Flaw detection device for copper pipe detection

Abstract

The utility model relates to the technical field of copper pipe detection, and provides a flaw detection device for copper pipe detection, which comprises a blanking assembly, and the blanking assembly comprises a storage box, a copper pipe body, a hopper and a mounting frame. By arranging the classification structure, the original state of the splitter plate is that the second channel is opened and the first channel is closed, if the copper pipe body is not damaged, the copper pipe body directly falls into the collecting box at the bottom of the splitter box, and if the copper pipe body is found to be damaged after being scanned, the copper pipe body is not damaged. An infrared scanner sends scanned data to a classification structure through a single chip microcomputer, then a servo motor fixed to one end of a splitter plate drives the splitter plate to rotate through a rotating shaft, a first channel is opened, and then a copper pipe body falls into a collection box on one side of the bottom of a splitter box through the first channel to be recycled. The flaw detection device for copper pipe detection has the function of facilitating classified storage of damaged copper pipe bodies, and the working efficiency of the flaw detection device for copper pipe detection in use is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to copper pipe detection technical field, especially copper pipe detection is with flaw detection device. BACKGROUND

[0002] In the use process of copper pipe, due to the influence of various factors, such as corrosion, oxidation, stress concentration, etc., cracks, inclusions and other defects may appear on the inner wall and outer wall of the copper pipe. If these defects are not discovered and treated in time, it may lead to pipe leakage, leakage and other serious consequences, and thus affect the normal operation and safety of the equipment, therefore, a copper pipe detection flaw detection device needs to be designed;

[0003] Therefore, the patent with publication number CN217007296U discloses a copper pipe flaw detection device, which comprises a flaw detection table and a copper pipe body. The surface of the flaw detection table is provided with a pipe lowering mechanism and a flaw detection mechanism. The flaw detection mechanism comprises a flaw detector main body fixedly connected to the upper surface of the flaw detection table and an installation vertical plate. The left side wall of the installation vertical plate is fixedly connected with an adapter plate. The number of adapter plates is two. The opposite surfaces of the two adapter plates are rotatably connected with a reciprocating screw. The surface of one adapter plate is provided with a servo motor for driving the reciprocating screw to rotate. Under the limiting action of the limiting slide rod, the moving block can longitudinally translate along the reciprocating screw. The probe follows the movement. Since the probe corresponds to the position of the detection window, the information detected by the probe is transmitted to the flaw detector main body, thereby achieving the purpose of flaw detection of the copper pipe body. The flaw detection is fast and efficient.

[0004] The copper pipe flaw detection device in the above-mentioned is inconvenient to classify and take out the damaged copper pipe after detection, and is time-consuming and laborious in use, so a copper pipe detection flaw detection device that can conveniently classify and take out the damaged copper pipe needs to be designed. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a copper pipe detection flaw detection device to solve the defects of the existing copper pipe flaw detection device that is inconvenient to classify and take out the damaged copper pipe after detection and is time-consuming and laborious in use.

[0006] In order to solve the above technical problems, the utility model provides the following technical scheme: a copper pipe detection flaw detection device, which comprises a blanking assembly.

[0007] The blanking assembly comprises a storage box, a copper pipe body, a hopper and a mounting bracket. The inside of the storage box is uniformly provided with the copper pipe body. The top end of the storage box is fixedly provided with the hopper. The two sides of the storage box are fixedly provided with the mounting bracket.

[0008] One side of the bottom of the storage box is provided with a scanning structure, and the side of the bottom of the storage box away from the scanning structure is provided with a control structure.

[0009] The bottom end of the storage box is fixed with a classification structure, the classification structure comprises a shunt box, a first channel, a collection box, a second channel and a shunt plate, the shunt box is fixed to the bottom end of the storage box, a first channel is formed in one side of the shunt box, a second channel is formed in the other side of the shunt box, and the collection box is arranged on both sides of the lower portion of the shunt box.

[0010] Further, the scanning structure comprises a mounting seat, a driving shaft, a moving block, an infrared scanner, a scanning groove and a driving motor, the mounting seat is fixed to the top end of the collection box on one side of the storage box, the moving block is arranged in the mounting seat, the driving shaft penetrates through the moving block, the infrared scanner is arranged on the side of the moving block close to the storage box, the scanning groove is formed in the side of the storage box close to the infrared scanner, and the driving motor is arranged on the outer wall of one end of the mounting seat.

[0011] Further, the moving block and the driving shaft are screw-connected, one end of the driving shaft extends to the outside of the mounting seat and is fixedly connected with the output end of the driving motor.

[0012] Further, the bottom end of the shunt plate is hingedly connected with the inner wall of the shunt box, one end of the shunt plate is fixedly connected with a rotating shaft, and the rotating shaft of one end of the shunt plate extends to the outside of the shunt box and is fixedly connected with the output end of the servo motor.

[0013] Further, the control structure comprises a mounting rod, an electric push rod, a limiting block, a moving shaft, a supporting plate, a spring, a limiting plate, a control plate, a blanking groove and a moving groove, the moving groove is formed in the side of the storage box away from the scanning groove, the control plate is arranged in the moving groove, the blanking groove is formed in the control plate, the supporting plate is fixed to the outside of the storage box on one side of the control plate, the moving shaft penetrates through both sides of the supporting plate, the limiting block is fixed to one end of the moving shaft away from the storage box, the spring is arranged on the outer side of the moving shaft, the limiting plate is fixed to the outer wall of one end of the moving shaft close to the storage box, the electric push rod is fixed to one side of the bottom of the supporting plate, and the mounting rod is fixed to one end of the electric push rod away from the storage box.

[0014] Further, the bottom end of the mounting rod is fixedly connected with the top end of the collection box, and the moving shaft and the limiting block constitute a telescopic structure through the spring.

[0015] Further, one end of the moving shaft and the outer wall of the copper pipe body abut against each other, and the control plate and the storage box constitute a sliding structure through the moving groove.

[0016] The flaw detection device for copper pipe detection has the following advantages:

[0017] By setting the classification structure, the original state of the shunt plate is to open the second channel and close the first channel. If the copper pipe body is not damaged, the copper pipe body will directly fall into the inside of the collecting box at the bottom of the shunt box. If the copper pipe body is found to be damaged after scanning, the infrared scanner will send the scanned data to the classification structure through the single-chip microcomputer. Then the servo motor fixed at one end of the shunt plate drives the shunt plate to rotate through the rotating shaft. After the shunt plate rotates, the second channel is blocked and the first channel is opened. Then the copper pipe body will fall into the collecting box on one side at the bottom of the shunt box through the first channel and be recycled. The device has the function of conveniently classifying and storing the damaged copper pipe body, and improves the working efficiency of the copper pipe detection flaw detection device during use.

[0018] By setting the scanning structure, the driving motor is started. The rotation of the driving motor drives the driving shaft to rotate, and the driving shaft drives the moving block to move back and forth. When the moving block moves, it drives the infrared scanner to move in the inside of the scanning groove to scan and detect the copper pipe body. The device has the function of conveniently scanning and detecting the copper pipe body, and improves the convenience of the copper pipe detection flaw detection device during use.

[0019] By setting the control structure, the electric push rod is started. The extension of the electric push rod drives the limiting plate and the moving shaft to move towards the storage box through the supporting plate and the spring. Continue to extend the electric push rod. The electric push rod compresses the spring through the supporting plate. The spring rebound continues to drive the moving shaft and the limiting plate to approach the copper pipe body. Until the end of the moving shaft and the outer wall of the copper pipe body are in contact with each other. The copper pipe body below the moving shaft falls through the dropping slot. Before the copper pipe body falls, the infrared scanner is used to scan and detect the copper pipe body. The device has the function of conveniently controlling the dropping, and improves the working efficiency of the copper pipe detection flaw detection device during use. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is an overall three-dimensional structure schematic view of the utility model;

[0021] Figure 2 It is a front view cross-sectional structure schematic view of the utility model;

[0022] Figure 3 It is a Figure 2 Local truncated enlarged structure schematic view;

[0023] Figure 4 It is a front view cross-sectional three-dimensional structure schematic view of the utility model;

[0024] Figure 5 It is a top view cross-sectional three-dimensional structure schematic view of the utility model.

[0025] The reference signs in the drawing are explained as follows: 1, blanking assembly; 11, storage box; 12, copper pipe body; 13, hopper; 14, mounting frame; 2, scanning structure; 21, mounting seat; 22, drive shaft; 23, moving block; 24, infrared scanner; 25, scanning groove; 26, drive motor; 3, classification structure; 31, shunt box; 32, first channel; 33, collection box; 34, second channel; 35, shunt plate; 4, control structure; 41, mounting rod; 42, electric push rod; 43, limiting block; 44, moving shaft; 45, support plate; 46, spring; 47, limiting plate; 48, control panel; 49, blanking groove; 410, moving groove. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Please refer to Figures 1-5 The utility model provides a flaw detection device for copper pipe detection, including blanking assembly 1.

[0028] Refer to Figures 2-5 The blanking assembly 1 includes the storage box 11, the copper pipe body 12, the hopper 13 and the mounting frame 14, the inside of the storage box 11 is uniformly provided with the copper pipe body 12, the top of the storage box 11 is fixed with the hopper 13, the two sides of the storage box 11 are both fixed with the mounting frame 14, one side of the bottom of the storage box 11 is provided with the scanning structure 2, the scanning structure 2 includes the mounting seat 21, the drive shaft 22, the moving block 23, the infrared scanner 24, the scanning groove 25 and the drive motor 26, the mounting seat 21 is fixed to the top of the collection box 33 on one side of the storage box 11, the inside of the mounting seat 21 is provided with the moving block 23, the drive shaft 22 penetrates through the inside of the moving block 23, the infrared scanner 24 is installed on the side of the moving block 23 close to the storage box 11, the scanning groove 25 is formed on the side of the inside of the storage box 11 close to the infrared scanner 24, the drive motor 26 is installed on the outer wall of one end of the mounting seat 21, the moving block 23 and the drive shaft 22 are screw threadedly connected, one end of the drive shaft 22 extends to the outside of the mounting seat 21 and is fixedly connected with the output end of the drive motor 26.

[0029] Connect the power supply, start the drive motor 26, the drive motor 26 rotates and drives the drive shaft 22 to rotate, the drive shaft 22 rotates and drives the moving block 23 to move back and forth, the moving block 23 moves and drives the infrared scanner 24 to move in the inside of the scanning groove 25, and the copper pipe body 12 is scanned and detected.

[0030] With reference to Figures 1-5 The bottom of the storage box 11 is provided with a control structure 4 away from the scanning structure 2, the control structure 4 includes a mounting rod 41, an electric push rod 42, a limiting block 43, a moving shaft 44, a support plate 45, a spring 46, a limiting plate 47, a control plate 48, a falling groove 49 and a moving groove 410, the moving groove 410 is arranged in the storage box 11 away from the scanning groove 25, the inside of the moving groove 410 is provided with the control plate 48, the inside of the control plate 48 is provided with the falling groove 49, one side of the control plate 48 extends to the outside of the storage box 11 and is fixedly provided with the support plate 45, the moving shaft 44 penetrates through the inside of the support plate 45, the moving shaft 44 is fixedly provided with the limiting block 43 away from the storage box 11, the spring 46 is arranged on the outside of the moving shaft 44, the limiting plate 47 is fixedly arranged on the outer wall of the moving shaft 44 close to the storage box 11, the electric push rod 42 is fixedly arranged on one side of the bottom of the support plate 45, the electric push rod 42 is fixedly provided with the mounting rod 41 away from the storage box 11, the bottom of the mounting rod 41 is fixedly connected with the top of the collecting box 33, the moving shaft 44 and the limiting block 43 constitute a telescopic structure through the spring 46, one end of the moving shaft 44 abuts against the outer wall of the copper pipe body 12, and the control plate 48 and the storage box 11 constitute a sliding structure through the moving groove 410.

[0031] An external power supply is started, the electric push rod 42 is started, the electric push rod 42 is elongated, the limiting plate 47 and the moving shaft 44 are driven to move to the storage box 11 through the support plate 45 and the spring 46, the electric push rod 42 is continuously elongated, the spring 46 is compressed through the support plate 45, the spring 46 rebounds to continuously drive the moving shaft 44 and the limiting plate 47 to move close to the copper pipe body 12, until one end of the moving shaft 44 abuts against the outer wall of the copper pipe body 12, the copper pipe body 12 below the moving shaft 44 falls through the falling groove 49, before the copper pipe body 12 falls, the copper pipe body 12 is scanned and detected by using the infrared scanner 24.

[0032] With reference to Figure 1 , Figure 2 , Figure 4 and Figure 5 The bottom of the storage box 11 is fixedly provided with a classification structure 3, the classification structure 3 includes a shunt box 31, a first channel 32, a collecting box 33, a second channel 34 and a shunt plate 35, the shunt box 31 is fixedly arranged at the bottom of the storage box 11, one side of the inside of the shunt box 31 is provided with the first channel 32, the other side of the inside of the shunt box 31 is provided with the second channel 34, the two sides below the shunt box 31 are provided with the collecting box 33, the bottom of the shunt plate 35 is hingedly connected with the inner wall of the shunt box 31, one end of the shunt plate 35 is fixedly provided with a rotating shaft, and the rotating shaft of one end of the shunt plate 35 extends to the outside of the shunt box 31 and is fixedly connected with the output end of the servo motor.

[0033] The original state of the shunt plate 35 is to open the second channel 34 and close the first channel 32, if the copper pipe body 12 is not damaged, the copper pipe body 12 will directly fall into the inside of the collecting box 33 at the bottom of the shunt box 31, if the copper pipe body 12 is found to be damaged after scanning, the infrared scanner 24 will send the scanned data to the classification structure 3 through the single-chip microcomputer, then the servo motor fixed at one end of the shunt plate 35 drives the shunt plate 35 to rotate through the rotating shaft, after the shunt plate 35 rotates, the second channel 34 will be closed and the first channel 32 will be opened, then the copper pipe body 12 will fall into the inside of the collecting box 33 at one side of the bottom of the shunt box 31 through the first channel 32, and be recycled.

[0034] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A flaw detection device for copper pipe detection, comprising a blanking assembly (1); Characterized in that: The blanking assembly (1) comprises a storage box (11), a copper pipe body (12), a hopper (13) and a mounting bracket (14), the inside of the storage box (11) is uniformly provided with the copper pipe body (12), the top end of the storage box (11) is fixedly provided with the hopper (13), and both sides of the storage box (11) are fixedly provided with the mounting bracket (14); One side of the bottom of the storage box (11) is provided with a scanning structure (2), and the side of the bottom of the storage box (11) away from the scanning structure (2) is provided with a control structure (4); The bottom end of the storage box (11) is fixedly provided with a classification structure (3), the classification structure (3) comprises a shunt box (31), a first channel (32), a collection box (33), a second channel (34) and a shunt plate (35), the shunt box (31) is fixed to the bottom end of the storage box (11), one side of the inside of the shunt box (31) is provided with the first channel (32), the other side of the inside of the shunt box (31) is provided with the second channel (34), and both sides of the lower portion of the shunt box (31) are provided with the collection box (33).

2. The apparatus for detecting a copper pipe according to claim 1, wherein: The scanning structure (2) comprises a mounting seat (21), a driving shaft (22), a moving block (23), an infrared scanner (24), a scanning groove (25) and a driving motor (26), the mounting seat (21) is fixed to the top end of the collection box (33) on one side of the storage box (11), the inside of the mounting seat (21) is provided with the moving block (23), the inside of the moving block (23) is penetrated through by the driving shaft (22), one side of the moving block (23) close to the storage box (11) is provided with the infrared scanner (24), one side of the inside of the storage box (11) close to the infrared scanner (24) is provided with the scanning groove (25), and the driving motor (26) is mounted to the outer wall of one end of the mounting seat (21).

3. The apparatus according to claim 2, wherein: The moving block (23) and the driving shaft (22) are screw-connected, one end of the driving shaft (22) extends to the outside of the mounting seat (21) and is fixedly connected with the output end of the driving motor (26).

4. The apparatus for detecting a copper tube according to claim 1, wherein: The bottom end of the shunt plate (35) is hingedly connected with the inner wall of the shunt box (31), one end of the shunt plate (35) is fixedly provided with a rotating shaft, and the rotating shaft of one end of the shunt plate (35) extends to the outside of the shunt box (31) and is fixedly connected with the output end of the servo motor.

5. The apparatus for detecting a copper tube according to claim 1, wherein: The control structure (4) includes a mounting rod (41), an electric push rod (42), a limiting block (43), a moving shaft (44), a supporting plate (45), a spring (46), a limiting plate (47), a control plate (48), a blanking groove (49) and a moving groove (410), the moving groove (410) is arranged inside the storage box (11) away from one side of the scanning groove (25), the inside of the moving groove (410) is provided with the control plate (48), the inside of the control plate (48) is provided with the blanking groove (49), one side of the control plate (48) extends to the outside of the storage box (11) and is fixedly provided with the supporting plate (45), the inside of the supporting plate (45) is provided with the moving shaft (44) on both sides, the moving shaft (44) is fixedly provided with the limiting block (43) away from one end of the storage box (11), the outside of the moving shaft (44) is provided with the spring (46), the outside wall of one end of the moving shaft (44) close to the storage box (11) is fixedly provided with the limiting plate (47), one side of the bottom of the supporting plate (45) is fixedly provided with the electric push rod (42), and one end of the electric push rod (42) away from the storage box (11) is fixedly provided with the mounting rod (41).

6. The apparatus for detecting a copper tube according to claim 5, wherein: The bottom end of the mounting rod (41) and the top end of the collecting box (33) are fixedly connected, the moving shaft (44) and the limiting block (43) constitute a telescopic structure through the spring (46).

7. The apparatus for detecting a copper tube according to claim 5, wherein: One end of the moving shaft (44) and the outer wall of the copper pipe body (12) abut against each other, and the control plate (48) and the storage box (11) constitute a sliding structure through the moving groove (410).

Images