Activated carbon forming device

By designing the ejector and molding components, the problem of difficult demolding in activated carbon molding devices was solved, achieving stable demolding and efficient molding of activated carbon, and improving the practicality of the device.

CN223644357UActive Publication Date: 2025-12-09XUZHOU HUARUI CARBON MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421918263.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-12-09
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In existing activated carbon molding equipment, activated carbon powder is difficult to demold during use, which affects the efficiency of subsequent processing and reduces the practicality of the equipment.

Method used

The system employs a combination of ejection and forming components, including a servo motor-driven bidirectional lead screw, a moving block, a hinge rod, and a shaping plate, to achieve the ejection and multiple extrusion molding of activated carbon.

Benefits of technology

Stable demolding of activated carbon was achieved, which improved the efficiency of subsequent processing and ensured the molding quality and the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of activated carbon forming, and discloses an activated carbon forming device which comprises a bottom plate, and the ejection assembly is arranged above the bottom plate and comprises two sets of mounting rods arranged above the bottom plate, a mounting frame arranged between the two sets of mounting rods, a moving structure arranged above the bottom plate and an ejection structure arranged in the mounting frame and used for ejecting the formed activated carbon out. According to the activated carbon forming device, through cooperative arrangement of the ejection assembly and the forming assembly, the forming assembly can achieve shaping processing of activated carbon, and the ejection assembly can achieve ejection of the formed activated carbon, so that shelling and taking-out of the activated carbon are achieved, and then the activated carbon processing efficiency of follow-up equipment is not affected; and the practicability of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the active carbon molding field, concretely is a kind of active carbon molding device. BACKGROUND

[0002] Active carbon is a kind of black porous solid carbon, which is produced by pulverizing, molding or carbonization and activation of uniform coal particles, and its main component is carbon, and it also contains a small amount of oxygen, hydrogen, sulfur, nitrogen, chlorine and other elements, and it has strong adsorption performance, so it is a kind of industrial adsorbent with wide application.

[0003] Most of the active carbon is in powder form before being extruded into shape, and active carbon molding device is needed to process active carbon into a certain shape. However, the existing active carbon molding device has some shortcomings in use. Since the active carbon powder needs to be extruded multiple times to achieve the desired state, as the extrusion plate continuously extrudes the active carbon powder, the active carbon powder around it will tightly adhere to the mold shell, making it difficult to be removed, which will affect the efficiency of subsequent processing of active carbon, thereby reducing the practicality of the device. Therefore, we provide an active carbon molding device. SUMMARY

[0004] In view of the shortcomings of the prior art, the present utility model provides an active carbon molding device to solve the problem of difficult demolding after molding active carbon, and to ensure the efficiency of subsequent processing of active carbon, thereby improving the practicality of the device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an active carbon molding device, a bottom plate,

[0006] An ejection assembly is arranged above the bottom plate, which includes two groups of mounting rods arranged above the bottom plate, a mounting frame arranged between the two groups of mounting rods, a moving structure arranged above the bottom plate, and an ejection structure arranged inside the mounting frame for ejecting the molded active carbon.

[0007] A molding assembly is arranged above the ejection assembly for pressing and molding the active carbon.

[0008] Preferably, the moving structure of the ejection assembly includes a servo motor mounted on the upper surface of the bottom plate, the output end of the servo motor is fixedly connected with a bidirectional screw rod, and the end of the bidirectional screw rod away from the servo motor is rotatably connected with a vertical plate, the bottom surface of the vertical plate is connected with the upper surface of the bottom plate, and the outer surface of the bidirectional screw rod is threadedly connected with two moving blocks.

[0009] Preferably, the ejection structure of the ejection assembly includes a recess hole opened in the bottom surface of the mounting frame, a placement plate is placed inside the mounting frame, the bottom surface of the placement plate is hingedly connected with two hinge rods, and the bottom end of the hinge rod is hingedly connected with the upper surface of the moving block.

[0010] Preferably, the bottom surface of the placement plate is fixedly connected to two sliding rods, the outer surfaces of the two sliding rods are slidably connected to the upper surface of the bottom plate, and the bottom ends of the sliding rods extend to the bottom of the bottom plate.

[0011] Preferably, the molding component includes an L-shaped plate, which is installed on the upper surface of the base plate. The outer surface of the L-shaped plate has a sliding hole, and a gear plate is provided inside the sliding hole. A weighing box is installed on the upper surface of the gear plate, and a shaping plate is installed on the bottom surface of the gear plate.

[0012] Preferably, a forward and reverse motor is mounted on the outer surface of the L-shaped plate via a mounting bracket, and a non-standard gear is fixedly connected to the output end of the forward and reverse motor, and the non-standard gear meshes with the gear plate.

[0013] Preferably, four guide rods are slidably connected to the outer surface of the L-shaped plate, the top ends of the four guide rods are fixedly connected to the outer surface of the weighing box, and the bottom ends of the four guide rods are fixedly connected to the upper surface of the plastic plate.

[0014] Preferably, the bottom surface of the base plate is fixedly connected to four support legs, and the bottom end of each support leg is fixedly connected to a support base.

[0015] The beneficial effects of this utility model are as follows:

[0016] (1) By combining the ejection component and the forming component, the forming component can shape the activated carbon and the ejection component can eject the formed activated carbon, thereby achieving the removal of the activated carbon from its shell. This will not affect the efficiency of subsequent equipment in processing activated carbon and will improve the practicality of the device.

[0017] (2) Through the combination of L-shaped plate, sliding hole, gear plate, weighing box, shaping plate, forward and reverse motor, special gear and guide rod, the shaping plate can be moved up and down by working in both directions and by using the meshing between the special gear and the gear plate, thereby enabling multiple extrusions of activated carbon, thus ensuring the quality of activated carbon after molding. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the front view of this utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the molding component of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the ejection assembly of this utility model;

[0021] Figure 4This is a schematic diagram of the internal structure of the mounting frame of this utility model;

[0022] Figure 5 This is a three-dimensional structural diagram of the hinge rod of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Base plate; 2. Ejection assembly; 201. Mounting rod; 202. Mounting frame; 203. Servo motor; 204. Two-way lead screw; 205. Vertical plate; 206. Moving block; 207. Recessed hole; 208. Placement plate; 209. Hinge rod; 210. Slide rod; 3. Molding assembly; 301. L-shaped plate; 302. Slide hole; 303. Gear plate; 304. Weighing box; 305. Shaping plate; 306. Forward and reverse motor; 307. Irregular gear; 308. Guide rod; 4. Support leg. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1:

[0027] As attached Figure 3 Appendix Figure 4 and appendix Figure 5 As shown, an activated carbon forming device includes a base plate 1 and an ejection assembly 2, which is disposed above the base plate 1. The ejection assembly 2 includes two sets of mounting rods 201 disposed above the base plate 1, a mounting frame 202 installed between the two sets of mounting rods 201, a movable structure disposed above the base plate 1, and an ejection structure inside the mounting frame 202 for ejecting the formed activated carbon.

[0028] The moving structure of the ejector assembly 2 includes a servo motor 203 mounted on the upper surface of the base plate 1. The servo motor 203 is mounted on the upper surface of the base plate 1 by bolts. The bolt mounting facilitates subsequent disassembly and maintenance by the staff, thereby ensuring the normal use of the servo motor 203.

[0029] The output end of the servo motor 203 is fixedly connected to a bidirectional lead screw 204, and the end of the bidirectional lead screw 204 away from the servo motor 203 is rotatably connected to a vertical plate 205. The bottom surface of the vertical plate 205 is connected to the upper surface of the base plate 1. The operation of the servo motor 203 can drive the bidirectional lead screw 204 to rotate. The rotational connection between the bidirectional lead screw 204 and the vertical plate 205 can make the bidirectional lead screw 204 more stable during rotation, thereby ensuring the subsequent ejection operation.

[0030] The outer surface of the bidirectional lead screw 204 is threaded with two moving blocks 206. By utilizing the threaded connection between the bidirectional lead screw 204 and the moving blocks 206, the moving blocks 206 can be moved, thereby enabling the adjustment of the distance between the two moving blocks 206, which facilitates the subsequent ejection of activated carbon.

[0031] The ejection structure of the ejection component 2 includes a recessed hole 207 on the bottom surface of the mounting frame 202. The recessed hole 207 facilitates the subsequent installation of other structures and ensures the subsequent processing of activated carbon. A placement plate 208 is placed inside the mounting frame 202. Two hinge rods 209 are hinged to the bottom surface of the placement plate 208, and the bottom end of the hinge rods 209 is hinged to the upper surface of the moving block 206. Through the hinge rods 209 that are hinged between the placement plate 208 and the moving block 206, and by using the servo motor 203 to drive the bidirectional lead screw 204 to rotate, the distance between the two moving blocks 206 can be reduced, thereby enabling the placement plate 208 to move upward, thus realizing the removal of the formed activated carbon, which is convenient for subsequent processing by the staff.

[0032] Two sliding rods 210 are fixedly connected to the bottom surface of the placement plate 208. The outer surfaces of the two sliding rods 210 are slidably connected to the upper surface of the base plate 1, and the bottom ends of the sliding rods 210 extend to the bottom of the base plate 1. The sliding rods 210 can guide the movement of the placement plate 208, ensuring the stability of the placement plate 208 during movement, and thus ensuring that the activated carbon is not damaged when it is taken out.

[0033] Example 2:

[0034] As attached Figure 2 As shown, the molding component 3 is positioned above the ejector component 2 and is used to press and shape the activated carbon.

[0035] The molding component 3 includes an L-shaped plate 301, which is installed on the upper surface of the base plate 1. The outer surface of the L-shaped plate 301 has a sliding hole 302, and a gear plate 303 is installed inside the sliding hole 302. The movement of the gear plate 303 can be limited by the gear plate 303 inside the sliding hole 302, which can ensure the stability of the gear plate 303 when moving up and down, and thus ensure the normal processing of activated carbon. A weighing box 304 is installed on the upper surface of the gear plate 303. The weighing box 304 has a certain weight, which can ensure the quality of the activated carbon extrusion molding. A shaping plate 305 is installed on the bottom surface of the gear plate 303. The shaping plate 305 can extrude the activated carbon, thereby realizing the shaping of the activated carbon.

[0036] Example 3:

[0037] Based on Example 2, in order to achieve multiple extrusions of activated carbon, a forward and reverse motor 306 is installed on the outer surface of the L-shaped plate 301 via a mounting bracket. The output end of the forward and reverse motor 306 is fixedly connected to a non-circular gear 307, and the non-circular gear 307 meshes with the gear plate 303. Through the operation of the forward and reverse motor 306, the output end of the forward and reverse motor 306 drives the non-circular gear 307 to rotate. By utilizing the meshing between the non-circular gear 307 and the gear plate 303, the gear plate 303 and the shaping plate 305 can be moved, thereby achieving multiple extrusions of activated carbon and ensuring the effect of subsequent activated carbon forming.

[0038] Among them, four guide rods 308 are slidably connected to the outer surface of the L-shaped plate 301. The top ends of the four guide rods 308 are fixedly connected to the outer surface of the weighing box 304, and the bottom ends of the four guide rods 308 are fixedly connected to the upper surface of the shaping plate 305. The bottom ends of the four guide rods 308 are fixedly connected to the four corners of the shaping plate 305. Thus, when the shaping plate 305 moves, it can ensure the subsequent extrusion molding effect of the activated carbon by the shaping plate 305.

[0039] Four support legs 4 are fixedly connected to the bottom surface of the base plate 1, and each support leg 4 is fixedly connected to a support base. The support legs 4 increase the overall height of the base plate 1, making it easier for staff to operate the device. The support base is made of rubber, which allows for a better fit with the ground and ensures the stability of the device during use.

[0040] Working principle:

[0041] In use, the activated carbon powder is first placed above the placement plate 208 inside the mounting frame 202. Then, the switch of the forward and reverse motor 306 is turned on. The output end of the forward and reverse motor 306 drives the irregular gear 307 to rotate. By using the meshing between the irregular gear 307 and the gear plate 303, the shaping plate 305 can be moved upward. When the irregular gear 307 rotates to disengage from the gear plate 303, the weight of the weighing box 304 can be used to drop the shaping plate 305 into the interior of the mounting frame 202 and strike the surface of the placement plate 208, thereby completing the molding of the activated carbon.

[0042] When it is necessary to remove the formed activated carbon, the servo motor 203 is started first. The output end of the servo motor 203 drives the bidirectional lead screw 204 to rotate, and the two moving blocks 206 move in similar directions. At the same time, the angle of the hinge rod 209 changes, which can push the placement plate 208 out of the inside of the mounting frame 202, thereby realizing the removal of the formed activated carbon. This achieves the deshelling and removal of the activated carbon, thus not affecting the efficiency of subsequent equipment processing of activated carbon and improving the practicality of the device.

[0043] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An activated carbon forming device, characterized in that, include; Base plate (1); The ejector component (2) is positioned above the base plate (1); The molding component (3) is positioned above the ejector component (2) and is used to press and mold activated carbon. The ejection assembly (2) includes two sets of mounting rods (201) disposed above the base plate (1), a mounting frame (202) disposed between the two sets of mounting rods (201), and a movable structure disposed above the base plate (1); The mounting frame (202) has an ejection structure inside for ejecting the formed activated carbon.

2. The activated carbon forming device according to claim 1, characterized in that: The moving structure of the ejection assembly (2) includes a servo motor (203) mounted on the upper surface of the base plate (1). The output end of the servo motor (203) is fixedly connected to a bidirectional lead screw (204), and the end of the bidirectional lead screw (204) away from the servo motor (203) is rotatably connected to a vertical plate (205). The bottom surface of the vertical plate (205) is connected to the upper surface of the base plate (1), and the outer surface of the bidirectional lead screw (204) is threaded with two moving blocks (206).

3. The activated carbon forming device according to claim 1, characterized in that: The ejection structure of the ejection assembly (2) includes a recess (207) on the bottom surface of the mounting frame (202). A placement plate (208) is placed inside the mounting frame (202). Two hinge rods (209) are hinged to the bottom surface of the placement plate (208), and the bottom end of the hinge rod (209) is hinged to the upper surface of the moving block (206).

4. The activated carbon forming device according to claim 3, characterized in that: The bottom surface of the placement plate (208) is fixedly connected to two sliding rods (210). The outer surfaces of the two sliding rods (210) are slidably connected to the upper surface of the base plate (1), and the bottom end of the sliding rods (210) extends to the bottom of the base plate (1).

5. The activated carbon forming device according to claim 1, characterized in that: The molding component (3) includes an L-shaped plate (301), which is installed on the upper surface of the base plate (1). The outer surface of the L-shaped plate (301) is provided with a sliding hole (302), and a gear plate (303) is provided inside the sliding hole (302). A weighing box (304) is installed on the upper surface of the gear plate (303), and a shaping plate (305) is installed on the bottom surface of the gear plate (303).

6. The activated carbon forming device according to claim 5, characterized in that: The outer surface of the L-shaped plate (301) is equipped with a forward and reverse motor (306) via a mounting bracket. The output end of the forward and reverse motor (306) is fixedly connected to a shaped gear (307), and the shaped gear (307) meshes with the gear plate (303).

7. The activated carbon forming device according to claim 5, characterized in that: Four guide rods (308) are slidably connected to the outer surface of the L-shaped plate (301). The top ends of the four guide rods (308) are fixedly connected to the outer surface of the weighing box (304), and the bottom ends of the four guide rods (308) are fixedly connected to the upper surface of the plastic plate (305).

8. The activated carbon forming device according to claim 1, characterized in that: The bottom surface of the base plate (1) is fixedly connected to four support legs (4), and the bottom end of each support leg (4) is fixedly connected to a support seat.