Disc separator capable of conveniently outputting solid-liquid materials
By designing a bearing shaft, support plate, and cylinder structure in the disc separator, and combining it with the use of a suction pump, the problem of incomplete solid-liquid separation in wolfberry glycopeptide separation was solved, achieving efficient separation of solid and liquid components.
Patent Information
- Application Number
- CN202422833241.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing disc separators do not completely separate solid and liquid components when separating goji berry glycopeptides, resulting in a large amount of liquid components flowing out with the solid components, indicating incomplete separation.
A disc separator was designed, comprising an upper cover, a lower cylinder, a liquid outlet pipe, and a slag discharge pipe. By setting a bearing shaft and centrifugal discs in the lower cylinder, the solid components are pushed down by a support plate and a cylinder, and the liquid components are accelerated out by a suction pump, thus achieving thorough solid-liquid separation.
This method achieves concentrated falling of solid components, reduces the loss of liquid components, and ensures thorough and efficient separation.
Smart Images
Figure CN223642005U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to disc type separator technical field, concretely is disc type separator of convenient output solid liquid material. BACKGROUND
[0002] Lycium barbarum glycopeptide is 5 kinds of glycoconjugates with strong immune activity and anti-aging effect, simply called Lycium barbarum glycopeptide (LbGP), which is further separated and purified from LBP. Its main effects include improving immunity, anti-tumor, protecting myocardium, treating non-fatty fatty liver disease, etc.
[0003] During solid-liquid separation of Lycium barbarum glycopeptide, a disc type separator is generally used for solid-liquid separation of Lycium barbarum juice. The disc type separator is a kind of sedimentation centrifuge, which is used for separating difficult-to-separate materials (such as suspensions composed of viscous liquid and fine solid particles or emulsions composed of liquids with similar densities). The disc type separator in the separator is the most widely used sedimentation centrifuge.
[0004] When the existing disc type separator separates the juice of Lycium barbarum glycopeptide, the solid components in the liquid components are not convenient to separate. When the solid components are separated, a large amount of liquid components may flow out with the solid components, which causes incomplete separation. UTILITY MODEL CONTENTS
[0005] (I) Technical problem solved
[0006] In view of the deficiencies of the prior art, the utility model provides a disc type separator for conveniently outputting solid-liquid materials, which solves the problem of incomplete separation of some disc type separators at present.
[0007] (II) Technical scheme
[0008] To achieve the above purpose, the utility model is implemented by the following technical scheme: a disc type separator for conveniently outputting solid-liquid materials, comprising:
[0009] an upper cover body, a lower cylinder body, a liquid outlet pipe and a residue discharge pipe;
[0010] The upper cover body is detachably connected to the upper surface of the lower cylinder body, a hollow centrifugal cavity with a large upper part and a small lower part is formed between the upper cover body and the lower cylinder body, the liquid outlet pipe is connected to the upper side of the upper cover body, the residue discharge pipe is connected to the lower surface of the lower cylinder body, the liquid outlet pipe and the residue discharge pipe are both in communication with the centrifugal cavity, and a valve one is arranged on the residue discharge pipe.
[0011] The inside of the centrifugal cavity is provided with a bearing shaft, equidistantly provided with centrifugal discs on the outer wall of the bearing shaft, the centrifugal discs are convex upwards, uniformly provided with separation holes at the edges of the centrifugal discs, the lower side of the lower cylinder is provided with a driving structure for driving the rotation of the bearing shaft;
[0012] The outer wall of the bearing shaft is movably provided with a support disc, the upper surface edge of the support disc is provided in an arc shape, the edge of the support disc is attached to the inner wall of the lower cylinder, the lower side of the lower cylinder is provided with a pneumatic cylinder, the telescopic end of the pneumatic cylinder extends into the lower cylinder and is in contact with the lower surface of the support disc.
[0013] Preferably, the upper surface of the upper cover body is provided with a concentration cover, the liquid outlet pipe is connected to the concentration cover, and a suction pump is arranged on the pipeline of the liquid outlet pipe.
[0014] Preferably, the side wall of the lower cylinder is provided with a feeding pipe, a valve two is arranged on the pipeline of the feeding pipe, and the feeding pipe is located on the upper side of the support disc.
[0015] Preferably, the driving structure comprises a driving motor, the output shaft of the driving motor is connected with a driving pulley at the bottom end, the lower surface of the lower cylinder is provided with a rotating shaft, the upper end of the rotating shaft is connected with the bearing shaft, the bottom end of the rotating shaft is provided with a driven pulley, and the driven pulley and the driving pulley are connected through a belt.
[0016] Preferably, the middle part of the support disc is provided with a linear bearing, and the linear bearing is sleeved on the outer wall of the bearing shaft.
[0017] Preferably, the lower surface of the inner cavity of the lower cylinder is provided with a lower concave concentration groove, and the upper end of the slag discharge pipe corresponds in position to the lower concave concentration groove.
[0018] Preferably, the telescopic end of the pneumatic cylinder is provided with a support ball at the top, and the support ball is supported in rolling on the lower surface of the support disc.
[0019] (Three) beneficial effects
[0020] The disc type separator provided by the utility model has the advantages that compared with the prior art, at least the following beneficial effects are achieved:
[0021] In use, the solid components are concentrated at the edge arc surface of the support disc, with the accumulation of the solid components, the solid components are deposited and stacked, then the support disc is pushed upwards, so that the solid components fall, because the solid components are closely stacked, the liquid components contained therein are less, so that the downward flowing liquid components are also less. After the support disc is pushed upwards, the solid components fall, the support disc can be quickly lowered, so that the support disc is in contact and sealed with the inner wall of the lower cylinder. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a structure schematic view of the utility model;
[0023] Figure 2 It is a structure schematic view of the utility model lower cylinder;
[0024] Figure 3 It is a structure schematic view of the utility model cylinder, support ball.
[0025] In the drawing: 1, upper cover body;2, lower cylinder;3, concentrated cover;4, liquid outlet pipe;5, suction pump;7, feed pipe;8, valve two;9, slag discharge pipe;10, valve one;11, rotating shaft;12, driven pulley;13, drive motor;14, drive pulley;15, bearing shaft;16, centrifugal disc;17, separation hole;18, support disc;19, cylinder;20, lower concave concentrated groove;21, support ball. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.
[0027] Embodiment one:
[0028] Please refer to Figures 1-3 The utility model provides a technical scheme: disc type separator convenient for outputting solid-liquid material, comprising: upper cover body 1, lower cylinder 2, liquid outlet pipe 4, slag discharge pipe 9;
[0029] Among them, the upper cover body 1 can be detachably connected on the upper surface of lower cylinder 2, the inside between the upper cover body 1, lower cylinder 2 forms hollow and centrifugal cavity that is large on top and small on bottom, the liquid outlet pipe 4 is connected on the upside of upper cover body 1, the slag discharge pipe 9 is connected on the lower surface of lower cylinder 2, the liquid outlet pipe 4, slag discharge pipe 9 all are communicated with centrifugal cavity, the valve one 10 is provided on the slag discharge pipe 9;The inside of centrifugal cavity is provided with bearing shaft 15, the outer wall of bearing shaft 15 is provided with centrifugal disc 16 at equal distance, the centrifugal disc 16 is convex on top, the edge of centrifugal disc 16 is evenly provided with separation hole 17, the lower side of lower cylinder 2 is provided with drive structure for driving rotation of bearing shaft 15;The outer wall lower side of bearing shaft 15 movably is provided with support disc 18, the upper surface edge of support disc 18 is provided as arc shape, the edge of support disc 18 is attached with the inner wall of lower cylinder 2, the lower side of lower cylinder 2 is provided with cylinder 19, the telescopic end of cylinder 19 extends to inside lower cylinder 2 and contacts with the lower surface of support disc 18.
[0030] Analysis of the above content: the crushed wolfberry raw materials are added to the centrifugal cavity through the feeding pipe 7. After feeding, the pipeline of the feeding pipe 7 is closed through the valve 8. The driving structure drives the bearing shaft 15 to rotate, and the wolfberry raw materials enter the centrifugal disc 16. With the rotation of the centrifugal disc 16, the solid components with larger density move to the inner wall of the centrifugal cavity, and the liquid components are on the inside. With the increase of the entering raw materials, the liquid components move upwards and flow out through the liquid outlet pipe 4.
[0031] The solid components are concentrated between the inner wall of the lower cylinder 2 and the edge of the support disc 18. When it is necessary to discharge the solid components, the support disc 18 is pushed up by the air cylinder 19 (the air cylinder 19 can be set to be not less than one to ensure that the support disc 18 moves smoothly, and other accessories of the air cylinder 19 are equipped in actual use). Because the size of the inner wall of the lower cylinder 2 expands from bottom to top, a gap is formed between the support disc 18 and the inner wall of the lower cylinder 2, and the solid components fall from the gap. After the solid components fall, the telescopic end of the air cylinder 19 descends, and the support disc 18 descends under the action of gravity. The telescopic end of the air cylinder 19 is in contact with the support disc 18 on the upper side, but is not fixedly connected.
[0032] As shown in Figure 1 , because the upper cover body 1 is heavy, it is inconvenient to operate when it is removed. A bracket and a hydraulic cylinder installed on the upper part of the bracket can be set. The bracket is set on the periphery of the upper cover body 1 and the lower cylinder 2, the telescopic end of the hydraulic cylinder is fixedly connected with the upper surface of the upper cover body 1, and the hydraulic cylinder is equipped with corresponding oil pump, oil pipe and other necessary components in use. All are existing matched products, which will not be described here.
[0033] Example two:
[0034] Please refer to Figures 1-3 , the utility model provides a technical scheme based on example one: the upper surface of the upper cover body 1 is provided with a concentrating cover 3, the liquid outlet pipe 4 is connected on the concentrating cover 3, and the pipeline of the liquid outlet pipe 4 is provided with a suction pump 5.
[0035] Analysis of the above content: through the setting of the suction pump 5, the discharge of the liquid components can be accelerated.
[0036] Example three:
[0037] Please refer to Figures 1-3 , the utility model provides a technical scheme based on example one: the side wall of the lower cylinder 2 is provided with a feeding pipe 7, the pipeline of the feeding pipe 7 is provided with a valve 8, and the feeding pipe 7 is located on the upper side of the support disc 18.
[0038] Analysis of the above content: the feeding pipe 7 can be used to add materials. Because the upper cover body 1 and the lower cylinder 2 can be disassembled, the upper cover body 1 and the lower cylinder 2 can also be separated to add materials.
[0039] Embodiment four:
[0040] Please refer to Figures 1-3 The utility model provides a technical scheme based on embodiment three: the drive structure includes drive motor 13, drive motor 13's output shaft bottom end is connected with drive pulley 14, the lower surface of lower cylinder 2 is provided with pivot 11, and the upper end of pivot 11 is connected with bearing shaft 15, and the bottom of pivot 11 is provided with driven pulley 12, and driven pulley 12, drive pulley 14 are connected through the belt.
[0041] The above content is analyzed: drive motor 13 can be fixed through mounting seat structure, so that drive motor 13 does not side shift when using, so that driven pulley 12, drive pulley 14, belt keep the connection between each other, and drive motor 13 drives pivot 11, bearing shaft 15 to rotate through the cooperation between driven pulley 12, drive pulley 14, belt.
[0042] Embodiment five:
[0043] Please refer to Figures 1-3 The utility model provides a technical scheme based on embodiment three: the middle part of support disc 18 is provided with linear bearing, and the linear bearing is sleeved on the outer wall of bearing shaft 15.
[0044] The above content is analyzed: the setting of linear bearing makes support disc 18 move relatively bearing shaft 15 more stably, in order to prevent leakage, rubber ring can be attached to the upper part of support disc 18, and the rubber ring is attached to the outer wall of bearing shaft 15, which does not affect the rotation of bearing shaft 15 and plays a sealing role between them.
[0045] Embodiment six:
[0046] Please refer to Figures 1-3 The utility model provides a technical scheme based on embodiment one: the lower surface of the inner chamber of lower cylinder 2 is provided with lower concave concentration groove 20, and the upper end of deslagging pipe 9 corresponds to the position of lower concave concentration groove 20.
[0047] The above content is analyzed: through the setting of lower concave concentration groove 20, it is convenient to concentrate solid components and avoid the dispersion of solid components to facilitate discharge.
[0048] Embodiment seven:
[0049] Please refer to Figures 1-3 The utility model provides a technical scheme based on embodiment one: the top of the telescopic end of cylinder 19 is provided with support ball 21, and support ball 21 is supported on the lower surface of support disc 18.
[0050] The above content is analyzed: through the arrangement of the supporting ball 21, the top of the telescopic end of the cylinder 19 and the supporting disc 18 are in rolling friction, and the relative movement is relatively smooth.
[0051] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0052] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A disc separator for convenient output of solid-liquid materials, characterized in that, include: Upper cover (1), lower cylinder (2), liquid outlet pipe (4), slag discharge pipe (9); The upper cover (1) is detachably connected to the upper surface of the lower cylinder (2). The interior between the upper cover (1) and the lower cylinder (2) forms a hollow centrifugal cavity that is larger at the top and smaller at the bottom. The liquid outlet pipe (4) is connected to the upper side of the upper cover (1). The slag discharge pipe (9) is connected to the lower surface of the lower cylinder (2). Both the liquid outlet pipe (4) and the slag discharge pipe (9) are connected to the centrifugal cavity. A valve (10) is provided on the slag discharge pipe (9). The centrifuge chamber is provided with a bearing shaft (15) inside. Centrifuge discs (16) are arranged at equal intervals on the outer wall of the bearing shaft (15). The centrifuge discs (16) are convex upwards. Separation holes (17) are evenly opened at the edge of the centrifuge discs (16). The lower cylinder (2) is provided with a drive structure for driving the bearing shaft (15) to rotate. A support plate (18) is movably provided on the lower side of the outer wall of the bearing shaft (15). The upper surface edge of the support plate (18) is set in an arc shape. The edge of the support plate (18) is in contact with the inner wall of the lower cylinder (2). A cylinder (19) is provided on the lower side of the lower cylinder (2). The telescopic end of the cylinder (19) extends into the lower cylinder (2) and contacts the lower surface of the support plate (18).
2. The disc separator for convenient output of solid-liquid materials according to claim 1, characterized in that: The upper surface of the upper cover (1) is provided with a central cover (3), the liquid outlet pipe (4) is connected to the central cover (3), and a suction pump (5) is provided on the liquid outlet pipe (4).
3. The disc separator for convenient output of solid-liquid materials according to claim 1, characterized in that: A feed pipe (7) is provided on the side wall of the lower cylinder (2), and a valve (8) is provided on the feed pipe (7). The feed pipe (7) is located on the upper side of the support plate (18).
4. The disc separator for convenient output of solid-liquid materials according to claim 3, characterized in that: The drive structure includes a drive motor (13), the bottom end of the output shaft of the drive motor (13) is connected to a drive pulley (14), the lower surface of the lower cylinder (2) is provided with a rotating shaft (11), the upper end of the rotating shaft (11) is connected to a bearing shaft (15), the bottom end of the rotating shaft (11) is provided with a driven pulley (12), and the driven pulley (12) and the drive pulley (14) are connected by a belt.
5. The disc separator for convenient output of solid-liquid materials according to claim 1, characterized in that: A linear bearing is provided in the middle of the support plate (18), and the linear bearing is sleeved on the outer wall of the bearing shaft (15).
6. The disc separator for convenient output of solid-liquid materials according to claim 1, characterized in that: The lower surface of the inner cavity of the lower cylinder (2) is provided with a recessed concentrating groove (20), and the upper end of the slag discharge pipe (9) corresponds to the position of the recessed concentrating groove (20).
7. The disc separator for convenient output of solid-liquid materials according to claim 1, characterized in that: The top of the telescopic end of the cylinder (19) is provided with a support ball (21), which rolls and supports the lower surface of the support plate (18).