claim 8, characterized in that: The inner wall of the crushing box (3) is symmetrically provided with two guide plates (31), and the two guide plates (31) are located directly above the crushing wheel (32).
10. The compound extraction device using areca nut as raw material according to claim 1, characterized in that: The top of the support frame (35) is provided with a crushing box (3), and a conveying pipe is provided through the bottom side of the crushing box (3). The other end of the conveying pipe is connected to the mixing cylinder (2).