All-terrain vehicle body welding fixture

The designed welding fixture for all-terrain vehicles solves the problem of positioning and clamping difficulties caused by the large size of all-terrain vehicles and the numerous weld seams, thus improving welding efficiency.

CN223643078UActive Publication Date: 2025-12-09CHONGQING JIALING QUANYU MANEUVERING VEHICLE CO LTD
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Patent Information

Application Number
CN202423203715.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-09
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

All-terrain vehicles have large body dimensions and many welds, which makes welding positioning and clamping difficult, resulting in a low rate of weldable positions and low welding efficiency.

Method used

Design an all-terrain vehicle body welding fixture, including a fixture, a mounting base, a side clamping mechanism and a bottom clamping mechanism. The moving pressure plate is pushed by rotating the handwheel to drive the lead screw 5, and the vehicle body is accurately positioned and clamped by using locking pins and locking nuts.

Benefits of technology

It achieves accurate positioning and reliable clamping of the vehicle body, improves the weldability rate of weld seams, and increases welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vehicle body welding, in particular to an all-terrain vehicle body welding clamp which comprises a clamp body, a plurality of installation bases, a plurality of side face pressing mechanisms and a bottom pressing mechanism. Each side face pressing mechanism comprises a centering pressing unit, two side vertical plates, a rotating hand wheel, a lead screw, a guide base, two limiting grooves, a movable pressing plate, a first locking pin and a second locking pin. A vehicle body is placed on the clamp, when the vehicle body is assembled before full welding of the vehicle body, a rotating hand wheel is shaken to drive a lead screw to rotate, and the lead screw pushes a movable pressing plate to move, so that the vehicle body is pushed to a welding position, the movable pressing plate moves in two limiting grooves, and then a first locking pin and a second locking pin are respectively inserted downwards; therefore, the whole vehicle body can be conveniently and accurately positioned to the welding position, the pressing is reliable, the achievement rate of the weldable position of a welding seam is high, and the vehicle body is convenient to disassemble after the welding is completed.
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Description

Technical Field

[0001] This utility model relates to the field of vehicle body welding technology, and in particular to a welding fixture for all-terrain vehicle bodies. Background Technology

[0002] An all-terrain vehicle is a light vehicle designed for off-road driving, possessing off-road capability and mobility. It can travel on various complex terrains without being limited by road conditions.

[0003] During the full welding process of the all-terrain vehicle body, the large size of the entire vehicle body and the numerous weld seams make positioning and clamping during welding difficult, resulting in a low rate of weldable positions and low welding efficiency. Summary of the Invention

[0004] The purpose of this utility model is to provide a welding fixture for all-terrain vehicle bodies, which solves the problem of low welding efficiency in the existing technology during the full welding process of all-terrain vehicle bodies. Due to the large overall size of the vehicle body, the number of welds, and the large size of the vehicle body, it is difficult to position and clamp during welding, resulting in a low rate of weldable positions and low welding efficiency.

[0005] To achieve the above objectives, this utility model provides an all-terrain vehicle body welding fixture, including a fixture, multiple mounting seats, multiple side clamping mechanisms, and a bottom clamping mechanism. Each side clamping mechanism includes a centering clamping unit, two side uprights, a rotating handwheel, a lead screw, a guide seat, two limiting grooves, a movable pressure plate, a first locking pin, and a second locking pin. The multiple mounting seats are respectively disposed on the upper end of the fixture, and the multiple side clamping mechanisms are respectively disposed on the sides of the fixture. The two side uprights are respectively fixedly connected to the sides of the fixture. The guide seat is disposed on the upper end of the two side uprights. One end of the lead screw is disposed inside the guide seat. The rotating handwheel is fixedly connected to the lead screw and located outside the guide seat. The first locking pin and the second locking pin are respectively disposed on the guide seat. The two limiting grooves are respectively disposed on the corresponding side uprights, and the two limiting grooves are respectively slidably adapted to the movable pressure plate.

[0006] The bottom clamping mechanism includes a positioning pin, multiple first clamping plates, multiple second clamping plates, and two first locking nuts. The positioning pin is disposed on the corresponding mounting base, and the multiple first clamping plates and multiple second clamping plates are respectively symmetrically disposed on the mounting base.

[0007] Two locking nuts are respectively disposed on the corresponding mounting bases, and the two locking nuts are respectively located at the upper ends of the corresponding first pressing plate and the corresponding second pressing plate. Multiple first pressing plates and multiple second pressing plates are respectively disposed on the centering pressing unit.

[0008] The centering and clamping unit includes a second locking bolt and a side clamping plate. The side clamping plate is detachably connected to the movable pressure plate. One end of the second locking bolt passes through the second clamping plate and is located inside the movable pressure plate. Multiple first clamping plates and multiple second clamping plates are detachably connected to the side clamping plate respectively.

[0009] This utility model discloses an all-terrain vehicle body welding fixture. The vehicle body is placed on the fixture. Before full welding, during assembly, the rotating handwheel is turned, causing the lead screw to rotate. The lead screw then pushes the movable pressure plate, thereby moving the vehicle body to the welding position. The movable pressure plate moves within two limiting grooves. Then, the first and second locking pins are inserted downwards to lock the guide rod inside the guide seat, preventing it from loosening. This allows for convenient and accurate positioning of the entire vehicle body to the welding position, ensuring reliable clamping, a high weldability rate, and easy disassembly of the vehicle body after welding. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the side clamping mechanism of this utility model.

[0013] Figure 3 This is a cross-sectional view of the side clamping mechanism of this utility model.

[0014] Figure 4 This is a partial structural schematic diagram of the present invention.

[0015] 1-Clamp, 2-Mounting base, 3-Side upright plate, 4-Rotating handwheel, 5-Screw rod, 6-Guide seat, 7-Limiting groove, 8-Moving pressure plate, 9-First locking pin, 10-Second locking pin, 11-Positioning pin, 12-First pressing plate, 13-Second pressing plate, 14-First locking nut, 15-Second locking bolt, 16-Side pressing plate. Detailed Implementation

[0016] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0017] Please see Figures 1 to 4 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a schematic diagram of the side clamping mechanism of this utility model. Figure 3 This is a cross-sectional view of the side clamping mechanism of this utility model. Figure 4 This is a partial structural schematic diagram of the present invention.

[0018] This utility model provides an all-terrain vehicle body welding fixture 1, including a fixture 1, multiple mounting seats 2, multiple side clamping mechanisms, and a bottom clamping mechanism. Each side clamping mechanism includes a centering clamping unit, two side uprights 3, a rotating handwheel 4, a lead screw 5, a guide seat 6, two limiting grooves 7, a movable pressure plate 8, a first locking pin 9, and a second locking pin 10. The multiple mounting seats 2 are respectively disposed on the upper end of the fixture 1, and the multiple side clamping mechanisms are respectively disposed on the side of the fixture 1. The two side uprights 3 are respectively fixedly connected to the side of the fixture 1. The guide seat 6 is disposed on the upper end of the two side uprights 3. One end of the lead screw 5 is disposed inside the guide seat 6. The rotating handwheel 4 is fixedly connected to the lead screw 5 and is located outside the guide seat 6. The first locking pin 9 and the second locking pin 10 are respectively disposed on the guide seat 6. The two limiting grooves 7 are respectively disposed on the corresponding side uprights 3, and the two limiting grooves 7 are respectively slidably adapted to the movable pressure plate 8.

[0019] In this embodiment, the car body is placed on the fixture 1. When assembling the car body before full welding, the rotating handwheel 4 is turned to drive the lead screw 5 to rotate. The lead screw 5 pushes the moving pressure plate 8 to move, thereby pushing the car body to the welding position. The moving pressure plate 8 moves within the two limiting grooves 7. Then, the first locking pin 9 and the second locking pin 10 are inserted downwards to lock the guide rod inside the guide seat 6 and prevent it from loosening. This allows the entire car body to be conveniently and accurately positioned at the welding position, ensuring reliable clamping, a high weldability rate, and easy disassembly of the car body after welding.

[0020] Furthermore, the bottom clamping mechanism includes a positioning pin 11, a plurality of first clamping plates 12, a plurality of second clamping plates 13, and two first locking nuts 14. The positioning pin 11 is disposed on the corresponding mounting base 2. The plurality of first clamping plates 12 and the plurality of second clamping plates 13 are symmetrically disposed on the mounting base 2. The two locking nuts are disposed on the corresponding mounting base 2, and the two locking nuts are respectively located at the upper ends of the corresponding first clamping plate 12 and the corresponding second clamping plate 13. The plurality of first clamping plates and the plurality of second clamping plates are respectively disposed on the centering clamping unit.

[0021] In this embodiment, when assembling the car body before full welding, the car body is first initially positioned using the positioning pin 11. After the lead screw 5 pushes the car body to the welding position, it then pushes multiple first clamping plates 12 and multiple second clamping plates 13 to press the car body together. The multiple first clamping plates 12 and multiple second clamping plates 13 are pressed together by two first locking nuts 14 to prevent loosening, thereby clamping.

[0022] Furthermore, the centering and clamping unit includes a second locking bolt 15 and a side clamping plate 16. The side clamping plate 16 is detachably connected to the movable clamping plate 8. One end of the second locking bolt 15 passes through the second clamping plate 13 and is located inside the movable clamping plate 8. A plurality of first clamping plates 12 and a plurality of second clamping plates 13 are detachably connected to the side clamping plate 16 respectively.

[0023] In this embodiment, the side clamping plate 16 is locked by the second locking bolt 15 to prevent loosening, thereby completing the clamping operation.

[0024] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A welding fixture for an all-terrain vehicle body, characterized in that, Includes clamps, multiple mounting bases, multiple side clamping mechanisms, and a bottom clamping mechanism; Each of the side clamping mechanisms includes a centering clamping unit, two side plates, a rotating handwheel, a lead screw, a guide seat, two limiting grooves, a movable pressure plate, a first locking pin, and a second locking pin. Multiple mounting seats are respectively disposed on the upper end of the fixture, and multiple side clamping mechanisms are respectively disposed on the sides of the fixture. The two side plates are respectively fixedly connected to the sides of the fixture. The guide seat is disposed on the upper end of the two side plates. One end of the lead screw is disposed inside the guide seat. The rotating handwheel is fixedly connected to the lead screw and located outside the guide seat. The first locking pin and the second locking pin are respectively disposed on the guide seat. The two limiting grooves are respectively disposed on the corresponding side plates, and the two limiting grooves are respectively slidably adapted to the movable pressure plate.

2. The all-terrain vehicle body welding fixture as described in claim 1, characterized in that, The bottom clamping mechanism includes a positioning pin, multiple first clamping plates, multiple second clamping plates, and two first locking nuts. The positioning pin is disposed on the corresponding mounting base, and the multiple first clamping plates and multiple second clamping plates are respectively symmetrically disposed on the mounting base.

3. The all-terrain vehicle body welding fixture as described in claim 2, characterized in that, Two locking nuts are respectively disposed on the corresponding mounting bases, and the two locking nuts are respectively located at the upper ends of the corresponding first pressing plate and the corresponding second pressing plate. Multiple first pressing plates and multiple second pressing plates are respectively disposed on the centering pressing unit.

4. The all-terrain vehicle body welding fixture as described in claim 3, characterized in that, The centering and clamping unit includes a second locking bolt and a side clamping plate. The side clamping plate is detachably connected to the movable pressure plate. One end of the second locking bolt passes through the second clamping plate and is located inside the movable pressure plate. A plurality of first clamping plates and a plurality of second clamping plates are detachably connected to the side clamping plate respectively.