Electrode brick mounting device for liquid crystal substrate glass kiln

Abstract

The utility model discloses a liquid crystal substrate glass kiln electrode brick mounting device, and belongs to the technical field of glass kiln electrode brick mounting equipment. By integrating the base, the transmission table and the guide mechanism, accurate and efficient installation of the electrode bricks is achieved, powerful guarantee is provided for the construction quality of the kiln, a fixed pulley and a ratchet wheel are used in cooperation, so that a traction rope can stably transmit force, and lifting control over the transmission table is achieved; due to the design of a guide wheel and a connecting arm, the conveying table can be always kept in a horizontal state in the lifting process, and the installation quality problem and safety caused by inclination or shaking of the electrode bricks are avoided; the guide mechanism ensures the stability and the accuracy of the conveying table in the lifting process; the whole device can be easily moved to a designated working position through the arrangement of the trundles, the installation convenience is improved, the electrode bricks can be stably and continuously conveyed through the arrangement of the conveying table, and the electrode brick installation efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of electrode brick installation equipment for glass kilns, and specifically to an electrode brick installation device for liquid crystal substrate glass kilns. Background Technology

[0002] In the manufacturing process of liquid crystal display panels, the production of liquid crystal substrate glass is a crucial step. The liquid crystal substrate glass furnace, as one of the core pieces of equipment in the production line, directly affects the yield and quality of the liquid crystal substrate glass. Electrode bricks, as key components inside the furnace, not only withstand the erosion of the high-temperature molten glass but also transmit current to maintain the heating environment inside the furnace. Therefore, the installation quality and stability of the electrode bricks have a decisive impact on the overall operation of the furnace.

[0003] However, in the current process of installing electrode bricks in LCD substrate glass furnaces, manual installation is commonly used. This method is not only inefficient, but also highly susceptible to damage such as bumps and chipping of the electrode bricks due to carelessness or mistakes by the installers. This damage not only affects the conductivity and lifespan of the electrode bricks, but may also adversely affect the temperature distribution and heating effect inside the furnace, thereby impacting the yield and quality of the LCD substrate glass.

[0004] More seriously, errors that may occur during manual installation can sometimes lead to the scrapping of electrode bricks. This not only increases production costs but may also delay the construction of the kiln due to a shortage of electrode bricks, adversely affecting the overall production plan of the LCD panel manufacturing line.

[0005] Furthermore, manual installation of electrode bricks also poses certain safety hazards. The complex internal environment of the kiln, with its high temperature, high pressure, and high humidity, presents significant challenges to installers. During installation, personnel are exposed to high temperatures for extended periods, leading to low work efficiency and potentially causing safety accidents.

[0006] Therefore, designing an electrode brick installation device for liquid crystal substrate glass furnaces to overcome the adverse effects of manual installation has become a technical problem that the current liquid crystal display panel manufacturing industry urgently needs to solve. Summary of the Invention

[0007] The purpose of this invention is to provide an electrode brick installation device for a liquid crystal substrate glass furnace, so as to overcome the problems of poor installation quality and low efficiency caused by manual installation of electrode bricks in the prior art.

[0008] The present invention solves the above-mentioned technical problems through the following technical solution:

[0009] An electrode brick mounting device for a liquid crystal substrate glass kiln includes a base, a transmission table, and a guiding mechanism.

[0010] The guiding mechanism includes a first guide post, a second guide post, a first stabilizer bar, a second stabilizer bar, a traction ear, a first manual crank handle, and a traction rope. The bottoms of the first guide post and the second guide post are symmetrically fixed to the first side wall of the base. The first stabilizer bar and the second stabilizer bar are horizontally fixed between the first guide post and the second guide post, respectively. A fixed pulley is provided on the first stabilizer bar, and a ratchet is provided on the second stabilizer bar. The fixed end of the traction rope is connected to the traction ear, and the other end is wound around the fixed pulley and the ratchet in sequence and fixedly connected to the first manual crank handle.

[0011] The conveyor includes a platform frame, a first drive roller, a second drive roller, bearings, a conveyor belt, a second manual crank, guide wheels, a first connecting arm, and a second connecting arm. The first and second drive rollers are respectively mounted on the first and second side walls of the platform frame via bearings. The first and second side walls of the platform frame are perpendicular to the guide mechanism. In the vertical direction, the first and second drive rollers are flush with the first and second side walls of the platform frame. The first and second guide columns have hollow internal structures. The traction ear is fixedly mounted in the center of the third side wall of the platform frame, which is parallel to the guide mechanism. The first and second connecting arms are also fixedly mounted on the third side wall of the platform frame. The first and second connecting arms are respectively built into the first and second guide columns. Each connecting arm is equipped with several guide wheels. The conveyor belt sequentially covers the first drive roller, the platform frame, and the second drive roller. The second manual crank is fixedly connected to the first drive roller.

[0012] Casters are installed at the bottom of the base;

[0013] During installation, the electrode bricks are placed on the conveyor belt.

[0014] Furthermore, there are four casters, evenly distributed under the base.

[0015] Furthermore, the two casters on one side of the base are swivel wheels.

[0016] Furthermore, the casters are equipped with brakes to restrict their movement when the device is moved to the appropriate position.

[0017] Furthermore, the traction rope is made of a non-elastic material.

[0018] Furthermore, there are two guide wheels, located at the upper and lower ends of the connecting arm.

[0019] Furthermore, a limit device is provided on the ratchet to restrict the ratchet from reversing.

[0020] Furthermore, the upper surface of the platform frame is covered with sheet metal.

[0021] Furthermore, the cross-sections of the first guide post and the second guide post are C-shaped, and their opening positions are positioned opposite each other.

[0022] Furthermore, the base is made of profile material.

[0023] Compared with the prior art, the positive and progressive effects of this utility model are as follows:

[0024] The installation device provided by this utility model, through the integration of a base, transmission platform, and guide mechanism, achieves precise and efficient installation of electrode bricks, providing strong assurance for the quality of kiln construction and masonry. The combined use of fixed pulleys and ratchet wheels ensures that the traction rope can smoothly transmit force, achieving lifting and lowering control of the conveyor platform. The design of the guide wheels and connecting arms ensures that the conveyor platform remains horizontal during lifting, avoiding installation quality problems and safety issues caused by tilting or swaying of the electrode bricks. The guide mechanism, employing a first guide column, a second guide column, a first stabilizing rod, and a second stabilizing rod, ensures the stability and accuracy of the conveyor platform during lifting. The casters allow the entire device to be easily moved to the designated working position, improving installation convenience. The conveyor platform enables the smooth and continuous transport of electrode bricks, improving electrode brick installation efficiency.

[0025] Furthermore, the even distribution of the four casters ensures the stability and safety of the device during movement.

[0026] Furthermore, the two casters on one side are swivel casters, which allows the device to turn flexibly when moving, further improving the ease of movement.

[0027] Furthermore, the braking device installed on the caster can restrict its movement when the device moves to the appropriate position, avoiding displacement problems caused by misoperation or external interference.

[0028] Furthermore, the traction rope is made of a non-elastic material, ensuring stability and accuracy during the lifting process and avoiding lifting errors caused by material elasticity.

[0029] Furthermore, the design of the guide wheels and connecting arms ensures that the conveyor platform remains horizontal during lifting, avoiding installation quality problems caused by tilting or shaking of the electrode bricks. Attached Figure Description

[0030] The accompanying drawings are provided to further illustrate the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.

[0031] Figure 1 This is a front view of the mounting device of this utility model;

[0032] Figure 2 This is a left view of the mounting device of this utility model;

[0033] Figure 3 This is a top view of the mounting device of this utility model;

[0034] Figure 4 This is a schematic diagram showing the usage state of the installation device of this utility model.

[0035] Among them, 1 is the caster, 2 is the base, 3 is the guide mechanism, and 4 is the conveyor.

[0036] 2-1 is the first side wall of the base;

[0037] 3-1 is the second stabilizer bar, 3-2 is the first stabilizer bar, 3-3 is the traction lug, 3-4 is the fixed pulley, 3-5 is the ratchet, 3-6 is the traction rope, 3-7 is the limiting device, 3-8 is the first hand crank, 3-9 is the first guide post, and 3-10 is the second guide post.

[0038] 4-1 is the platform frame, 4-2 is the second drive roller, 4-3 is the bearing, 4-4 is the conveyor belt, 4-5 is the second manual crank, 4-6 is the guide wheel, 4-7 is the first connecting arm, 4-8 is the second connecting arm, 4-9 is the first drive roller, 4-10 is the first side wall of the platform frame, 4-11 is the second side wall of the platform frame, and 4-12 is the third side wall of the platform frame. Detailed Implementation

[0039] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0040] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0041] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0042] In the description of the embodiments of this utility model, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the utility model. Furthermore, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0043] Furthermore, the use of the term "horizontal" does not imply that the component must be absolutely horizontal, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0044] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0045] The present invention will be further described in detail below with reference to the accompanying drawings. The description is intended to explain the present invention and not to limit it.

[0046] See Figure 1 An electrode brick mounting device for a liquid crystal substrate glass kiln includes a base 2, a transmission table, and a guide mechanism 3.

[0047] See Figure 2 The guiding mechanism 3 includes a first guide post 3-9, a second guide post 3-10, a first stabilizing rod 3-2, a second stabilizing rod 3-1, a traction ear 3-3, a first manual crank handle 3-8, and a traction rope 3-6. The bottoms of the first guide post 3-9 and the second guide post 3-10 are symmetrically fixed to the first side wall 2-1 of the base. The first stabilizing rod 3-2 and the second stabilizing rod 3-1 are horizontally fixed between the first guide post 3-9 and the second guide post 3-10, respectively. A fixed pulley 3-4 is provided on the first stabilizing rod 3-2, and a ratchet 3-5 is provided on the second stabilizing rod 3-1. The fixed end of the traction rope 3-6 is connected to the traction ear 3-3, and the other end is sequentially wound around the fixed pulley 3-4 and the ratchet 3-5 and fixedly connected to the first manual crank handle 3-8.

[0048] See Figures 2-3 The conveyor platform 4 includes a platform frame 4-1, a first drive roller 4-9, a second drive roller 4-2, a bearing 4-3, a conveyor belt 4-4, a second manual crank 4-5, a guide wheel 4-6, a first connecting arm 4-7, and a second connecting arm 4-8. The first drive roller 4-9 and the second drive roller 4-2 are respectively mounted on the first side wall 4-10 and the second side wall 4-11 of the platform frame via the bearing 4-3. The first side wall 4-10 and the second side wall 4-11 of the platform frame are perpendicular to the guide mechanism 3. In the vertical direction, the first drive roller 4-9 and the second drive roller 4-2 are flush with the first side wall 4-10 and the second side wall 4-11 of the platform frame. The interior of column 3-9 and second guide column 3-10 is a hollow structure. The traction ear 3-3 is fixedly installed in the center of the third side wall 4-12 of the platform frame 4-1. The third side wall 4-12 is parallel to the guide mechanism 3. The first connecting arm 4-7 and the second connecting arm 4-8 are also fixedly installed on the third side wall 4-12 of the platform frame 4-1. The first connecting arm 4-7 and the second connecting arm 4-8 are respectively built into the first guide column 3-9 and the second guide column 3-10. Each connecting arm is provided with several guide wheels 4-6. The conveyor belt 4-4 sequentially covers the first transmission roller 4-9, the platform frame 4-1 and the second transmission roller 4-2. The second manual crank 4-5 is fixedly connected to the first transmission roller 4-9.

[0049] Casters 1 are installed at the bottom of the base 2;

[0050] During installation, the electrode bricks are placed on conveyor belt 4-4.

[0051] This installation device, through the integration of a base, transmission platform, and guiding mechanism, achieves precise and efficient installation of electrode bricks, providing strong assurance for the quality of kiln construction and lining. The combined use of fixed pulleys and ratchet wheels ensures the smooth transmission of force by the traction rope, enabling control of the conveyor platform's lifting and lowering. The design of the guide wheels and connecting arms ensures the conveyor platform remains level during lifting, preventing installation quality issues and safety problems caused by tilting or swaying of the electrode bricks. The guiding mechanism, employing a first guide column, a second guide column, a first stabilizing rod, and a second stabilizing rod, ensures the stability and accuracy of the conveyor platform during lifting and lowering. The casters allow the entire device to be easily moved to the designated working position, improving installation convenience. The conveyor platform enables the smooth and continuous transport of electrode bricks, increasing installation efficiency.

[0052] Specifically, there are four casters 1, evenly distributed under the base 2; the even distribution of the four casters ensures the stability and safety of the device during movement.

[0053] Preferably, the two casters 1 on one side of the base 2 are swivel wheels; the fact that the two casters on one side are swivel wheels allows the device to turn flexibly when moving, further improving the ease of movement.

[0054] Preferably, the caster 1 is provided with a braking device to restrict the movement of the caster 1 when the device moves to a suitable position; the braking device on the caster can restrict the movement of the device when it moves to a suitable position, thus avoiding displacement problems caused by misoperation or external interference.

[0055] Specifically, the traction ropes 3-6 are made of non-elastic material; the use of non-elastic material in the traction ropes ensures stability and accuracy during the lifting process and avoids lifting errors caused by material elasticity.

[0056] Specifically, there are two guide wheels 4-6, located at the upper and lower ends of the connecting arm. The design of the guide wheels and connecting arm ensures that the conveyor platform remains horizontal during lifting and lowering, avoiding installation quality problems caused by tilting or shaking of the electrode bricks.

[0057] Specifically, a limit device 3-7 is provided on the ratchet 3-5 to limit the ratchet 3-5 from reversing.

[0058] Specifically, the upper surface of platform frame 4-1 is covered with sheet metal.

[0059] Specifically, the cross-sections of the first guide post 3-9 and the second guide post 3-10 are C-shaped, and their opening positions are set opposite to each other.

[0060] Specifically, base 2 is made of profile material.

[0061] In use, the installation device is pushed to the designated working position via casters 1 and base 2, primarily serving to support and move the device. The electrode bricks to be installed are placed on the conveyor belt 4-4. The first manual crank 3-8 is turned to rotate the ratchet 3-5. The traction rope 3-6, through the fixed pulley 3-4, generates a vertical upward traction force on the traction ear 3-3, thereby raising the conveyor platform 4. The guide wheel 4-6 is confined within the guide post 3, and the first connecting arm 4-7 and the second connecting arm 4-8 ensure that the conveyor platform 4 remains horizontal. When platform 4 is raised to the corresponding installation height of the electrode brick, it stops. Limiter 3-7 restricts the reverse action of ratchet 3-5, keeping platform 4 at its current height. The second hand crank 4-5 drives the first transmission roller 4-9 and the second transmission roller 4-2 to rotate. Bearing 4-3 keeps transmission roller 4-2 fixed and rotates smoothly. Conveyor belt 4-4 starts to rotate, moving the electrode brick forward horizontally. The installation of the electrode brick is completed easily and slowly, reducing losses during the installation process, improving the installation quality of the electrode brick, and ensuring the stability of the kiln production process.

[0062] Finally, it should be noted that the embodiments listed above are merely one or more specific manifestations of the technical solution of this utility model. Their purpose is to clearly illustrate the concept, principle, and application of this utility model through specific examples, and is by no means intended to limit the scope of protection of this utility model to these specific embodiments. In fact, the true value of this utility model lies in its proposed technical ideas and innovations, rather than its manifestations or implementation methods.

[0063] For those skilled in the art, after thoroughly reading and understanding the technical solution of this utility model, they are fully capable of making various changes, modifications, or equivalent substitutions to the specific embodiments of the utility model based on their own professional knowledge and skills. These changes may include, but are not limited to: adjusting the range of technical parameters, optimizing the algorithm flow to improve efficiency, and replacing some technical components to achieve better compatibility or reduce costs. As long as these modified technical solutions substantially retain the technical features claimed by the original utility model, that is, they can still achieve the core functions and effects of this utility model, then these changes should be considered to fall within the scope of protection of the pending claims of this utility model.

[0064] Furthermore, with the continuous progress and development of technology, new technical means and methods are constantly emerging, which provides ample space for the further improvement and perfection of this utility model. Therefore, the scope of protection of this utility model should also include reasonable and foresightful improvements and extensions based on existing technology. As long as these improvements and extensions do not deviate from the basic principles and core concept of this utility model, they should be regarded as equivalents of this utility model and are equally protected by patent rights.

Claims

1. A device for installing electrode bricks in a liquid crystal substrate glass furnace, characterized in that, Includes base (2), transmission platform and guide mechanism (3). The guiding mechanism (3) includes a first guide post (3-9), a second guide post (3-10), a first stabilizer bar (3-2), a second stabilizer bar (3-1), a traction ear (3-3), a first manual crank handle (3-8), and a traction rope (3-6). The bottoms of the first guide post (3-9) and the second guide post (3-10) are symmetrically fixed to the first side wall (2-1) of the base. The first stabilizer bar (3-2) and the second stabilizer bar (3-1) are horizontally fixed between the first guide post (3-9) and the second guide post (3-10), respectively. A fixed pulley (3-4) is provided on the first stabilizer bar (3-2), and a ratchet (3-5) is provided on the second stabilizer bar (3-1). The fixed end of the traction rope (3-6) is connected to the traction ear (3-3), and the other end is wound around the fixed pulley (3-4) and the ratchet (3-5) in sequence and fixedly connected to the first manual crank handle (3-8). The conveyor platform (4) includes a platform frame (4-1), a first drive roller (4-9), a second drive roller (4-2), a bearing (4-3), a conveyor belt (4-4), a second manual crank (4-5), a guide wheel (4-6), a first connecting arm (4-7), and a second connecting arm (4-8). The first drive roller (4-9) and the second drive roller (4-2) are respectively mounted on the first side wall (4-10) and the second side wall (4-11) of the platform frame via bearings (4-3). The first side wall (4-10) and the second side wall (4-11) of the platform frame are perpendicular to the guide mechanism (3). In the vertical direction, the first drive roller (4-9) and the second drive roller (4-2) are flush with the first side wall (4-10) and the second side wall (4-11) of the platform frame. The guide post (3-9) and the second guide post (3-10) have hollow internal structures. The traction ear (3-3) is fixedly installed in the center of the third side wall (4-12) of the platform frame (4-1). The third side wall (4-12) is parallel to the guide mechanism (3). The third side wall (4-12) of the platform frame (4-1) is also fixedly installed with the first connecting arm (4-7) and the second connecting arm (4-8). The first connecting arm (4-7) and the second connecting arm (4-8) are respectively built into the first guide post (3-9) and the second guide post (3-10). Each connecting arm is provided with several guide wheels (4-6). The conveyor belt (4-4) sequentially covers the first transmission roller (4-9), the platform frame (4-1) and the second transmission roller (4-2). The second manual crank (4-5) is fixedly connected to the first transmission roller (4-9). Casters (1) are provided below the base (2); During installation, the electrode bricks are placed on the conveyor belt (4-4).

2. The electrode brick mounting device for a liquid crystal substrate glass furnace according to claim 1, characterized in that, There are four casters (1), which are evenly distributed under the base (2).

3. The electrode brick mounting device for a liquid crystal substrate glass kiln according to claim 2, characterized in that, The two casters (1) on one side of the base (2) are omnidirectional wheels.

4. The electrode brick mounting device for a liquid crystal substrate glass furnace according to claim 1, characterized in that, The caster (1) is equipped with a brake device to restrict the movement of the caster (1) when the device is moved to a suitable position.

5. The electrode brick mounting device for a liquid crystal substrate glass kiln according to claim 1, characterized in that, The traction rope (3-6) is made of non-elastic material.

6. The electrode brick mounting device for a liquid crystal substrate glass kiln according to claim 1, characterized in that, There are two guide wheels (4-6), located at the upper and lower ends of the connecting arm.

7. The electrode brick mounting device for a liquid crystal substrate glass kiln according to claim 1, characterized in that, The ratchet (3-5) is provided with a limit device (3-7) to limit the ratchet (3-5) from reversing.

8. The electrode brick mounting device for a liquid crystal substrate glass kiln according to claim 1, characterized in that, The upper surface of the platform frame (4-1) is covered with sheet metal.

9. The electrode brick mounting device for a liquid crystal substrate glass furnace according to claim 1, characterized in that, The cross-sections of the first guide post (3-9) and the second guide post (3-10) are C-shaped, and their opening positions are set opposite to each other.

10. The electrode brick mounting device for a liquid crystal substrate glass kiln according to claim 1, characterized in that, The base (2) is made of profile material.

Images