Fool-proof structure for screw installation

Abstract

The utility model relates to the technical field of assembling jigs, in particular to a screw installation fool-proof structure which comprises a supporting table and further comprises a screw placing assembly, a screw fixing assembly and a screw fixing assembly, the screw placing assembly comprises a bearing seat installed on the supporting table, and the bearing seat is provided with a placing supporting plate used for supporting a screw body; the screw locking assembly comprises a base plate provided with a PLC control module and an electromagnetic valve, the base plate is installed on the supporting table, and an overturning adsorption seat used for adsorbing the screw body is installed on the base plate; the screwdriver head fixing assembly comprises a vertical rod fixedly installed on the supporting table and a screwdriver head fixing clamping arm installed along the vertical rod in a lifting mode, and the screwdriver head fixing clamping arm is used for taking the adsorbed screw body; according to the fool-proof structure for screw installation, the screws can be intelligently taken, the screw installation holes can be aligned, wrong installation of the screws is avoided, the accuracy and reliability of screw installation can be improved, and the production efficiency and the product quality can be improved.

Description

Technical Field

[0001] This utility model relates to the field of assembly fixture technology, specifically to a screw installation error-proof structure. Background Technology

[0002] In modern manufacturing, screws are a common type of fastener, widely used in the assembly and fixing of numerous workpieces. For example, in the manufacturing and maintenance of industrial machinery, such as machine tools and automated equipment, various types of screws are required to ensure the reliability and stability of the mechanical structure.

[0003] However, current screw installation technology has obvious defects and shortcomings. With the diversification and complexity of products, there are many types of screws used, including different thread specifications, lengths, head shapes, and materials. The corresponding screw holes also exhibit diverse characteristics. In actual operation, due to the diversity of screws and screw holes, it is very easy to install screws incorrectly. Such incorrect installation may lead to weak workpiece connections, affecting the overall performance and quality of the product. Once a screw installation error occurs, it often requires additional time and manpower for rework, disassembly, and reinstallation, which greatly reduces production efficiency and is not conducive to the intelligent development of the production process.

[0004] Therefore, there is an urgent need for a foolproof structure that can effectively solve the problem of screw installation errors, so as to improve the accuracy and reliability of screw installation, and improve production efficiency and product quality; in view of this, we propose a screw installation foolproof structure. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings mentioned in the background art and provide a screw installation error-proof structure.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] A screw-mounting foolproof structure includes a support platform and further includes:

[0008] A screw placement assembly includes a support mounted on the support platform, the support platform being provided with a placement tray for supporting the screw body;

[0009] A screw fastening assembly includes a base plate on which a PLC control module and a solenoid valve are mounted. The base plate is mounted on the support platform, and a flip-type adsorption seat for adsorbing the screw body is mounted on the base plate.

[0010] The bit fixing assembly includes a vertical rod fixedly installed on the support platform and a bit fixing clamp arm that is vertically mounted along the vertical rod, the bit fixing clamp arm being used to pick up the screw body that is being attracted.

[0011] Preferably, the vertical rod is rotatably mounted on the support platform via a flange fixing seat, and a buffer is installed on the vertical rod to ensure smooth rotation of the rod body.

[0012] Preferably, a horizontal bar is installed at the top of the vertical bar, and a main arm is slidably installed on the vertical bar;

[0013] A balancer is installed between the crossbar and the main arm, and the balancer is used to drive the main arm to move up and down in the vertical direction.

[0014] Preferably, one end of the bit fixing arm is rotatably mounted on the main arm via a support arm;

[0015] The bit retaining arm is provided with a bit groove for picking up the screw body.

[0016] Preferably, a movable plate is mounted on the support base via a scissor-type connecting frame, and a motion cylinder is mounted on the movable plate to drive the scissor-type connecting frame to open and close. The scissor-type connecting frame drives the movable plate to move via the motion cylinder.

[0017] Preferably, the substrate is provided with a product carrier plate for supporting the product to be assembled, and the flip-up adsorption seat is provided with an electromagnetic suction block for magnetically attracting the screw body, and a drive motor for driving the electromagnetic suction block to rotate.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This screw-installation error-proof structure enables intelligent screw picking and alignment of the screw mounting holes, preventing incorrect screw installation. This improves the accuracy and reliability of screw installation, and also enhances production efficiency and product quality. Attached Figure Description

[0020] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the bit fixing component of this utility model;

[0023] Figure 3 This is a schematic diagram of the screw placement assembly of this utility model;

[0024] Figure 4 This is a schematic diagram of the screw fastening assembly of this utility model.

[0025] The meanings of the labels in the diagram are as follows:

[0026] 1. Bit fixing assembly; 11. Vertical bar; 12. Buffer; 13. Flange fixing seat; 14. Main arm; 15. Support arm; 16. Bit fixing clamp arm; 161. Bit groove; 17. Cross bar; 18. Balancer;

[0027] 2. Screw placement assembly; 21. Bearing seat; 22. Scissor-type connecting frame; 23. Motion cylinder; 24. Moving plate; 25. Placement tray;

[0028] 3. Screw fastening assembly; 31. Base plate; 32. Product carrier plate; 33. Solenoid valve; 34. PLC control module; 35. Flip-type suction base;

[0029] 4. Screw body; 5. Support plate. Detailed Implementation

[0030] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] Please see Figure 1-4 The present invention will describe the above technical solution in detail through the following embodiments:

[0032] A screw-mounting foolproof structure, including as follows Figure 1 The platform 5 shown also includes:

[0033] Screw placement component 2, such as Figure 1 and Figure 3 The structure shown includes a support base 21 mounted on a support platform 5, and a placement tray 25 for supporting screw bodies 4. It should be noted that, in this embodiment, to prevent accidental removal of different screws, a movable plate 24 is mounted on the support base 21 via a scissor-type connecting frame 22. A movement cylinder 23 is mounted on the movable plate 24 to drive the opening and closing of the scissor-type connecting frame 22. The scissor-type connecting frame 22 moves the movable plate 24 via the movement cylinder 23. In this embodiment, an outer cover is installed on the movable plate 24 to cover the placement tray 25, effectively placing and storing the screw bodies 4. In this embodiment, the tray 25 has insertion holes for regularly inserting the screw bodies 4 to be installed. According to the installation sequence, the corresponding screw bodies 4 are placed one by one into the flip-up adsorption seat 35, which provides a fixed retrieval point.

[0034] This embodiment is as follows: Figure 1A screw fastening assembly 3 is provided at the location, specifically including a base plate 31 on which a PLC control module 34 and a solenoid valve 33 are installed. The base plate 31 is mounted on the support platform 5. In this embodiment, a product carrier plate 32 for supporting the product to be assembled and a flip-type adsorption seat 35 for adsorbing the screw body 4 are installed on the base plate 31. It should be noted that in this embodiment, the function of the flip-type adsorption seat 35 is to magnetically adsorb the screw body 4 into a position as shown. Figure 1 and Figure 4 As shown, the flip-up adsorption seat 35 is equipped with an electromagnetic suction block, which has a vertical groove for magnetically attracting the screw body 4. The screw body 4 can be quickly adjusted to a vertical state. The electromagnetic suction block rotates through the drive motor, adjusting its nut head to face upwards, making it easy for the screwdriver bit fixing clamp arm 16 to pick it up.

[0035] like Figure 1 and Figure 2 As shown, the bit fixing assembly 1 includes a vertical rod 11 fixedly installed on the support 5. In this embodiment, the vertical rod 11 is rotatably installed on the support 5 through a flange fixing seat 13. A buffer 12 is installed on the vertical rod 11 to make the rod rotate smoothly. The vertical rod 11 rotates under the drive of the motor and can be stopped stably with the help of the buffer 12, so as to align the screw body 4.

[0036] It should be noted that, in order to achieve the lifting function and facilitate better handling of the screw body 4, a horizontal bar 17 is installed at the top of the vertical bar 11, and a main arm 14 is slidably installed on the vertical bar 11. A balancer 18 is installed between the horizontal bar 17 and the main arm 14. The balancer 18 can drive the main arm 14 to lift and lower in the vertical direction, thereby facilitating adjustment to the position aligned with the height of the end of the screw body 4. One end of the main arm 14 is rotatably mounted with a bit fixing clamp 16 via a support arm 15. The bit fixing clamp 16 has a bit groove 161. In this embodiment, micro motors are installed at the connection points of the support arm 15, the main arm 14, and the bit fixing clamp 16. The position of the bit groove 161 can be changed by rotation. In order to accurately engage the screw body 4, the bit groove 161 in this embodiment can magnetically attract the screw body 4, which is consistent with the principle of current magnetic screwdrivers. This part is a mature technology, so it will not be explained in detail.

[0037] The screw installation error prevention structure of this embodiment works as follows: the required screw body 4 is placed on the screw placement component 2, and the screw body 4 is magnetically attracted by the flip-up adsorption seat 35. The screw body 4 is aligned with the bit fixing component 1 so that the screw body 4 is picked up to the bit groove 161. After aligning with the screw hole of the product to be installed, the screw body 4 is placed in for installation.

[0038] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0039] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.

[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A screw-installation error-proof structure, comprising a support (5), characterized in that: Also includes: The screw placement assembly (2) includes a support seat (21) mounted on the support platform (5), and the support seat (21) is provided with a placement tray (25) for supporting the screw body (4); The screw fastening assembly (3) includes a base plate (31) on which a PLC control module (34) and a solenoid valve (33) are installed. The base plate (31) is mounted on the support (5), and a flip-type adsorption seat (35) for adsorbing the screw body (4) is installed on the base plate (31). The bit fixing assembly (1) includes a vertical rod (11) fixedly installed on the support (5) and a bit fixing clamp (16) that is lifted and lowered along the vertical rod (11), the bit fixing clamp (16) being used to pick up the screw body (4) that is attracted.

2. The screw installation error-proof structure as described in claim 1, characterized in that: The vertical rod (11) is rotatably mounted on the support (5) via a flange fixing seat (13), and a buffer (12) is installed on the vertical rod (11) to make the rod rotate smoothly.

3. The screw installation error-proof structure as described in claim 2, characterized in that: A horizontal bar (17) is installed at the top of the vertical bar (11), and a main arm (14) is slidably installed on the vertical bar (11); A balancer (18) is installed between the crossbar (17) and the main arm (14), and the balancer (18) is used to drive the main arm (14) to rise and fall in the vertical direction.

4. The screw installation error-proof structure as described in claim 3, characterized in that: One end of the bit fixing clamp arm (16) is rotatably mounted on the main arm (14) via the support arm (15); The bit fixing arm (16) is provided with a bit groove (161) for picking up the screw body (4).

5. The screw installation error-proof structure as described in claim 1, characterized in that: A movable plate (24) is mounted on the support base (21) via a scissor-type connecting frame (22). A motion cylinder (23) for driving the scissor-type connecting frame (22) to open and close is mounted on the movable plate (24). The scissor-type connecting frame (22) drives the movable plate (24) to move via the motion cylinder (23).

6. The screw installation error-proof structure as described in claim 1, characterized in that: The substrate (31) is provided with a product carrier plate (32) for supporting the product to be assembled, and the flip adsorption seat (35) is provided with an electromagnetic suction block for magnetically attracting the screw body (4) and a drive motor for driving the electromagnetic suction block to rotate.

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