Vault storage rack device

Abstract

The utility model provides a vault storage rack device, which relates to the technical field of storage tank vault storage racks and comprises a base, a support system and a connecting component. The base is located at the bottom of the vault storage rack device. The supporting system comprises a plurality of vertical stand columns, and the bottoms of the vertical stand columns are connected to the base. Each vertical stand column is provided with a plurality of inclined struts, the first ends of the inclined struts are connected to the base, and the second ends of the inclined struts are connected to the vertical stand columns; an inclined plate special-shaped piece is arranged at the top of the vertical stand column; the connecting assembly is used for connecting all the components of the vault storage rack device, and all the components of the vault storage rack device are detachable. According to the vault storage rack device, all the components are connected through the connecting assemblies instead of traditional welding, assembling, using, disassembling and transporting are convenient, and remachining can be conducted according to vaults of different specifications.

Description

Technical Field

[0001] This utility model relates to the technical field of storage tank dome storage racks, and specifically to a dome storage rack device. Background Technology

[0002] The existing storage rack is constructed using welding connections. Technicians determine the dimensions and quantity of each component by laying out the arch, draw up drawings, determine the specifications of the materials to be used, and procure them. Once the materials arrive on site, each component is processed according to the storage rack drawings. After processing, the components are assembled and welded to fix them according to the drawings.

[0003] The capacity and design of the storage tanks will lead to differences in the dome and dome blocks of each project, and the existing welding methods will require repeated tooling fabrication.

[0004] Traditional storage racks rely on welding for all component connections, resulting in low construction efficiency, low reusability, and high material wastage. Furthermore, construction can only begin after the electrical distribution box, welding machine, and welders are in place.

[0005] In view of this, the inventors of this application have designed a dome-shaped storage rack device in order to overcome the above-mentioned technical problems. Utility Model Content

[0006] The technical problem to be solved by this utility model is to overcome the shortcomings of the traditional storage rack in the prior art, which uses welding to connect all components, resulting in low construction efficiency, low reuse rate and high material loss rate, and to provide an arched storage rack device.

[0007] The present invention solves the above-mentioned technical problems through the following technical solution:

[0008] This utility model provides a dome-shaped storage rack device, characterized in that the dome-shaped storage rack device includes: a base, a support system, and a connecting assembly; the base is located at the bottom of the dome-shaped storage rack device; the support system includes multiple vertical columns, the bottom of which is connected to the base; each vertical column is provided with multiple diagonal braces, the first end of which is connected to the base, and the second end of which is connected to the vertical column; the top of each vertical column is provided with a sloping plate; the connecting assembly is used to connect the various components of the dome-shaped storage rack device and to make the various components of the dome-shaped storage rack device detachable.

[0009] According to one or more embodiments of the present invention, the base includes a lower longitudinal beam and a lower transverse beam, wherein the lower longitudinal beam is placed longitudinally and the lower transverse beam is placed transversely and connected to the lower longitudinal beam.

[0010] According to one or more embodiments of the present invention, an upper longitudinal beam connects the plurality of vertical columns.

[0011] According to one or more embodiments of the present invention, the connecting assembly includes a first plate member, a second plate member, and a first connecting bolt; the first plate member is fixed to the middle of the vertical column, the second plate member is fixed to the second end of the diagonal brace, and the first plate member and the second plate member are fixedly connected by the first connecting bolt, thereby connecting the second end of the diagonal brace to the vertical column.

[0012] According to one or more embodiments of the present invention, the connecting assembly includes a third plate component and a second connecting bolt. The third plate component is fixed to the bottom of the vertical column, and the third plate component and the base are fixedly connected by the second connecting bolt, thereby connecting the bottom of the vertical column to the base.

[0013] According to one or more embodiments of the present invention, the connecting assembly includes a fourth plate member and a third connecting bolt. The fourth plate member is fixed to the first end of the diagonal brace, and the fourth plate member and the base are fixedly connected by the third connecting bolt, thereby connecting the first end of the diagonal brace to the base.

[0014] According to one or more embodiments of the present invention, the connecting assembly includes a fifth plate member and a fourth connecting bolt. The fifth plate member is fixedly connected to the lower longitudinal beam by the fourth connecting bolt, and the fifth plate member is fixedly connected to the lower crossbeam by the fourth connecting bolt, thereby connecting the lower crossbeam and the lower longitudinal beam.

[0015] According to one or more embodiments of the present invention, the upper end face of the inclined plate is arc-shaped.

[0016] According to one or more embodiments of the present invention, the lower longitudinal beam and the lower transverse beam are made of H-beams.

[0017] According to one or more embodiments of the present invention, the vertical column and the upper longitudinal beam are made of steel pipe, and the diagonal brace is made of angle steel.

[0018] The positive and progressive effects of this utility model are as follows:

[0019] The arched storage rack device and manufacturing method of this utility model have at least the following advantages:

[0020] I. By optimizing the connection method between components from welding to connection components, the transportation and storage of components are convenient during construction; the installation and dismantling processes are highly efficient, and the components have a high reuse rate. During construction, only the spacing between columns and the angle between the top of the column and the bottom of the arch block need to be adjusted. With this method, all components are connected using connection components, making replacement easier and faster; the storage rack can be fabricated simply by processing and replacing components according to the drawings.

[0021] Second, in terms of transportation, by pre-processing and prefabricating the components of the arch storage rack in advance, it is convenient to pack and store during sea transport, thereby reducing inventory costs and transportation costs.

[0022] Third, compared with welding connections, the installation and dismantling efficiency of this utility model's arched storage rack device is significantly improved. It reduces manpower input during the installation of connecting components, increases construction efficiency, and reduces time and resource waste, thereby achieving cost reduction and efficiency improvement.

[0023] Fourth, the arched storage rack device of this utility model can save costs. Compared with the welding connection method, the connection of the connecting components does not require the participation of special trades in the installation of the storage rack, and the material loss rate is low.

[0024] Fifth, since all components are connected using connectors, the integrity of the materials can be guaranteed to the greatest extent. After construction is completed, each component can be disassembled and stored, and subsequent projects can reprocess and reuse it according to its own dimensions, which is beneficial for future secondary use. Attached Figure Description

[0025] The above and other features, properties and advantages of this utility model will become more apparent from the following description taken in conjunction with the accompanying drawings and embodiments, in which the same reference numerals always denote the same features, wherein:

[0026] Figure 1 This is a front view schematic diagram of the arched storage rack device of this utility model.

[0027] Figure 2 This is a side view of the arched storage rack device of this utility model.

[0028] Figure 3 This is a top view of the vertical columns, diagonal braces, and connecting components of the arched storage rack device of this utility model.

[0029] Figure 4 This is a three-dimensional schematic diagram of the base, vertical column, and upper longitudinal beam structure of the arched storage rack device of this utility model.

[0030] [Attached image labels]

[0031] Base 100

[0032] Lower longitudinal beam 110

[0033] Lower crossbeam 120

[0034] Support system 200

[0035] Vertical column 210

[0036] diagonal brace 220

[0037] The first end of the diagonal brace 221

[0038] The second end of the diagonal brace 222

[0039] 230 Inclined irregular-shaped parts

[0040] Upper longitudinal beam 240

[0041] Connection component 300

[0042] First plate component 310

[0043] Second plate component 320

[0044] First connecting bolt 330

[0045] Third plate component 340

[0046] Second connecting bolt 350

[0047] Fourth plate component 360

[0048] Third connecting bolt 370

[0049] Fifth plate component 380

[0050] Fourth connecting bolt 390 Detailed Implementation

[0051] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0052] Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Preferred embodiments of the present invention will now be described in detail, examples of which are shown in the drawings. Wherever possible, the same reference numerals will be used in all the drawings to denote the same or similar parts. Furthermore, although the terminology used in this invention is selected from commonly known and used terminology, some terms mentioned in this specification may have been chosen by the applicant at his or her judgment, and their detailed meanings are explained in the relevant sections of the description herein. Moreover, the present invention should be understood not only by the actual terms used, but also by the meaning implied by each term.

[0053] Reference Figures 1-4 The present invention provides a dome storage rack device, which includes: a base 100, a support system 200 and a connecting component 300;

[0054] The base 100 is located at the bottom of the dome storage rack device;

[0055] The support system 200 includes multiple vertical columns 210, the bottom of which is connected to the base 100; each vertical column 210 is provided with multiple diagonal braces 220, the first end 221 of which is connected to the base 100, and the second end 222 of which is connected to the vertical column 210; the top of the vertical column 210 is provided with a sloping plate shaped piece 230.

[0056] The connecting assembly 300 is used to connect the various components of the dome storage rack assembly and to make the various components of the dome storage rack assembly detachable.

[0057] In this utility model of arch storage rack device, each component is connected by connecting assembly 300 instead of traditional welding, which facilitates assembly, use, disassembly and transportation, and can be further processed according to arches of different specifications.

[0058] Preferably, the connecting component 300 uses bolted connectors. Three-dimensional lofting allows the determination of the inclination angle of the lower surface of the arch beam and the spacing of the longitudinal beams. After adjusting the dimensions of each component, the storage rack can be quickly assembled using bolted connections.

[0059] In one embodiment, the support system 200 consists of a vertical column 210, an upper longitudinal beam 240, a diagonal brace 220, and a diagonal plate shaped component 230. The vertical column 210 and the diagonal brace 220 are connected to the base 100 by connecting accessories to ensure the integrity of the storage rack device, which helps to distribute the weight of the supported object to the base 100 and ensure the stability and safety of the column.

[0060] In one embodiment, the connecting accessories consist of a fourth plate component 360, a fifth plate component 380, a first plate component 310, a second plate component 320, a third plate component 340, and a first connecting bolt 330, a second connecting bolt 350, a third connecting bolt 370, and a fourth connecting bolt 390. The connecting accessories reinforce the connection of the base 100, the support system 200, and the connection between the base 100 and the support system 200, improving the connection strength at each connection point while ensuring the stability and safety of the entire dome storage rack device. Assembly via bolted connections results in high installation efficiency and practicality.

[0061] The installation of the arched roof storage rack device of the present utility model is convenient and fast. The components of each part of the device can be pre-processed in advance, without secondary processing on-site, and it is convenient for transportation. It shortens the construction period of the installation of the storage rack and improves the transportation efficiency. After the installation and construction of the arched roof storage rack device of the present utility model are completed, the demolition work can also be completed more efficiently, and the integrity of each part of the storage rack can be guaranteed to the greatest extent. And for subsequent projects, the components can be reprocessed and utilized according to the size of the arched roof. It greatly reduces the construction cost and improves the overall construction efficiency.

[0062] Referring to Figure 4 , as a preferred embodiment of the arched roof storage rack device of the present utility model, the base 100 includes a lower longitudinal beam 110 and a lower cross beam 120. The lower longitudinal beam 110 is placed longitudinally, and the lower cross beam 120 is placed transversely and connected to the lower longitudinal beam 110.

[0063] It should be noted that the base 100 is composed of a lower longitudinal beam 110 and a lower cross beam 120. The lower longitudinal beam 110 is placed longitudinally, and the lower cross beam 120 is placed transversely. Thus, the overall base 100 is arranged in a "king" character, which can evenly distribute the weight of the load and effectively ensure the bearing capacity of the storage rack.

[0064] Referring to Figure 1 and Figure 4 , as a preferred embodiment of the arched roof storage rack device of the present utility model, an upper longitudinal beam 240 is connected between multiple vertical columns 210.

[0065] The upper longitudinal beam 240 connects multiple vertical columns 210 into an integral structure, thereby improving the stability of the arched roof storage rack device of the present utility model.

[0066] Referring to Figure 3 , as a preferred embodiment of the arched roof storage rack device of the present utility model, the connecting component 300 includes a first plate member 310, a second plate member 320 and a first connecting bolt 330;

[0067] The first plate member 310 is fixed in the middle of the vertical column 210, the second plate member 320 is fixed at the second end 222 of the diagonal brace, and the first plate member 310 and the second plate member 320 are fixedly connected by the first connecting bolt 330, thereby connecting the second end 222 of the diagonal brace to the vertical column 210.

[0068] The diagonal brace 220 and the vertical column 210 are connected together by the first plate member 310, the second plate member 320 and the first connecting bolt 330, making the diagonal brace 220 and the vertical column 210 detachable, and this connection method is assembled with high installation efficiency and high practicability.

[0069] Referring to Figure 1 and Figure 2As a preferred embodiment of the arched storage rack device of this utility model, the connecting component 300 includes a third plate component 340 and a second connecting bolt 350. The third plate component 340 is fixed to the bottom of the vertical column 210, and the third plate component 340 and the base 100 are fixedly connected by the second connecting bolt 350, thereby connecting the bottom of the vertical column 210 to the base 100.

[0070] The vertical column 210 and the base 100 are connected together by the third plate component 340 and the second connecting bolt 350, so that the vertical column 210 and the base 100 are detachable. This connection method is highly efficient and practical.

[0071] Reference Figures 1-3 As a preferred embodiment of the arched storage rack device of this utility model, the connecting component 300 includes a fourth plate component 360 and a third connecting bolt 370. The fourth plate component 360 is fixed to the first end 221 of the diagonal brace. The fourth plate component 360 and the base 100 are fixedly connected by the third connecting bolt 370, thereby connecting the first end 221 of the diagonal brace to the base 100.

[0072] The diagonal brace 220 and the base 100 are connected together by the fourth plate component 360 and the third connecting bolt 370, making the diagonal brace 220 and the base 100 detachable. This connection method is highly efficient and practical.

[0073] Reference Figure 1 and Figure 2 In a preferred embodiment of the arched storage rack device of this utility model, the connecting component 300 includes a fifth plate component 380 and a fourth connecting bolt 390. The fifth plate component 380 is fixedly connected to the lower longitudinal beam 110 by the fourth connecting bolt 390, and the fifth plate component 380 is fixedly connected to the lower cross beam 120 by the fourth connecting bolt 390, so that the lower cross beam 120 is connected to the lower longitudinal beam 110.

[0074] The lower crossbeam 120 and the lower longitudinal beam 110 are connected together by the fifth plate component 380 and the fourth connecting bolt 390, making the lower crossbeam 120 and the lower longitudinal beam 110 detachable. This connection method is highly efficient and practical.

[0075] As described above, this utility model's arched storage rack device utilizes bolts to connect various components, resulting in high work efficiency and strong practicality. Bolted connections allow for direct installation without waiting. To reduce welding work during overseas project construction, improve work efficiency, and lower costs, this utility model's arched storage rack device optimizes the connection method from welding to bolted connections. The bolted fixtures can be disassembled after use for convenient storage and high reuse rate. This reduces labor input and resource waste during construction while improving construction efficiency.

[0076] Reference Figure 1 As a preferred embodiment of the arched storage rack device of this utility model, the upper end face of the inclined plate irregular part 230 is arc-shaped.

[0077] The upper end face of the arc-shaped inclined plate 230 can match the lower end face of the arc-shaped arch, so that the arch is stably supported by the arch storage rack device of this utility model.

[0078] In a preferred embodiment of the arched storage rack device of this utility model, the lower longitudinal beam 110 and the lower transverse beam 120 are made of H-beams.

[0079] H-beams possess excellent bending, compressive, and torsional resistance due to their unique cross-sectional shape.

[0080] In a preferred embodiment of the arched storage rack device of this utility model, the vertical column 210 and the upper longitudinal beam 240 are made of steel pipe, and the diagonal brace 220 is made of angle steel.

[0081] Steel pipes possess high strength and rigidity, enabling them to withstand significant pressure and loads. When used as vertical columns 210 and upper longitudinal beams 240, they effectively support the weight of the building and various additional loads. Angle steel, with its high strength, can withstand diagonal tensile and compressive forces, providing effective structural support. When used as diagonal braces 220, it enhances the overall stability of the structure, preventing deformation or collapse under horizontal forces or other non-vertical loads.

[0082] Because tank capacity, design, and other factors lead to variations in the arch and arch blocks of different projects, existing welding methods for fabricating arch storage rack devices require repeated fabrication. The main differences in arch storage rack devices typically lie in the angle between the storage rack and the inclined plate 230 at the bottom of the arch beam, and the spacing between the storage rack columns; the height of the storage rack columns is unaffected. Therefore, when using this new arch storage rack device, construction can be completed simply by adjusting the angle of the inclined plate 230 at the contact point between the columns and the arch beam, and adjusting the bottom support spacing. This method is convenient, quick, cost-effective, and efficient.

[0083] The arched storage rack device of this utility model can be processed by the following arched storage rack processing method, which includes the following steps:

[0084] Step S1: Determine the support positions and dimensions of each column of the storage rack according to the layout drawing of the storage tank dome.

[0085] Step S2: Determine the material for the storage rack, prefabricate each component according to the drawings, mark each component according to the drawings, and store them in categories.

[0086] Step S3: Determine the storage area for the arch on site and begin assembly work.

[0087] Step S4: Use the fifth plate component 380 and the fourth connecting bolt 390 to connect the lower longitudinal beam 110 and the lower transverse beam 120 to assemble the storage rack base 100, ensuring the stability and safety of the entire storage rack device.

[0088] Step S5: Combine and connect the vertical column 210, diagonal brace 220, inclined plate irregular part 230, and upper longitudinal beam 240 of the support system 200 with the base 100.

[0089] Step S6: Use the connecting component 300 to fix the support system 200 and the base 100 together;

[0090] Step S7: After the storage rack is installed, use crawler cranes or other hoisting equipment to lift the prefabricated arch blocks onto the storage rack for safekeeping. After the arch is assembled, dismantle each component, classify and store them for use in subsequent projects.

[0091] The above-mentioned method for processing dome storage racks is a faster method for manufacturing storage racks and can be used for the standardized production of dome storage racks for storage tanks.

[0092] In summary, the arched storage rack device of this utility model has the following advantages:

[0093] I. By optimizing the connection method between components from welding to connection using connector 300, the components are easy to transport and store during construction; the installation and disassembly processes are highly efficient, and the components have a high reusability rate. During construction, only the spacing between columns and the angle between the top of the column and the bottom of the arch block need to be adjusted. With this method, all components are connected using connector 300, making replacement easier and faster; the storage rack can be fabricated simply by processing and replacing components according to the drawings.

[0094] Second, in terms of transportation, by pre-processing and prefabricating the components of the arch storage rack in advance, it is convenient to pack and store during sea transport, thereby reducing inventory costs and transportation costs.

[0095] Third, compared with welding connection, the installation and dismantling efficiency of the arched storage rack device of this utility model is reduced by reducing manpower input, improving construction efficiency, and reducing time and resource waste during the installation of the connecting component 300, thereby achieving cost reduction and efficiency improvement.

[0096] Fourth, the arched storage rack device of this utility model can save costs. Compared with the welding connection method, the connection component 300 connection does not require the participation of special trades in the installation of the storage rack, and the material loss rate is low.

[0097] 5. Since all components are connected using connecting assemblies 300, the integrity of the materials can be guaranteed to the greatest extent. After construction is completed, each component can be disassembled and stored, and subsequent projects can reprocess and reuse it according to its own dimensions, which is conducive to subsequent secondary use.

[0098] While specific embodiments of this utility model have been described above, those skilled in the art should understand that these are merely illustrative examples, and the scope of protection of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model, but all such changes and modifications fall within the scope of protection of this utility model.

Claims

1. A domed storage rack device, characterized in that, The dome-shaped storage rack device includes: a base, a support system, and connecting components; The base is located at the bottom of the dome-shaped storage rack device; The support system includes multiple vertical columns, the bottom of which is connected to the base; each vertical column is provided with multiple diagonal braces, the first end of which is connected to the base and the second end of which is connected to the vertical column; the top of each vertical column is provided with a sloping plate. The connecting assembly is used to connect the various components of the dome storage rack device and to make the various components of the dome storage rack device detachable.

2. The dome-shaped storage rack device as described in claim 1, characterized in that, The base includes a lower longitudinal beam and a lower transverse beam. The lower longitudinal beam is placed longitudinally, and the lower transverse beam is placed transversely and connected to the lower longitudinal beam.

3. The dome-shaped storage rack device as described in claim 1, characterized in that, The multiple vertical columns are connected by upper longitudinal beams.

4. The dome-shaped storage rack device as described in claim 1, characterized in that, The connecting assembly includes a first plate component, a second plate component, and a first connecting bolt; The first plate component is fixed to the middle of the vertical column, and the second plate component is fixed to the second end of the diagonal brace. The first plate component and the second plate component are fixedly connected by the first connecting bolt, thereby connecting the second end of the diagonal brace to the vertical column.

5. The dome-shaped storage rack device as described in claim 1, characterized in that, The connecting assembly includes a third plate component and a second connecting bolt. The third plate component is fixed to the bottom of the vertical column, and the third plate component and the base are fixedly connected by the second connecting bolt, thereby connecting the bottom of the vertical column to the base.

6. The dome-shaped storage rack device as described in claim 1, characterized in that, The connecting assembly includes a fourth plate component and a third connecting bolt. The fourth plate component is fixed to the first end of the diagonal brace, and the fourth plate component and the base are fixedly connected by the third connecting bolt, thereby connecting the first end of the diagonal brace to the base.

7. The dome-shaped storage rack device as described in claim 2, characterized in that, The connecting assembly includes a fifth plate component and a fourth connecting bolt. The fifth plate component is fixedly connected to the lower longitudinal beam by the fourth connecting bolt, and the fifth plate component is fixedly connected to the lower cross beam by the fourth connecting bolt, thereby connecting the lower cross beam and the lower longitudinal beam.

8. The dome-shaped storage rack device as described in claim 1, characterized in that, The upper end face of the inclined plate is arc-shaped.

9. The dome-shaped storage rack device as described in claim 2, characterized in that, The lower longitudinal beam and the lower transverse beam are made of H-beams.

10. The dome-shaped storage rack device as described in claim 3, characterized in that, The vertical columns and the upper longitudinal beams are made of steel pipes, and the diagonal braces are made of angle steel.

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