PC board thermal forming processor

Abstract

The utility model discloses a PC board thermoforming processor, including: operating floor, waste gas collection subassembly and drive subassembly, the upper surface of operating floor is slidingly connected with the moving plate, the waste gas collection subassembly includes suction hood, suction pipe, suction pump, connecting pipe and purification box, the upper surface of moving plate is fixedly connected with suction hood, the suction pipe is connected with the suction pump, and the connecting pipe is connected with the purification box. The left surface of the air suction cover is fixedly connected with the air suction pipe, the upper surface of the air suction pump is fixedly connected with the air suction pipe, the upper surface of the air suction pump is fixedly connected with the connecting pipe, and the upper surface of the purification box is fixedly connected with the connecting pipe. Compared with the prior art, diffusion of pungent smell in a workshop is reduced, the possibility that an operator inhales irritant gas is reduced, the using position of the gas suction cover can be adjusted according to the actual size of a PC board subjected to thermal forming treatment, the gas suction cover is closer to the position of the heated PC board, and therefore more accurate waste gas collection is achieved.

Description

Technical Field

[0001] This utility model relates to the field of PC board manufacturing technology, and in particular to a PC board thermoforming machine. Background Technology

[0002] A PC sheet thermoforming machine is a device used for thermoforming polycarbonate sheets. The thermoforming machine uses a heating device to heat the PC sheet to above its glass transition temperature, making the PC sheet soft and malleable. In this state, the PC sheet is formed by molds and pressure devices, such as bending, stretching, and pressing into various shapes. After the PC sheet cools, it can be fixed into the desired shape. The glass transition temperature range of PC sheets is generally around 145-150℃.

[0003] Currently, PC boards are typically manufactured with additives such as lubricants, antioxidants, and UV absorbers. When the PC board is heated to the temperature required for thermoforming, the high temperature of the PC board and the added additives will produce a certain irritating odor. These gases can cause certain harm to human health and the environment. However, no exhaust gas cleaning components are installed during the production process. After searching, it was found that the technical solution provided by the utility model application with application number CN201922466234.6 also has the above-mentioned problems. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a PC board thermoforming machine that can collect and purify the irritating gases generated during the thermoforming process, reduce the spread of pungent odors in the workshop, and at the same time reduce the possibility of operators inhaling irritating gases, thus significantly improving the working environment of the operators.

[0005] To achieve the above objectives, this utility model also provides a PC board thermoforming machine, comprising: an operating table, a waste gas collection assembly, and a drive assembly. A movable plate is slidably connected to the upper surface of the operating table. The waste gas collection assembly includes a suction hood, a suction pipe, a vacuum pump, a connecting pipe, and a purification chamber. The upper surface of the movable plate is fixedly connected to the suction hood, the left surface of the suction hood is fixedly connected to the suction pipe, the upper surface of the vacuum pump is fixedly connected to the suction pipe, the upper surface of the vacuum pump is fixedly connected to the connecting pipe, and the upper surface of the purification chamber is fixedly connected to the connecting pipe. The purification box is fixedly connected to several components: an activated carbon fiber adsorption plate, a molecular sieve adsorption plate, and a silica gel adsorption plate. The drive assembly includes a fixed rod, a dual-head drive motor, a threaded screw, and a slider. The upper surface of the operating table is fixedly connected to the fixed rod. The fixed rod has a groove inside, and the inner surface of the groove is fixedly connected to the dual-head drive motor. The output end of the dual-head drive motor is fixedly connected to the threaded screw. The front surface of the slider is fixedly connected to a moving plate.

[0006] According to the aforementioned PC board thermoforming machine, the side surface of the threaded screw is threadedly connected to the slider, and the inner surface of the groove is slidably connected to the slider. By starting the dual-head drive motor, the threaded screw is driven to rotate, and the first slider on the threaded screw moves, causing the moving plate and the suction hood to move. The usage position of the two suction hoods can be adjusted according to the actual size and shape of the PC board being thermoformed, so that the suction hood is closer to the heated PC board, thereby achieving more precise waste gas collection.

[0007] According to the PC board thermoforming machine, a support column is fixedly connected to the upper surface of the operating table, and a top plate is fixedly connected to the upper surface of the support column.

[0008] According to the aforementioned PC board thermoforming machine, a hydraulic cylinder is fixedly connected to the upper surface of the top plate, and the air pump, the dual-head drive motor, and the hydraulic cylinder are all electrically connected to an external power source.

[0009] According to the aforementioned PC board thermoforming machine, the output end of the hydraulic cylinder is fixedly connected to an upper mold, and the upper surface of the operating table is provided with a lower mold. By activating the hydraulic cylinder, the upper mold is moved downward to process the material inside the lower mold.

[0010] According to the aforementioned PC board thermoforming machine, a support plate is fixedly connected to the left surface of the operating table. There are two support plates distributed on the left and right sides, which support the air pump and the purification box, making the structure more stable.

[0011] According to the PC board thermoforming machine, the lower surface of the air pump is fixedly connected to the support plate, and the lower surface of the purification box is fixedly connected to the support plate.

[0012] According to the aforementioned PC board thermoforming machine, the suction pipe is made of plastic flexible tubing, and an exhaust pipe is fixedly connected to the left surface of the purification chamber. The plastic flexible tubing suction pipe is set so that it is not affected by the positional movement of the suction hood. The gas purified by the activated carbon limiting adsorption plate, molecular sieve adsorption plate and silica gel adsorption plate is discharged from the purification chamber through the exhaust pipe.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By setting up an air suction hood, air suction pipe, air pump, connecting pipe, purification box, activated carbon limiting adsorption plate, molecular sieve adsorption plate and silica gel adsorption plate, the irritating gases generated during the thermoforming process can be collected and purified, reducing the spread of pungent odors in the workshop and reducing the possibility of operators inhaling irritating gases, thus significantly improving the working environment of the operators.

[0015] 2. By setting a fixed rod, groove, dual-head drive motor, threaded screw, slider and moving plate, the position of the two suction hoods can be adjusted. The position of the suction hoods can be adjusted according to the actual size of the thermoformed PC board, so that the suction hoods are closer to the heated PC board, thereby achieving more precise exhaust gas collection.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is a schematic diagram of the overall structure of a PC board thermoforming machine according to the present invention;

[0019] Figure 2 This is a partial structural schematic diagram of a PC board thermoforming machine according to the present invention;

[0020] Figure 3 This is a schematic diagram of the drive assembly structure of a PC board thermoforming machine according to the present invention;

[0021] Figure 4 This is a cross-sectional view of the processing box of a PC board thermoforming machine according to this utility model.

[0022] Legend:

[0023] 1. Operating table; 2. Movable plate; 3. Suction hood; 4. Suction pipe; 5. Air pump; 6. Connecting pipe; 7. Purification box; 8. Activated carbon fiber adsorption plate; 9. Molecular sieve adsorption plate; 10. Silica gel adsorption plate; 11. Exhaust pipe; 12. Support plate; 13. Fixing rod; 14. Groove; 15. Dual-head drive motor; 16. Threaded screw; 17. Slider; 18. Support column; 19. Top plate; 20. Hydraulic cylinder; 21. Upper mold; 22. Lower mold; 23. Waste gas collection assembly; 24. Drive assembly. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figure 1-4This utility model discloses a PC board thermoforming machine, comprising: an operating table 1, a waste gas collection assembly 23, and a drive assembly 24. A support column 18 is fixedly connected to the upper surface of the operating table 1, a top plate 19 is fixedly connected to the upper surface of the support column 18, and a hydraulic cylinder 20 is fixedly connected to the upper surface of the top plate 19. A vacuum pump 5, a dual-head drive motor 15, and the hydraulic cylinder 20 are all electrically connected to an external power source. An upper mold 21 is fixedly connected to the output end of the hydraulic cylinder 20. A lower mold 22 is provided on the upper surface of the operating table 1. The machine is activated by a hydraulic pump. The hydraulic cylinder 20 drives the upper mold 21 to move downwards, performing thermoforming treatment on the material in the lower mold 22. A movable plate 2 is slidably connected to the upper surface of the operating table 1. The exhaust gas collection assembly 23 includes an exhaust hood 3, an exhaust pipe 4, a vacuum pump 5, a connecting pipe 6, and a purification chamber 7. The upper surface of the movable plate 2 is fixedly connected to the exhaust hood 3, the left surface of the exhaust hood 3 is fixedly connected to the exhaust pipe 4, the upper surface of the vacuum pump 5 is fixedly connected to the exhaust pipe 4, and the upper surface of the vacuum pump 5 is fixedly connected to the connecting pipe 6. The upper surface of the purification chamber 7... The surface is fixedly connected to the connecting pipe 6. When the suction pump 5 is started, the waste gas generated during the thermoforming process enters the purification chamber 7 through the suction pipe 4, the suction pump 5, and the connecting pipe 6. An activated carbon fiber adsorption plate 8 is fixedly connected to the inner surface of the purification chamber 7. The activated carbon fiber adsorption plate 8 can adsorb small organic molecules in the waste gas, such as aldehydes and phenols. A molecular sieve adsorption plate 9 is fixedly connected to the inner surface of the purification chamber 7. The molecular sieve adsorption plate 9 can adsorb small organic molecules generated by the volatilization of additives in the waste gas, thus purifying the waste gas. A silica gel adsorption plate 10 is fixedly connected to the inner surface of the box 7. The silica gel adsorption plate 10 can adsorb a large number of water molecules and some small organic molecules in the exhaust gas, further purifying the exhaust gas. An exhaust pipe 11 is fixedly connected to the left surface of the purification box 7. A support plate 12 is fixedly connected to the left surface of the operating table 1. There are two support plates 12, which are distributed on the left and right. The lower surface of the air pump 5 is fixedly connected to the support plate 12. The lower surface of the purification box 7 is fixedly connected to the support plate 12. The support plate 12 supports the air pump 5 and the purification box 7.

[0026] The drive assembly 24 includes a fixed rod 13, a dual-head drive motor 15, a threaded screw 16, and a slider 17. The upper surface of the operating table 1 is fixedly connected to the fixed rod 13. The fixed rod 13 has a groove 14 inside, and the inner surface of the groove 14 is slidably connected to the slider 17. The inner surface of the groove 14 is fixedly connected to the dual-head drive motor 15. The output end of the dual-head drive motor 15 is fixedly connected to the threaded screw 16. The side surface of the threaded screw 16 is threadedly connected to the slider 17. The front surface of the slider 17 is fixedly connected to the moving plate 2. By starting the dual-head drive motor 15, the threaded screw 16 is driven to rotate. The slider 17 on the threaded screw 16 moves, causing the moving plate 2 and the suction hood 3 to move. The two suction hoods 3 can be adjusted to a suitable position, so that the suction hoods 3 are closer to the PC board that needs to be thermoformed. The suction pipe 4 is made of plastic hose. The plastic hose suction pipe 4 is set so that it is not affected by the position movement of the suction hood 3.

[0027] Working Principle: During use, firstly, adjust the positions of the two suction hoods 3 according to the size of the PC board. Then, start the dual-head drive motor 15 to rotate the threaded screw 16. The slider 17 on the threaded screw 16 moves, causing the moving plate 2 and suction hoods 3 to move, adjusting the two suction hoods 3 to a suitable position, bringing them closer to the PC board to be thermoformed. Place the material to be thermoformed in the lower mold 22. Simultaneously, start the vacuum pump 5 and hydraulic cylinder 20. The output of the hydraulic cylinder 20 drives the upper mold 21 downwards, thermoforming the material in the lower mold 22. The waste gas generated during the process enters the purification box 7 through the suction pipe 4, the vacuum pump 5, and the connecting pipe 6. The waste gas is adsorbed by the activated carbon fiber adsorption plate 8, the molecular sieve adsorption plate 9, and the silica gel adsorption plate 10. The activated carbon fiber adsorption... The auxiliary plate 8 can adsorb small organic molecules such as aldehydes and phenols in the exhaust gas. The molecular sieve adsorption plate 9 can adsorb small organic molecules generated by the volatilization of additives in the exhaust gas. The silica gel adsorption plate 10 can adsorb a large number of water molecules and some small organic molecules in the exhaust gas. The treated gas is discharged through the exhaust pipe 11. This structure can collect and purify the irritating gases generated during the thermoforming process, reduce the spread of pungent odors in the workshop, and reduce the possibility of operators inhaling irritating gases, thus significantly improving the working environment of the operators. The positions of the two suction hoods 3 can be adjusted according to the actual size of the PC board being thermoformed, so that the suction hoods 3 are closer to the heated PC board, thereby achieving more precise exhaust gas collection.

[0028] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A PC board thermoforming machine, characterized in that, include: The control panel (1), the exhaust gas collection assembly (23) and the drive assembly (24) are provided. The upper surface of the control panel (1) is slidably connected to the moving plate (2). The exhaust gas collection assembly (23) includes an air suction hood (3), an air suction pipe (4), an air pump (5), a connecting pipe (6) and a purification box (7). The upper surface of the moving plate (2) is fixedly connected to the air suction hood (3). The left surface of the air suction hood (3) is fixedly connected to the air suction pipe (4). The upper surface of the air pump (5) is fixedly connected to the air suction pipe (4). The upper surface of the air pump (5) is fixedly connected to the connecting pipe (6). The upper surface of the purification box (7) is fixedly connected to the connecting pipe (6). The inner surface of the purification box (7) is fixedly connected to the activated carbon fiber adsorption plate (8). The inner surface of the purification box (7) is fixedly connected to the molecular sieve adsorption plate (9). The inner surface of the purification box (7) is fixedly connected to the silica gel adsorption plate (10). The drive assembly (24) includes a fixed rod (13), a dual-head drive motor (15), a threaded screw (16), and a slider (17). The upper surface of the operating table (1) is fixedly connected to the fixed rod (13). The fixed rod (13) has a groove (14) inside. The inner surface of the groove (14) is fixedly connected to the dual-head drive motor (15). The output end of the dual-head drive motor (15) is fixedly connected to the threaded screw (16). The front surface of the slider (17) is fixedly connected to the moving plate (2).

2. The PC board thermoforming machine according to claim 1, characterized in that, The side surface of the threaded screw (16) is threadedly connected to the slider (17), and the inner surface of the groove (14) is slidably connected to the slider (17).

3. The PC board thermoforming machine according to claim 1, characterized in that, The upper surface of the operating table (1) is fixedly connected to a support column (18), and the upper surface of the support column (18) is fixedly connected to a top plate (19).

4. A PC board thermoforming machine according to claim 3, characterized in that, A hydraulic cylinder (20) is fixedly connected to the upper surface of the top plate (19), and the air pump (5), the dual-head drive motor (15), and the hydraulic cylinder (20) are all electrically connected to an external power source.

5. A PC board thermoforming machine according to claim 4, characterized in that, The output end of the hydraulic cylinder (20) is fixedly connected to the upper mold (21), and the upper surface of the operating table (1) is provided with the lower mold (22).

6. A PC board thermoforming machine according to claim 1, characterized in that, The left surface of the operating table (1) is fixedly connected to a support plate (12), and there are two support plates (12) distributed on the left and right.

7. A PC board thermoforming machine according to claim 6, characterized in that, The lower surface of the air pump (5) is fixedly connected to the support plate (12), and the lower surface of the purification box (7) is fixedly connected to the support plate (12).

8. A PC board thermoforming machine according to claim 1, characterized in that, The suction pipe (4) is made of plastic tubing, and the exhaust pipe (11) is fixedly connected to the left surface of the purification box (7).

Images