Automatic control device of compressed air nitrogen making machine

By designing an automatic control device for the compressed air nitrogen generator, the extrusion mechanism and control mechanism are used to automatically close and open the nitrogen storage tank, solving the problem of manual operation required in the existing technology and realizing unattended automated management.

CN223646317UActive Publication Date: 2025-12-09SHANGHAI AIYI AUTOMATIC CONTROL SYST
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Patent Information

Application Number
CN202423252784.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-09
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing nitrogen generators require manual valve closing by staff, which is time-consuming, labor-intensive, and cannot achieve unattended operation.

Method used

An automatic control device for a compressed air nitrogen generator was designed. The device uses a compression mechanism and a control mechanism to automatically close and open the nitrogen storage tank. The air compressor and solenoid valve can be started and stopped with a single button press.

Benefits of technology

It has enabled automated management of nitrogen storage tanks, reducing the need for manual supervision and improving the convenience and efficiency of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic control device of a compressed air nitrogen making machine, which comprises a base and a gas storage tank positioned above the base, the lower part of the outer surface of the gas storage tank is communicated with a gas inlet pipe, and the rear part of the top of the base is fixedly connected with a mounting frame. According to the automatic control device of the compressed air nitrogen making machine, nitrogen is added into the air storage tank through the air compressor and the air inlet pipe, the nitrogen in the air storage tank is added into the control box, when the air storage tank and the control box are filled with the nitrogen, the pressure of the nitrogen in the control box extrudes an extrusion plate, and the extrusion plate is extruded to move rightwards; the extrusion plate can make contact with the first button and the second button, the first button can control the air compressor and the nitrogen making machine to be closed so that the air inlet pipe can stop adding nitrogen into the air storage tank, the second button can control the electromagnetic valve to be opened so that the air outlet pipe can discharge nitrogen out of the air storage tank, and therefore nitrogen adding of the air inlet pipe can be automatically stopped; and workers do not need to watch and check in real time, so that more time and labor are saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to nitrogen making machine technical field, concretely is a kind of automatic control device of wind pressure nitrogen making machine. BACKGROUND

[0002] The process of existing nitrogen making machine to obtain nitrogen is that air is first extracted into air compressor to be compressed, then the compressed air is discharged into cold dryer to be cooled and dried, then the cooled air is discharged into air storage tank, and after the pressure of air storage tank reaches rated pressure, air starts to be input from air storage tank to nitrogen making system, after separation treatment by nitrogen making system, waste gas is discharged by venting system, and pure nitrogen enters nitrogen storage tank.

[0003] When the nitrogen in the existing nitrogen storage tank is added to full, the staff needs to manually close the valve to stop the nitrogen from entering the storage tank, so the staff needs to be on duty in real time, which is time-consuming and laborious. Therefore, an automatic control device for wind pressure nitrogen making machine is proposed, so that the user can one-key start and stop the operation of the wind pressure nitrogen making system through the button, and further realize the unattended function. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model provides an automatic control device for wind pressure nitrogen making machine, which solves the problem that the staff needs to manually close the valve to stop the nitrogen from entering the storage tank.

[0005] To achieve the above purpose, the utility model realizes the following technical scheme: an automatic control device for wind pressure nitrogen making machine, comprising a base and a gas storage tank located above the base, a gas inlet pipe is communicated with the lower part of the outer surface of the gas storage tank, a mounting bracket is fixedly connected to the rear part of the top of the base, a control box is fixedly connected to the front part of the mounting bracket, an installation pipe is communicated between the top of the base and the bottom of the control box, a pressing mechanism is arranged in the control box, control mechanisms are arranged above and below the pressing mechanism in the control box, a gas outlet pipe is communicated with the top of the outer surface of the gas storage tank, an air compressor is fixedly connected to one side of the top of the base, a gas inlet pipe is communicated with the air outlet end of the air compressor, one end of the gas inlet pipe is communicated with one end of the gas inlet pipe, a nitrogen making machine is fixedly connected to one side of the base, the nitrogen making machine and the air compressor are communicated through a fixed pipe, and an electromagnetic valve is arranged on the outer surface of the gas outlet pipe.

[0006] Preferably, the pressing mechanism comprises a pressing cylinder, the pressing cylinder is fixedly connected to one side of the inner cavity of the control box, a pressing rod is slidably connected in the pressing cylinder, one end of the pressing rod is fixedly connected with a pressing plate, and a spring is sleeved between the outer surface of the pressing cylinder and the outer surface of the pressing rod.

[0007] Preferably, the control mechanism comprises fixed rods fixedly connected to one side of the inner cavity of the control box, and a first button and a second button are respectively fixedly installed at one end of the two fixed rods.

[0008] Preferably, a first button matching the first button is fixedly installed on one side of the front part of the control box, and a second button matching the second button is fixedly installed on the other side of the front part of the control box.

[0009] Preferably, a groove is formed in one side of the base, and a gas storage tank is arranged in the groove, a connecting pipe is communicated above the outer surface of the gas storage tank, and flanges are fixedly connected to one end of the connecting pipe and one end of the gas outlet pipe.

[0010] Preferably, a sealing gasket is fixedly installed on the outer surface of the extrusion plate.

[0011] Beneficial effects

[0012] The utility model provides a kind of automatic control device of nitrogen machine by pressing air, compared with prior art has following beneficial effects:

[0013] The utility model adds nitrogen into gas storage tank by air compressor and inlet pipe, nitrogen in gas storage tank is added into control box, when nitrogen fills in gas storage tank and control box, the pressure of nitrogen in control box will extrude extrusion plate, extrusion plate is extruded and moves to right, extrusion plate will contact first button and second button, first button will control air compressor and nitrogen machine to close, so that inlet pipe stops adding nitrogen to gas storage tank, second button will control solenoid valve to open, so that gas outlet pipe discharges nitrogen in gas storage tank, so that it can automatically stop inlet pipe to add nitrogen, and staff real-time on duty is not needed to check, more time-saving and labor-saving. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is external structure schematic view of the utility model;

[0015] Fig. 2 It is structure schematic view of base, gas storage tank and groove of the utility model;

[0016] Fig. 3 It is internal structure schematic view of control box of the utility model.

[0017] In the diagram: 1. Base; 2. Gas tank; 3. Inlet pipe; 4. Mounting bracket; 5. Control box; 6. Mounting pipe; 7. Extrusion mechanism; 8. Control mechanism; 9. Outlet pipe; 10. Air compressor; 11. Solenoid valve; 12. Groove; 13. Gas tank; 14. Connecting pipe; 15. Flange; 16. First button; 17. Second button; 18. Sealing gasket; 19. Vent pipe; 20. Nitrogen generator; 21. Fixing pipe; 71. Extrusion cylinder; 72. Extrusion rod; 73. Spring; 74. Extrusion plate; 81. Fixing rod; 82. First button; 83. Second button. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Please see Figs. 1-3 This utility model provides a technical solution: an automatic control device for a compressed air nitrogen generator, including a base 1 and a gas storage tank 2 located above the base 1. An air inlet pipe 3 is connected to the lower part of the outer surface of the gas storage tank 2. A mounting bracket 4 is fixedly connected to the rear part of the top of the base 1, and a control box 5 is fixedly connected to the front part of the mounting bracket 4. An installation pipe 6 connects the top of the base 1 and the bottom of the control box 5. A compression mechanism 7 is installed inside the control box 5. Control mechanisms 8 are installed inside the control box 5, both above and below the compression mechanism 7. An air outlet pipe 9 is connected to the top of the outer surface of the gas storage tank 2. A mounting pipe 3 is fixed to one side of the top of the base 1. An air compressor 10 is fixedly connected to the air compressor 10. The air outlet of the air compressor 10 is connected to a vent pipe 19. One end of the vent pipe 19 is connected to one end of the air inlet pipe 3. The air compressor 10 and the nitrogen generator 20 are electrically connected to an external power source. Both are controlled to be turned off by the first button 82 and started by the first button 16. The nitrogen generator 20 is fixedly connected to one side of the base 1. The nitrogen generator 20 and the air compressor 10 are connected by a fixed pipe 21. An electromagnetic valve 11 is provided on the outer surface of the air outlet pipe 9. The electromagnetic valve 11 is electrically connected to an external power source. It is controlled to be turned off by the second button 83 and started by the second button 17.

[0020] Furthermore, in order to automatically press and trigger the control mechanism 8, the squeezing mechanism 7 includes a squeezing cylinder 71, which is fixedly connected to one side of the inner cavity of the control box 5. A squeezing rod 72 is slidably connected inside the squeezing cylinder 71. A squeezing plate 74 is fixedly connected to one end of the squeezing rod 72. A spring 73 is sleeved between the outer surface of the squeezing cylinder 71 and the outer surface of the squeezing rod 72. A sealing gasket 18 is fixedly installed on the outer surface of the squeezing plate 74.

[0021] Furthermore, in order to facilitate the control of the air intake pipe 3 and the air outlet pipe 9, the control mechanism 8 includes a fixing rod 81, which is fixedly connected to one side of the inner cavity of the control box 5. A first button 82 and a second button 83 are respectively fixedly installed at one end of the two fixing rods 81. A first button 16 adapted to the first button 82 is fixedly installed on one side of the front of the control box 5, and a second button 17 adapted to the second button 83 is fixedly installed on the other side of the front of the control box 5.

[0022] A groove 12 is provided on one side of the base 1, and an air tank 13 is provided inside the groove 12. A connecting pipe 14 is connected to the upper part of the outer surface of the air tank 13. One end of the air outlet pipe 9 and one end of the connecting pipe 14 are fixedly connected to a flange 15. The two flanges 15 are fixedly installed on opposite sides by bolts.

[0023] By loosening several bolts, the gas tank 13 can be easily disassembled and replaced.

[0024] In use, nitrogen is generated by nitrogen generator 20. The air intake pipe 3 on air compressor 10 draws the generated nitrogen into storage tank 2, increasing the amount of nitrogen in storage tank 2. When storage tank 2 is full, the pressure of nitrogen in storage tank 2 increases, causing nitrogen in storage tank 2 to enter control box 5. Due to the increased nitrogen pressure in control box 5, the nitrogen pressure squeezes extrusion plate 74, pushing extrusion plate 74 to move. When storage tank 2 and control box 5 are full of nitrogen, extrusion plate 74 will move and contact the first button 82 and the second button 83. The first button 82 will control air compressor 10 and nitrogen generator 20 to shut down, and the second button 83 will control solenoid valve 11 to open. Due to the pressure, nitrogen in storage tank 2 is introduced into storage tank 13 through outlet pipe 9 and connecting pipe 14.

[0025] After nitrogen from storage tank 2 is introduced into storage tank 13, multiple bolts are removed to remove storage tank 13 and replace it with a new one. Then, pressing the first button 16 controls the air compressor 10 and nitrogen generator 20 to continue producing nitrogen. At the same time, pressing the second button 17 controls the solenoid valve 11 to close. Simultaneously, the force of spring 73 causes the extrusion rod 72 and extrusion cylinder 71 to push the extrusion plate 74 to reset. Nitrogen is then introduced into storage tank 2 through the air inlet pipe 3.

Claims

1. An automatic control device for a compressed air nitrogen generator, comprising a base (1) and a gas storage tank (2) located above the base (1), characterized in that: An air inlet pipe (3) is connected to the lower part of the outer surface of the gas storage tank (2). A mounting bracket (4) is fixedly connected to the rear part of the top of the base (1). A control box (5) is fixedly connected to the front part of the mounting bracket (4). An installation pipe (6) is connected between the top of the base (1) and the bottom of the control box (5). A compression mechanism (7) is provided inside the control box (5). Control mechanisms (8) are provided inside the control box (5) and above and below the compression mechanism (7). The top of the surface is connected to an air outlet pipe (9), and an air compressor (10) is fixedly connected to one side of the top of the base (1). The air outlet of the air compressor (10) is connected to an air vent pipe (19). One end of the air vent pipe (19) is connected to one end of the air inlet pipe (3). A nitrogen generator (20) is fixedly connected to one side of the base (1). The nitrogen generator (20) and the air compressor (10) are connected through a fixed pipe (21). An electromagnetic valve (11) is provided on the outer surface of the air outlet pipe (9).

2. The automatic control device for a compressed air nitrogen generator according to claim 1, characterized in that: The extrusion mechanism (7) includes an extrusion cylinder (71), which is fixedly connected to one side of the inner cavity of the control box (5). An extrusion rod (72) is slidably connected inside the extrusion cylinder (71). An extrusion plate (74) is fixedly connected to one end of the extrusion rod (72). A spring (73) is sleeved between the outer surface of the extrusion cylinder (71) and the outer surface of the extrusion rod (72).

3. The automatic control device for a compressed air nitrogen generator according to claim 1, characterized in that: The control mechanism (8) includes a fixing rod (81), which is fixedly connected to one side of the inner cavity of the control box (5). A first button (82) and a second button (83) are respectively fixedly installed at one end of the two fixing rods (81).

4. The automatic control device for a compressed air nitrogen generator according to claim 3, characterized in that: A first button (16) adapted to the first button (82) is fixedly installed on one side of the front of the control box (5), and a second button (17) adapted to the second button (83) is fixedly installed on the other side of the front of the control box (5).

5. The automatic control device for a compressed air nitrogen generator according to claim 1, characterized in that: A groove (12) is provided on one side of the base (1), and a gas storage tank (13) is provided inside the groove (12). A connecting pipe (14) is connected to the upper surface of the outer surface of the gas storage tank (13). One end of the gas outlet pipe (9) and one end of the connecting pipe (14) are fixedly connected to a flange (15). The two flanges (15) are fixedly installed on opposite sides by bolts.

6. The automatic control device for a compressed air nitrogen generator according to claim 2, characterized in that: A sealing gasket (18) is fixedly installed on the outer surface of the extrusion plate (74).