Earthwork standard room dividing device
The design of the geocell segmentation device solves the problem of low production efficiency in the existing technology, and realizes the production cycle and efficiency of geocells with a thickness of less than 10cm.
Patent Information
- Application Number
- CN202520062306.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-12
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2035-01-12
AI Technical Summary
Existing geocell production equipment suffers from long production cycles and low efficiency when producing geocells with a height of less than 10cm, mainly due to the excessively long welding time caused by first cutting small pieces of material and then welding them.
The method of first welding large-width sheets and then cutting them is adopted. The geocell dividing device includes a frame, rotating shaft, drive roller, conveyor belt, dividing components, adjusting plate and cutting blade, and uses a drive box and telescopic cylinder to achieve rapid dividing.
It effectively shortens the production cycle, improves production efficiency, and solves the problem of low production efficiency caused by excessive welding time in traditional methods. By changing the production process, welding first and then cutting, production efficiency is improved.
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Figure CN223643769U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of geocell production equipment, specifically, it relates to a geocell segmentation device. Background Technology
[0002] Currently, geocells are widely used in many fields, such as slope protection, soft foundation treatment, and river management. The production process usually involves first producing sheets, cutting the sheets according to the required height of the geocells, and then using a geocell welding machine to perform welding, drilling, and other processes to make the product. When in use, the geocells are stretched to form a honeycomb-like three-dimensional mesh structure, and filler is filled and compacted into the honeycomb-like gaps according to the application.
[0003] However, due to equipment limitations, the height of geocells produced domestically at present is usually in the range of 3-20cm. Many application scenarios require the height of geocells to be less than 10cm. In this case, the sheet material needs to be cut into sizes of less than 10cm before welding. Since welding takes a long time, the entire production cycle is extended and the production efficiency is low. Therefore, this utility model is proposed. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a geocell segmentation device that can overcome or at least partially solve the above problems.
[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows: a geocell dividing device, including a frame, and further including: two rows of rotating shafts rotatably connected to the frame; drive rollers symmetrically fixedly connected to the rotating shafts; a conveyor belt sleeved on the drive rollers located on the same side; a drive box fixedly connected to one side of the frame for driving the rotating shaft located on the lower side; a dividing assembly for dividing geocells, installed on the side of the frame near the material feeding end; an adjusting plate symmetrically arranged between the two rows of rotating shafts; adjusting screws symmetrically threadedly connected to both sides of the frame, and the two adjusting screws are respectively rotatably connected to the adjusting plate on the same side; guide rods symmetrically fixedly connected to the adjusting plate and located on both sides of the adjusting screws, and the guide rods are slidably connected to the frame.
[0006] Furthermore, the dividing assembly includes a cutting blade, a connecting plate, a guide plate, and a telescopic cylinder. The cutting blade is vertically arranged on the side of the frame near the unloading end. The frame has a groove for cooperating with the cutting blade. The connecting plate is symmetrically fixedly connected to both ends of the cutting blade. The guide plate is symmetrically fixedly connected to both sides of the groove and is slidably connected to the adjacent connecting plate. The telescopic cylinder is fixedly connected to the top of the frame via a support plate, and the telescopic end of the telescopic cylinder is fixedly connected to the upper connecting plate.
[0007] To facilitate application to large-width geocells of varying thicknesses, the frame is further provided with symmetrical grooves on both sides, with movable plates slidably connected within the grooves. The two ends of the upper row of rotating shafts are rotatably connected to adjacent movable plates, and a drive mechanism for controlling the lifting and lowering of the movable plates is installed on the frame.
[0008] Furthermore, the drive mechanism includes a motor and a screw. The motor is fixedly connected to the middle of the upper end of the frame. The screw is rotatably connected in a slide groove and threadedly connected to the moving plate on the same side. A first sprocket is fixedly connected to the output end of the motor. A second sprocket is fixedly connected to one end of the screw that extends upward through the frame. The first sprocket and the two second sprockets are connected by a chain.
[0009] To further protect the motor, first sprocket, second sprocket, and chain, a protective shell is installed at the upper end of the frame, and the motor, first sprocket, second sprocket, and chain are all housed inside the protective shell.
[0010] To further increase the friction between the conveyor belt and the geocell, the surface of the conveyor belt is provided with an anti-slip coating.
[0011] To further reduce the friction between the adjusting plate and the geocell, the side of the adjusting plate that contacts the geocell is a smooth surface.
[0012] To facilitate the limiting function of the conveyor belt, the two ends of the drive roller are symmetrically fixedly connected with limiting plates for limiting the conveyor belt.
[0013] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art: The present invention adopts a segmentation method of welding wide sheets first and then cutting them. Compared with the traditional method of cutting small sheets first and then welding, the welding time for welding large and small geocells is basically the same, and the operation of cutting large sheets into small sheets is relatively quick. Therefore, it can effectively shorten the production cycle and improve production efficiency. It solves the problem of long production cycle and low production efficiency caused by cutting small sheets first and then welding when producing geocells with a height of less than 10cm. By changing the production process to weld wide sheets first and then cut them, the impact of welding time on production efficiency is effectively reduced.
[0014] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0015] In the attached diagram:
[0016] Figure 1This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the protective shell of this utility model;
[0018] Figure 3 This is a schematic diagram of a portion of the structure of this utility model.
[0019] In the diagram: 1. Frame; 101. Adjusting plate; 102. Adjusting screw; 103. Guide rod; 104. Cutting blade; 105. Connecting plate; 106. Guide plate; 107. Telescopic cylinder; 108. Groove; 109. Protective shell; 2. Rotating shaft; 201. Drive roller; 202. Conveyor belt; 203. Limiting plate; 204. Drive box; 3. Moving plate; 301. Motor; 302. Screw. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0021] Example 1:
[0022] Reference Figures 1-3 A geocell dividing device includes a frame 1, and further includes: two rows of rotating shafts 2 rotatably connected to the frame 1; drive rollers 201 symmetrically fixedly connected to the rotating shafts 2; a conveyor belt 202 sleeved on the drive rollers 201 located on the same side; a drive box 204 fixedly connected to one side of the frame 1 for driving the rotating shafts 2 located on the lower side; a dividing assembly for dividing geocells, installed on the side of the frame 1 near the material feeding end; adjusting plates 101 symmetrically arranged between the two rows of rotating shafts 2; adjusting screws 102 symmetrically threadedly connected to both sides of the frame 1, with the two adjusting screws 102 respectively rotatably connected to the adjusting plates 101 on the same side; and guide rods 103 symmetrically fixedly connected to the adjusting plates 101 and located on both sides of the adjusting screws 102, with the guide rods 103 slidably connected to the frame 1.
[0023] The dividing assembly includes a cutting blade 104, a connecting plate 105, a guide plate 106, and a telescopic cylinder 107. The cutting blade 104 is vertically arranged on the side of the frame 1 near the unloading end. The frame 1 has a groove 108 that cooperates with the cutting blade 104. The connecting plate 105 is symmetrically fixedly connected to both ends of the cutting blade 104. The guide plate 106 is symmetrically fixedly connected to both sides of the groove 108 and is slidably connected to the adjacent connecting plate 105. The telescopic cylinder 107 is fixedly connected to the top of the frame 1 through a support plate. The telescopic end of the telescopic cylinder 107 is fixedly connected to the upper connecting plate 105.
[0024] When geocells need to be divided as required, firstly, the welded wide geocell sheets are stacked together and then placed on the two conveyor belts 202 located below. Since there are also two conveyor belts 202 above, and the distance between the upper and lower conveyor belts 202 is slightly less than the thickness between the stacked wide geocell sheets, and because the geocells have a certain degree of elasticity, they can fit tightly against the upper and lower conveyor belts 202. Next, the adjusting plate 101 can be moved by adjusting the screw 102, thus adjusting the position of the geocell so that the position to be cut is aligned with the cutting blade 104. Then, the conveyor belts 202 are rotated by the drive box 204, and the conveyor belts 202 transport the geocells towards the cutting blade 104. When one side of the geocell contacts the cutting blade 104, the telescopic cylinder 107 is activated, causing the telescopic cylinder 107 to move the cutting blade 104 up and down. The device moves back and forth, and as the conveyor belt 202 continuously transports geocells, the cutting blade 104 continuously divides the geocells until they are divided into two parts. When further division is needed, the above operation can be repeated to divide the geocells again. This process divides the welded wide geocell sheet into smaller geocells. This geocell dividing device adopts a method of welding the wide sheet first and then cutting it. Compared with the traditional method of cutting small sheets first and then welding, the welding time for welding the wide and small geocells is basically the same, and the operation of cutting the wide sheet into small sheets is relatively quick. Therefore, it can effectively shorten the production cycle and improve production efficiency. It solves the problem of long production cycle and low production efficiency caused by cutting small sheets first and then welding when producing geocells with a height of less than 10cm. By changing the production process to weld the wide sheet first and then cut it, the impact of welding time on production efficiency is effectively reduced.
[0025] Example 2:
[0026] Reference Figures 1-3 A geocell dividing device is basically the same as that in Embodiment 1, but further: the frame 1 has symmetrical grooves on both sides, and a movable plate 3 is slidably connected in the grooves. The two ends of a row of rotating shafts 2 located above are rotatably connected to the adjacent movable plates 3 respectively. A drive mechanism for controlling the lifting and lowering of the movable plates 3 is installed on the frame 1.
[0027] The drive mechanism includes a motor 301 and a screw 302. The motor 301 is fixedly connected to the middle of the upper end of the frame 1. The screw 302 is rotatably connected in the slide groove and threadedly connected to the movable plate 3 on the same side. The output end of the motor 301 is fixedly connected to a first sprocket. The screw 302 extends upward through one end of the frame 1 and is fixedly connected to a second sprocket. The first sprocket and the two second sprockets are connected by a chain.
[0028] A protective shell 109 is installed on the upper end of the frame 1. The motor 301, the first sprocket, the second sprocket, and the chain are all housed inside the protective shell 109. The protective shell 109 can hide the motor 301, the first sprocket, the second sprocket, and the chain, which not only improves the aesthetics of the device but also protects the motor 301, the first sprocket, the second sprocket, and the chain, thus extending the service life of the drive mechanism.
[0029] After the workers place the stacked and welded large-format geocells onto the two lower conveyor belts 202 and adjust their positions, the motor 301 can be started. The motor 301 will drive the two screws 302 to rotate synchronously through the first sprocket, chain, and second sprocket. The screws 302 will then drive the moving plate 3 downward through the threads, thereby adjusting the upper conveyor belt 202 downward until both the upper and lower conveyor belts 202 are in close contact with the geocells. Then, the drive box 204 can drive the lower conveyor belt to rotate. The moving shaft 2 then drives the geocells to move towards one side of the cutting blade 104 via the conveyor belt 202. The cutting blade 104 is then controlled by the telescopic cylinder 107 to move up and down rapidly, thus dividing the large-width geocells into smaller-width geogrids. By controlling the upper conveyor belt 202 to move up and down flexibly, the height of the upper conveyor belt 202 can be adjusted according to the thickness of the stacked large-width geocells, thereby making it suitable for large-width geocells of different thicknesses and effectively improving the applicability of the device.
[0030] Example 3:
[0031] Reference Figures 1-3 A geocell dividing device is basically the same as in Embodiment 2, but further: the surface of the conveyor belt 202 is provided with an anti-slip coating. By providing an anti-slip coating on the surface of the conveyor belt 202, when the upper and lower sides of the conveyor belt 202 are in close contact with the geocell, the friction between the conveyor belt 202 and the geocell can be increased, thereby making it easier for the conveyor belt 202 to move the geocell more smoothly.
[0032] The side of the adjusting plate 101 that is in contact with the geocell is a smooth surface. By smoothing the surface of the adjusting plate 101, the friction between the adjusting plate 101 and the geocell can be reduced, so that the geocell can move smoothly on the conveyor belt 202.
[0033] Example 4:
[0034] Reference Figure 3 A geocell dividing device is basically the same as in Embodiment 3, but further: the two ends of the drive roller 201 are symmetrically fixedly connected with limiting plates 203 for limiting the conveyor belt 202. By setting the limiting plates 203, the conveyor belt 202 can be limited, avoiding the problem of the conveyor belt 202 deviating, thereby affecting the transmission effect on the geocell.
[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model.
Claims
1. A geocell segmentation device, characterized in that, Including the rack (1), it also includes: Two rows of rotating shafts (2) are rotatably connected to the frame (1); The drive roller (201) is symmetrically fixedly connected to the rotating shaft (2); A conveyor belt (202) is fitted onto the drive roller (201) located on the same side; A drive box (204) is fixedly connected to one side of the frame (1) and is used to drive the rotating shaft (2) located on the lower side; A segmentation assembly for segmenting geocells is installed on the side of the frame (1) near the discharge end; Adjustment plates (101) are symmetrically arranged between the two rows of rotating shafts (2); Adjusting screws (102) are symmetrically threaded to both sides of the frame (1), and the two adjusting screws (102) are rotatably connected to the adjusting plate (101) on the same side respectively; The guide rod (103) is symmetrically fixedly connected to the adjusting plate (101) and located on both sides of the adjusting screw (102). The guide rod (103) is slidably connected to the frame (1).
2. The geocell segmentation device according to claim 1, characterized in that, The dividing assembly includes a cutting blade (104), a connecting plate (105), a guide plate (106), and a telescopic cylinder (107). The cutting blade (104) is vertically arranged on the side of the frame (1) near the unloading end. The frame (1) has a groove (108) that works with the cutting blade (104). The connecting plate (105) is symmetrically fixedly connected to both ends of the cutting blade (104). The guide plate (106) is symmetrically fixedly connected to both sides of the groove (108) and is slidably connected to the adjacent connecting plate (105). The telescopic cylinder (107) is fixedly connected to the top of the frame (1) through a support plate. The telescopic end of the telescopic cylinder (107) is fixedly connected to the connecting plate (105) above.
3. The geocell segmentation device according to claim 1, characterized in that, The frame (1) has symmetrical sliding grooves on both sides, and a movable plate (3) is slidably connected in the sliding groove. The two ends of the rotating shaft (2) located above are respectively rotatably connected to the adjacent movable plate (3). The frame (1) is equipped with a drive mechanism for controlling the lifting and lowering of the movable plate (3).
4. A geocell segmentation device according to claim 3, characterized in that, The drive mechanism includes a motor (301) and a screw (302). The motor (301) is fixedly connected to the middle of the upper end of the frame (1). The screw (302) is rotatably connected in the slide groove and threadedly connected to the moving plate (3) on the same side. The output end of the motor (301) is fixedly connected to a first sprocket. The screw (302) is fixedly connected to a second sprocket at one end that extends upward through the frame (1). The first sprocket and the two second sprockets are connected by a chain.
5. A geocell segmentation device according to claim 4, characterized in that, The upper end of the frame (1) is equipped with a protective shell (109), and the motor (301), the first sprocket, the second sprocket and the chain are all set inside the protective shell (109).
6. A geocell segmentation device according to claim 1, characterized in that, The surface of the conveyor belt (202) is provided with an anti-slip coating.
7. A geocell segmentation device according to claim 1, characterized in that, The side of the adjusting plate (101) that is in contact with the geocell is a smooth surface.
8. A geocell segmentation device according to claim 1, characterized in that, The two ends of the drive roller (201) are symmetrically fixedly connected with limiting plates (203) for limiting the conveyor belt (202).