Pulp turnover device

By designing a pulp turning device, which utilizes floating plates and conveying mechanisms to achieve automated pulp turning, the problem of paperboard and steel wire mixing into the raw material bins has been solved, improving production efficiency and safety.

CN223645703UActive Publication Date: 2025-12-09SATERI (CHINA) FIBER CO LTD
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Patent Information

Application Number
CN202423017120.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-09
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In existing technologies, during the unpacking process of pulp, packaging paper and steel wire can easily get mixed into the raw material barrels, affecting product quality. In addition, the manual operation of the track-mounted trolley is slow and poses safety hazards.

Method used

Design a pulp turning device that uses a floating plate and conveying mechanism in the mounting frame to realize the automatic turning of pulp, prevent paper and steel wire from being mixed into the raw material bucket, and achieve 180-degree turning by motor drive to reduce manual intervention.

Benefits of technology

It has enabled automated pulp turning, ensuring product quality, improving production efficiency, reducing safety hazards, and reducing the intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223645703U_ABST
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Abstract

The utility model relates to a pulp turnover device which comprises two conveying tables for conveying pulp, the conveying table on one side conveys the pulp into a placing frame, the pulp drives a plurality of supporting columns to rotate in a groove body, the pulp is convenient to move and is attached to the inner wall of the placing frame, two air cylinders are started to drive a sliding block to slide in a sliding groove, and then the pulp is turned on. A first motor is started to drive a driving rod to rotate, so that a rotating seat is controlled to rotate, a placing frame with pulp is turned over by 180 degrees, a paper package at the bottom of the pulp is turned over to the upper portion at the beginning, a second motor is started to drive a rod body to rotate, the rod body drives a column body to rotate, and thus a conveying belt is controlled to rotate; pulp is conveyed to the other conveying table, paper is convenient to take, a third motor can be started to drive a double-track wheel to rotate, two toothed belts rotate along with the double-track wheel, two driven wheels are driven to rotate, two threaded rods are controlled to rotate and adjust, and then floating adjustment of a floating plate in the mounting frame is achieved to adapt to conveying tables of different heights.
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Description

Technical Field

[0001] This utility model relates to the technical field of pulp processing equipment, specifically a pulp turning device. Background Technology

[0002] In viscose staple fiber production, raw pulp is packaged using steel wire and cardboard, with each bundle weighing approximately 200 kg. In existing technology, the packaging is manually removed before being transported to the raw material drum. During unpacking, the steel wire binding the pulp is difficult to remove, and the bottom cardboard packaging cannot be retrieved. A human operator must use a trolley with steel cables to lift the pulp and transport it to a tilting frame on the feeding track to remove the bottom cardboard. This process easily leads to the mixing of packaging cardboard and residual steel wire into the raw material drum. The cardboard contamination affects product quality, and the steel wire contamination can damage pumps and other mechanical equipment. Furthermore, manually operating the trolley is very slow and cannot meet the needs of current production lines. During the lifting and transport of the pulp, there is a risk of it falling and injuring operators and ground equipment, posing a significant safety hazard.

[0003] For example, the authorized patent document with application number CN202322316721.0 discloses a pulp board crushing system and its conveying device. A pulp board conveying device includes: a support frame; a conveyor belt disposed on the support frame, on which the pulp board is placed and transported; a limiting member movably disposed on the support frame; and an elastic member, one end connected to the support frame and the other end connected to the limiting member; wherein the limiting member is located at the end of the conveyor belt, and when the pulp board moves to the end of the conveyor belt, the elastic member pushes the limiting member to squeeze the pulp board. This application provides a pulp board crushing system and its conveying device that ensure continuous crushing.

[0004] The aforementioned patents have the drawbacks that the manual operation of the track-mounted trolley is too slow and cannot meet the needs of current production lines; during the lifting and transportation of pulp, it is easy for it to fall and injure operators and ground equipment. Therefore, we need to provide a pulp turning device. Utility Model Content

[0005] The purpose of this utility model is to provide a pulp turning device. A conveying mechanism is set on a floating plate in the mounting frame. The conveying mechanism can turn the pulp on one side of the conveyor table 180 degrees to another conveyor table, preventing packaging paper and steel wire from being mixed into the raw material barrel, ensuring product quality, and ensuring the safe operation of the equipment. The automated turning machine does not require manual control and solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a pulp turning device, comprising:

[0007] Two conveyor platforms for transporting pulp;

[0008] and the mounting bracket set between the two transmission stations;

[0009] A floating plate is installed inside the mounting frame, and a conveying mechanism for pulp turning is installed on the surface of the floating plate;

[0010] The conveying mechanism includes two mounting seats fixedly installed on the top of the floating plate. A drive rod is rotatably installed inside the two mounting seats. A first motor is installed at one end of the drive rod. A rotating seat is fixedly installed on the surface of the drive rod. A clamping member for limiting pulp position is installed on one side of the rotating seat.

[0011] Preferably, the clamping member includes a placement frame fixedly installed on one side of the rotating seat. The placement frame has two sliding grooves inside, and a slider is slidably installed inside each of the two sliding grooves. A cylinder is fixedly installed at the bottom of each of the two sliders. The two cylinders are fixedly installed on the surface of the placement frame, and a pressure frame is fixedly installed on one side of each of the two sliders.

[0012] Preferably, a plurality of rods are rotatably mounted inside the pressure frame, and columns are fixedly mounted on the surfaces of the rods. A conveyor belt is engaged with the surfaces of the columns, and a second motor for rotating the rods is mounted on one side of the pressure frame.

[0013] Preferably, the bottom of the display rack has several grooves, and each of the grooves has a support column rotatably installed inside it.

[0014] Preferably, it also includes a synchronizing element for adjusting the height of the floating plate. The synchronizing element includes two threaded rods rotatably installed inside the mounting frame. The surfaces of the two threaded rods are threaded to the internal threads of the floating plate. Driven wheels are fixedly installed on the surfaces of the two threaded rods. A third motor is installed at the bottom of the inner wall of the mounting frame through a housing. A double-rail wheel is installed at the output end of the third motor. The surfaces of the two driven wheels are connected to the double-rail wheel through a toothed belt.

[0015] Preferably, the inner wall of the display rack is fitted with an adhesive layer.

[0016] Preferably, two pulleys are embedded in both sides of the floating plate, and the inner wall of the mounting frame is provided with guide rail grooves for the sliding of the pulleys.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This invention features a transport mechanism installed on a floating plate within the mounting frame. This mechanism allows the pulp on one side of the conveyor to be flipped 180 degrees to another conveyor, preventing packaging paper and steel wire from mixing into the raw material barrel, thus ensuring product quality and safe operation of the equipment. The automated flipping machine requires no manual control, reducing the workload of workers. The pulp does not need to be lifted by a rail crane, preventing it from falling and injuring operators or ground equipment. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0020] Figure 2 This is a perspective view of the clamping component of this utility model;

[0021] Figure 3 This is a partial three-dimensional structural view of the present invention;

[0022] Figure 4 This is a perspective view of the synchronization component of this utility model.

[0023] In the diagram: 1. Transmission table; 2. Mounting frame; 3. Floating plate; 4. Handling mechanism; 41. Mounting base; 42. Drive rod; 43. First motor; 44. Rotating seat; 40. Clamping component; 401. Placement rack; 402. Slide groove; 403. Slider; 404. Cylinder; 405. Lower pressure frame; 5. Rod body; 6. Column body; 7. Transmission belt; 8. Second motor; 9. Groove body; 10. Support column; 11. Synchronizer; 111. Threaded rod; 112. Driven wheel; 113. Third motor; 114. Double track wheel; 115. Toothed belt; 12. Adhesive layer; 13. Pulley; 14. Guide rail groove. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 This utility model provides a technical solution: a pulp turning device, comprising:

[0026] Two conveyor platforms for transporting pulp;

[0027] and the mounting bracket 2 set between the two transmission stations 1;

[0028] A floating plate 3 is installed inside the mounting frame 2, and a conveying mechanism 4 for pulp turning is installed on the surface of the floating plate 3;

[0029] The conveying mechanism 4 includes two mounting seats 41 fixedly installed on the top of the floating plate 3. A drive rod 42 is rotatably installed inside the two mounting seats 41. A first motor 43 is installed at one end of the drive rod 42. A rotating seat 44 is fixedly installed on the surface of the drive rod 42. A clamping member 40 for limiting pulp position is installed on one side of the rotating seat 44.

[0030] The clamping component 40 includes a placement frame 401 fixedly installed on one side of the rotating seat 44. The placement frame 401 has two sliding grooves 402 inside. A slider 403 is slidably installed inside each of the two sliding grooves 402. A cylinder 404 is fixedly installed at the bottom of each of the two sliders 403. The two cylinders 404 are fixedly installed on the surface of the placement frame 401. A pressure frame 405 is fixedly installed on one side of each of the two sliders 403.

[0031] In this embodiment, the transfer table 1 on one side transports the pulp to the placement rack 401. The pulp drives several support columns 10 to rotate within the tank 9, facilitating the movement of the pulp and ensuring it adheres to the inner wall of the placement rack 401. Two cylinders 404, which are synchronous cylinders, are activated, causing the slider 403 to slide within the slide groove 402. This causes the lower pressure frame 405 to move downwards, squeezing and limiting the pulp. The first motor 43 is activated, driving the drive rod 42 to rotate, thereby controlling the rotation of the rotating seat 44. This moves the placement rack 401 containing the pulp 180 degrees. The pulp is flipped so that the cardboard packaging at the bottom of the pulp is flipped to the top. The second motor 8 is started to drive the rod 5 to rotate, and the rod 5 drives the column 6 to rotate, thereby controlling the rotation of the conveyor belt 7 to transport the pulp to another conveyor table 1 for easy removal of the cardboard. The third motor 113 can be started to drive the double track wheel 114 to rotate, and the two toothed belts 115 follow the rotation and drive the two driven wheels 112 to rotate. The rotation of the two threaded rods 111 is controlled to adjust, thereby realizing the floating plate 3 floating and adjusting within the mounting frame 2 to adapt to the conveyor table 1 of different heights.

[0032] Several rods 5 are rotatably mounted inside the pressure frame 405. Columns 6 are fixedly mounted on the surface of each rod 5. A conveyor belt 7 meshes with the surface of each column 6. A second motor 8 for rotating the rods 5 is mounted on one side of the pressure frame 405.

[0033] Specifically, the second motor 8 is started to drive the rod 5 to rotate, and the rod 5 drives the column 6 to rotate, thereby controlling the rotation of the conveyor belt 7, so as to facilitate the transport of pulp to another conveyor table 1.

[0034] The bottom of the display rack 401 is provided with several grooves 9, and a support column 10 is rotatably installed inside each of the grooves 9.

[0035] Furthermore, the transfer station 1 transports the pulp to the placement rack 401, and the pulp drives several support columns 10 to rotate inside the tank 9, making it easier for the pulp to move into the placement rack 401.

[0036] It also includes a synchronizing element 11 for adjusting the height of the floating plate 3. The synchronizing element 11 includes two threaded rods 111 rotatably installed inside the mounting frame 2. The surfaces of the two threaded rods 111 are threaded with the internal threads of the floating plate 3. Driven wheels 112 are fixedly installed on the surfaces of the two threaded rods 111. A third motor 113 is installed at the bottom of the inner wall of the mounting frame 2 through the housing. A double-rail wheel 114 is installed at the output end of the third motor 113. The surfaces of the two driven wheels 112 are connected to the double-rail wheel 114 through a toothed belt 115.

[0037] It should be noted that starting the second motor 8 drives the rod 5 to rotate, and the rod 5 drives the column 6 to rotate, thereby controlling the rotation of the conveyor belt 7 to transport the pulp to another conveyor table 1 for easy handling of the cardboard. The third motor 113 can be started to drive the double-rail wheel 114 to rotate, and the two toothed belts 115 follow the rotation and drive the two driven wheels 112 to rotate, controlling the rotation and adjustment of the two threaded rods 111, thereby realizing the floating plate 3 to float and adjust within the mounting frame 2 to adapt to conveyor tables 1 of different heights.

[0038] The inner wall of the display rack 401 is fitted with an adhesive layer 12;

[0039] The adhesive layer 12 can adhere to the pulp to enhance friction, thereby preventing horizontal shaking.

[0040] Two pulleys 13 are embedded in both sides of the floating plate 3, and the inner wall of the mounting bracket 2 is provided with guide rail grooves 14 for the sliding of the pulleys 13.

[0041] Furthermore, as the floating plate 3 moves, it causes the two pulleys 13 on both sides to slide within the guide rail groove 14, thereby enhancing the stability of the floating movement.

[0042] The conveyor 1 on one side of the device transports the pulp to the placement rack 401. The pulp drives several support columns 10 to rotate in the tank 9, facilitating the movement of the pulp and ensuring it fits against the inner wall of the placement rack 401. Two cylinders 404 are activated, causing the slider 403 to slide in the chute 402, which in turn causes the lower pressure frame 405 to move down and squeeze and limit the pulp. The first motor 43 is activated, driving the drive rod 42 to rotate, thereby controlling the rotation of the rotating seat 44. This causes the placement rack 401 with pulp to rotate 180 degrees, so that the cardboard packaging at the bottom of the pulp is flipped to the top. The second motor 8 is activated, driving the rod 5 to rotate, which in turn drives the column 6 to rotate, thereby controlling the rotation of the conveyor belt 7 to transport the pulp to another conveyor 1 for easy removal of the cardboard.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pulp turning device, characterized in that, include: Two conveyor platforms for transporting pulp (1); and a mounting bracket (2) set between the two transmission stations (1); A floating plate (3) is installed inside the mounting frame (2), and a conveying mechanism (4) for pulp turning is installed on the surface of the floating plate (3); The conveying mechanism (4) includes two mounting seats (41) fixedly installed on the top of the floating plate (3). A drive rod (42) is rotatably installed inside the two mounting seats (41). A first motor (43) is installed at one end of the drive rod (42). A rotating seat (44) is fixedly installed on the surface of the drive rod (42). A clamping member (40) for limiting pulp position is installed on one side of the rotating seat (44).

2. The pulp turning device according to claim 1, characterized in that: The clamping member (40) includes a placement frame (401) fixedly installed on one side of the rotating seat (44). The placement frame (401) has two sliding grooves (402) inside. A slider (403) is slidably installed inside each of the two sliding grooves (402). A cylinder (404) is fixedly installed at the bottom of each of the two sliders (403). The two cylinders (404) are fixedly installed on the surface of the placement frame (401). A pressure frame (405) is fixedly installed on one side of each of the two sliders (403).

3. The pulp turning device according to claim 2, characterized in that: The pressure frame (405) has several rods (5) rotatably mounted inside, and each of the rods (5) has a column (6) fixedly mounted on its surface. A conveyor belt (7) is engaged with the surface of each column (6), and a second motor (8) for rotating the rods (5) is mounted on one side of the pressure frame (405).

4. The pulp turning device according to claim 3, characterized in that: The bottom of the display rack (401) is provided with several grooves (9), and a support column (10) is rotatably installed inside each of the grooves (9).

5. The pulp turning device according to claim 1, characterized in that: It also includes a synchronizing element (11) for adjusting the height of the floating plate (3). The synchronizing element (11) includes two threaded rods (111) rotatably mounted inside the mounting frame (2). The surfaces of the two threaded rods (111) are threaded to the inside of the floating plate (3). Driven wheels (112) are fixedly mounted on the surfaces of the two threaded rods (111). A third motor (113) is mounted on the bottom of the inner wall of the mounting frame (2) through a housing. A double-rail wheel (114) is mounted on the output end of the third motor (113). The surfaces of the two driven wheels (112) are connected to the double-rail wheel (114) through a toothed belt (115).

6. The pulp turning device according to claim 4, characterized in that: The inner wall of the display rack (401) is fitted with an adhesive layer (12).

7. The pulp turning device according to claim 1, characterized in that: Two pulleys (13) are embedded in both sides of the floating plate (3), and the inner wall of the mounting bracket (2) is provided with a guide rail groove (14) for the sliding of the pulleys (13).

Citation Information

Patent Citations

  • Pulp plate crushing system and transportation device thereof

    CN220514407U