Zirconium bead cleaning machine with good cleaning effect

By designing an automated zirconium bead cleaning machine, and utilizing a brush plate structure inside the cleaning tank driven by hydraulic cylinders and servo motors, the problems of low efficiency and safety hazards of manual cleaning are solved, achieving a highly efficient and safe zirconium bead cleaning process.

CN223642391UActive Publication Date: 2025-12-09ZHENGZHOU KECHUANG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202423155297.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-09
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing technologies, zirconium bead cleaning mainly relies on manual washing, which is inefficient and poses safety hazards. After cleaning, the zirconium beads are not easy to remove, resulting in low cleaning efficiency.

Method used

A cleaning machine comprising a barrel, a hydraulic cylinder, a servo motor, a cleaning tank, and a brush plate was designed. The hydraulic cylinder drives the servo motor to rotate the brush plate in both directions inside the cleaning tank. Combined with an arc-shaped baffle and a limiting structure, the stability of the zirconium beads is ensured, thus achieving automated cleaning.

Benefits of technology

This technology enables highly efficient and automated cleaning of zirconium beads, improving cleaning efficiency, reducing safety hazards associated with manual operation, and facilitating the removal of zirconium beads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning machines, and provides a zirconium bead cleaning machine which is good in cleaning effect and comprises a barrel body, a U-shaped frame is fixedly installed on the top of the barrel body, a hydraulic air cylinder is fixedly installed in the center of the outer surface of the top of the U-shaped frame, and the output end of the hydraulic air cylinder penetrates through the U-shaped frame. The mounting block is fixedly mounted at the output end of the hydraulic cylinder, and a servo motor is fixedly mounted at the bottom of the mounting block; zirconium beads are put into the cleaning barrel through an arc-shaped through groove, then an arc-shaped baffle is embedded into the arc-shaped through groove, clamping plates on the two sides are embedded into clamping grooves, the stability of the arc-shaped baffle can be improved, the zirconium beads in the arc-shaped baffle are prevented from falling off, and a limiting pin is movably embedded in the top of the arc-shaped baffle through a limiting block; a limiting pin is embedded into a limiting hole under the action of the elastic force of a spring, the stability of an arc-shaped baffle is better improved, and a hydraulic air cylinder drives the cleaning barrel to be embedded into the barrel body through a servo motor.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning machine technology, and in particular to a cleaning machine for zirconium beads with good cleaning effect. Background Technology

[0002] Zirconium beads, also known as zirconia beads, are small spheres made of zirconia material and are widely used in various industrial fields, especially in processes such as grinding, dispersing, and polishing. Zirconium beads possess characteristics such as high density, high strength, wear resistance, and chemical stability, making them an ideal choice for many applications.

[0003] However, in the existing technology, the cleaning of zirconium beads is mostly done manually. Manual cleaning is inefficient, and there are certain safety hazards in manually cleaning zirconium beads used for grinding some drugs. Manual cleaning is also time-consuming and labor-intensive. The zirconium beads are directly put into the cleaning tank for stirring and cleaning, and the cleaned zirconium beads are inconvenient to remove, thus reducing the cleaning efficiency. Utility Model Content

[0004] The purpose of this invention is to address the problems in the existing technology where zirconium beads are mostly cleaned manually, which is inefficient. Manual cleaning of zirconium beads used for grinding some drugs poses certain safety hazards. Manual cleaning is also time-consuming and labor-intensive. Furthermore, directly placing zirconium beads into a cleaning tank for stirring and cleaning makes it inconvenient to remove the cleaned zirconium beads, thus reducing cleaning efficiency.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a zirconium bead cleaning machine with good cleaning effect, comprising: a barrel body, a U-shaped frame fixedly installed on the top of the barrel body, a hydraulic cylinder fixedly installed at the center of the outer surface of the top of the U-shaped frame, the output end of the hydraulic cylinder passing through the U-shaped frame, and further comprising:

[0006] The mounting block is fixedly installed at the output end of the hydraulic cylinder, and a servo motor is fixedly installed at the bottom of the mounting block;

[0007] A cleaning tub is fixedly installed at the output end of the servo motor. The outer surface of the cleaning tub has multiple through holes, and the inner wall of the cleaning tub has multiple brush plates fixedly installed.

[0008] Multiple connecting rods are fixedly installed at the output end of the servo motor, and the other end of each connecting rod is fixedly installed on the outer surface of the cleaning tub.

[0009] An arc-shaped through groove is formed on one side of the cleaning tub, and slots are formed on opposite sides inside the arc-shaped through groove.

[0010] Preferably, an arc-shaped baffle is movably embedded inside the arc-shaped through groove, and a retaining plate is fixedly installed on both sides of the arc-shaped baffle, with both retaining plates movably embedded inside the retaining groove.

[0011] The technical effect of adopting the above-mentioned further solution is that: the card plate is embedded in the inside of the card slot, which can improve the stability of the arc-shaped baffle and prevent the zirconium beads inside from falling out.

[0012] Preferably, a limiting block is fixedly installed on the top of the arc-shaped baffle, and a limiting pin is movably embedded on the outer surface of the limiting block.

[0013] The technical effect of adopting the above-mentioned further solution is that the limiting pin is embedded in the limiting hole under the action of the spring force, which improves the stability of the arc-shaped baffle.

[0014] Preferably, a spring is fixedly connected to the outer surface of the limiting pin, and the other end of the spring is fixedly connected to the outer surface of the limiting block.

[0015] The technical effect of adopting the above-mentioned further solution is that the spring can drive the limiting pin to be embedded inside the limiting hole.

[0016] Preferably, a limiting hole is provided at the upper end of the cleaning tub near the arc-shaped through groove, and multiple locking blocks are fixedly installed on the outer surface of the cleaning tub near the lower end.

[0017] The technical effect of adopting the above-mentioned further solution is that multiple locking blocks are embedded inside the limiting groove, so that the cleaning tub is connected to the circular hollow plate.

[0018] Preferably, a circular shaft is movably embedded at the center of the bottom of the barrel, and a circular hollow plate is fixedly installed on the top of the circular shaft. The circular hollow plate has multiple limiting grooves inside.

[0019] The technical effect of adopting the above-mentioned further solution is that the bottom of the cleaning tub is embedded in the interior of the circular hollow plate, and multiple locking blocks are embedded in the interior of the limiting groove, so that the cleaning tub is connected to the circular hollow plate, which can improve the stability of the cleaning tub and prevent violent shaking during rotation.

[0020] Preferably, a drain pipe is fixedly installed at the lower end of the outer surface of the barrel, and a valve is provided on the outer surface of the drain pipe.

[0021] The technical effect of adopting the above-mentioned further solution is that opening the valve can discharge the sewage inside the tank through the drain pipe.

[0022] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0023] 1. In this utility model, zirconium beads are placed into the cleaning tank through an arc-shaped through groove. Then, an arc-shaped baffle is embedded in the arc-shaped through groove, and the two side plates are embedded in the slots, which can improve the stability of the arc-shaped baffle and prevent the zirconium beads inside from falling out. The top of the arc-shaped baffle is movably embedded with a limiting pin through a limiting block. The limiting pin is embedded in the limiting hole under the action of spring force, which further improves the stability of the arc-shaped baffle. The hydraulic cylinder drives the cleaning tank to be embedded into the tank body through a servo motor. The cleaning water injected into the tank body can enter the cleaning tank through multiple through holes. The bottom of the cleaning tank is embedded in the circular hollow plate, so that multiple blocks are embedded in the limiting groove, connecting the cleaning tank with the circular hollow plate, which can improve the stability of the cleaning tank and prevent violent shaking during rotation.

[0024] 2. In this utility model, the servo motor is turned on to drive the cleaning tank to rotate forward and backward inside the tank. Multiple brush plates are fixedly installed on the inner wall of the cleaning tank. The rolling zirconium beads inside come into contact with the brush plates and can clean the impurities on their surface. The forward and reverse rotation can better improve the cleaning effect on the zirconium beads. After cleaning, the valve is opened to discharge the sewage inside the tank through the drain pipe. The hydraulic cylinder retracts to remove the cleaning tank from the inside of the tank. Then, the arc-shaped baffle is opened to remove the cleaned zirconium beads. Attached Figure Description

[0025] Figure 1 This utility model provides a structural schematic diagram of a zirconium bead cleaning machine with good cleaning effect;

[0026] Figure 2 This utility model provides an exploded structural diagram of a zirconium bead cleaning machine with good cleaning effect;

[0027] Figure 3 This utility model provides a cross-sectional structural diagram of a zirconium bead cleaning machine with good cleaning effect;

[0028] Figure 4 This invention provides a zirconium bead cleaning machine with good cleaning effect. Figure 2 Enlarged structural diagram at point A in the middle.

[0029] Legend:

[0030] 1. Barrel body; 101. Drain pipe; 102. Valve; 103. U-shaped frame; 104. Hydraulic cylinder; 105. Mounting block; 106. Servo motor; 107. Connecting rod; 108. Cleaning barrel; 109. Arc-shaped baffle; 110. Arc-shaped through groove; 111. Slot; 112. Locking block; 113. Circular hollow plate; 114. Limiting groove; 115. Locking plate; 116. Brush plate; 117. Round shaft; 118. Limiting pin; 119. Spring; 120. Limiting block; 121. Through hole; 122. Limiting hole. Detailed Implementation

[0031] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0032] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0033] Example 1, as Figure 1-4 As shown, this utility model provides a zirconium bead cleaning machine with good cleaning effect, including: a barrel 1, a U-shaped frame 103 fixedly installed on the top of the barrel 1, a hydraulic cylinder 104 fixedly installed at the center of the outer surface of the top of the U-shaped frame 103, the output end of the hydraulic cylinder 104 passing through the U-shaped frame 103, and also including: a mounting block 105 fixedly installed on the output end of the hydraulic cylinder 104, a servo motor 106 fixedly installed at the bottom of the mounting block 105; a cleaning barrel 108 fixedly installed on the output end of the servo motor 106, a plurality of through holes 121 opened on the outer surface of the cleaning barrel 108, and a plurality of brush plates 1 fixedly installed on the inner wall of the cleaning barrel 108. 16; Multiple connecting rods 107 are fixedly installed at the output end of the servo motor 106, and the other ends of the multiple connecting rods 107 are fixedly installed on the outer surface of the cleaning tub 108; an arc-shaped through groove 110 is opened on one side of the cleaning tub 108, and slots 111 are opened on opposite sides inside the arc-shaped through groove 110; an arc-shaped baffle 109 is movably embedded inside the arc-shaped through groove 110, and a retaining plate 115 is fixedly installed on both sides of the arc-shaped baffle 109, and the two retaining plates 115 are movably embedded inside the slots 111; a limiting block 120 is fixedly installed on the top of the arc-shaped baffle 109, and a limiting pin 118 is movably embedded on the outer surface of the limiting block 120.

[0034] In this embodiment, zirconium beads are placed into the cleaning tank 108 through the arc-shaped through groove 110. Then, the arc-shaped baffle 109 is embedded inside the arc-shaped through groove 110, and the retaining plates 115 on both sides are embedded inside the retaining slots 111, which can improve the stability of the arc-shaped baffle 109 and prevent the zirconium beads inside from falling out. The top of the arc-shaped baffle 109 is movably fitted with a limiting pin 118 through a limiting block 120. Under the elastic force of the spring 119, the limiting pin 118 is embedded inside the limiting hole 122, which further improves the stability of the arc-shaped baffle. To improve the stability of plate 109, hydraulic cylinder 104 drives cleaning tub 108 to be embedded inside tub body 1 via servo motor 106. Cleaning water injected into tub body 1 can enter the interior of cleaning tub 108 through multiple through holes 121. The bottom of cleaning tub 108 is embedded inside circular hollow plate 113, and multiple locking blocks 112 are embedded inside limiting groove 114, connecting cleaning tub 108 with circular hollow plate 113. This improves the stability of cleaning tub 108 and prevents violent shaking during rotation.

[0035] Example 2, as Figure 1-4 As shown, a spring 119 is fixedly connected to the outer surface of the limiting pin 118, and the other end of the spring 119 is fixedly connected to the outer surface of the limiting block 120; a limiting hole 122 is opened at the upper end of the cleaning tub 108 near the arc-shaped through groove 110, and multiple locking blocks 112 are fixedly installed on the outer surface of the cleaning tub 108 near the lower end; a round shaft 117 is movably embedded at the center of the bottom end inside the tub body 1, and a circular hollow plate 113 is fixedly installed on the top of the round shaft 117, and multiple limiting grooves 114 are opened inside the circular hollow plate 113; a drain pipe 101 is fixedly installed at the lower end of the outer surface of the tub body 1, and a valve 102 is provided on the outer surface of the drain pipe 101.

[0036] In this embodiment, the servo motor 106 is turned on to drive the cleaning tub 108 to rotate forward and backward inside the tub 1. Multiple brush plates 116 are fixedly installed on the inner wall of the cleaning tub 108. The rolling zirconium beads inside come into contact with the brush plates 116 and can clean the impurities on their surface. The forward and reverse rotation can better improve the cleaning effect on the zirconium beads. After cleaning, the valve 102 is opened to discharge the sewage inside the tub 1 through the drain pipe 101. The hydraulic cylinder 104 retracts to remove the cleaning tub 108 from the inside of the tub 1. Then, the arc-shaped baffle 109 is opened to remove the cleaned zirconium beads.

[0037] Working principle: In use, zirconium beads are placed into the cleaning tank 108 through the arc-shaped through groove 110. Then, the arc-shaped baffle 109 is embedded in the arc-shaped through groove 110, and the retaining plates 115 on both sides are embedded in the retaining slots 111, which can improve the stability of the arc-shaped baffle 109 and prevent the zirconium beads inside from falling out. The top of the arc-shaped baffle 109 is movably fitted with a limiting pin 118 through the limiting block 120. The limiting pin 118 is embedded in the limiting hole 122 under the elastic force of the spring 119, which further improves the stability of the arc-shaped baffle 109. The hydraulic cylinder 104 drives the cleaning tank 108 to be embedded into the tank body 1 through the servo motor 106. The cleaning water injected into the tank body 1 can enter the cleaning tank 108 through multiple through holes 121. The bottom of the cleaning tank 108 is embedded with a circular hollow plate 11. Inside the 3, multiple locking blocks 112 are embedded in the limiting groove 114, connecting the cleaning tub 108 to the circular hollow plate 113, which can improve the stability of the cleaning tub 108 and prevent violent shaking during rotation. The servo motor 106 is turned on to drive the cleaning tub 108 to rotate forward and backward inside the tub 1. Multiple brush plates 116 are fixedly installed on the inner wall of the cleaning tub 108. The rolling zirconium beads inside contact the brush plates 116 to clean the impurities on their surface. The forward and reverse rotation can better improve the cleaning effect on the zirconium beads. After cleaning, the valve 102 is opened to discharge the sewage inside the tub 1 through the drain pipe 101. The hydraulic cylinder 104 retracts to remove the cleaning tub 108 from the inside of the tub 1. Then, the arc-shaped baffle 109 is opened to remove the cleaned zirconium beads.

[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A cleaning machine for zirconium beads with good cleaning effect, comprising: A barrel body (1), on the top of which a U-shaped frame (103) is fixedly installed, and a hydraulic cylinder (104) is fixedly installed at the center of the outer surface of the top of the U-shaped frame (103), the output end of which passes through the U-shaped frame (103), characterized in that it further includes: Mounting block (105) is fixedly installed at the output end of the hydraulic cylinder (104), and a servo motor (106) is fixedly installed at the bottom of the mounting block (105). A cleaning tub (108) is fixedly installed at the output end of the servo motor (106). Multiple through holes (121) are opened on the outer surface of the cleaning tub (108), and multiple brush plates (116) are fixedly installed on the inner wall of the cleaning tub (108). Multiple connecting rods (107) are fixedly installed at the output end of the servo motor (106), and the other end of the multiple connecting rods (107) is fixedly installed on the outer surface of the cleaning tub (108); An arc-shaped through groove (110) is provided on one side of the cleaning tub (108), and slots (111) are provided on opposite sides inside the arc-shaped through groove (110).

2. The zirconium bead cleaning machine with good cleaning effect according to claim 1, characterized in that: An arc-shaped baffle (109) is movably embedded inside the arc-shaped through groove (110). A card plate (115) is fixedly installed on both sides of the arc-shaped baffle (109), and both card plates (115) are movably embedded inside the card slot (111).

3. The zirconium bead cleaning machine with good cleaning effect according to claim 2, characterized in that: A limiting block (120) is fixedly installed on the top of the arc-shaped baffle (109), and a limiting pin (118) is movably embedded on the outer surface of the limiting block (120).

4. The zirconium bead cleaning machine with good cleaning effect according to claim 3, characterized in that: A spring (119) is fixedly connected to the outer surface of the limiting pin (118), and the other end of the spring (119) is fixedly connected to the outer surface of the limiting block (120).

5. A cleaning machine for zirconium beads with good cleaning effect according to claim 1, characterized in that: The cleaning tub (108) has a limiting hole (122) at the upper end near the arc-shaped through groove (110), and a plurality of locking blocks (112) are fixedly installed on the outer surface of the cleaning tub (108) near the lower end.

6. A cleaning machine for zirconium beads with good cleaning effect according to claim 1, characterized in that: A circular shaft (117) is movably embedded in the center of the bottom of the barrel (1). A circular hollow plate (113) is fixedly installed on the top of the circular shaft (117). Multiple limiting grooves (114) are opened inside the circular hollow plate (113).

7. A cleaning machine for zirconium beads with good cleaning effect according to claim 1, characterized in that: A drain pipe (101) is fixedly installed at the lower end of the outer surface of the barrel (1), and a valve (102) is provided on the outer surface of the drain pipe (101).