Rolling phosphorization hanging basket frame

Abstract

The utility model discloses a rolling phosphorization hanging basket frame which comprises a hanging basket frame body, a plurality of rectangular holes are formed in the hanging basket frame body, a composite layer structure is arranged on the hanging basket frame body, mounting columns are arranged at the four corners of the top of the hanging basket frame body, and hanging rings are arranged on the mounting columns. A partition plate groove is formed in the hanging basket frame body. The base layer is made of stainless steel and nickel-based alloy composite materials, has a good corrosion-resistant foundation, can resist corrosion of phosphating liquid and various corrosive media possibly contacted in the using environment, and effectively prolongs the service life of the hanging basket frame. Through the synergistic effect of the ceramic coating and the organic high-temperature-resistant coating, the hanging basket frame can keep the physical and chemical stability of the hanging basket frame in a high-temperature environment, a base metal material can be better protected, metal oxidation and structural damage caused by high temperature are avoided, and the high-temperature-aging-resistant comprehensive performance of the whole hanging basket frame is further improved.

Description

Technical Field

[0001] This utility model relates to a phosphated hanging basket frame. Background Technology

[0002] In the field of metal surface treatment, phosphating is a widely used process aimed at improving the corrosion resistance of metal workpieces, enhancing coating adhesion, and improving their appearance quality. Roll phosphating, as a type of phosphating treatment, has advantages such as high processing efficiency and the ability to process small metal workpieces in batches.

[0003] In the phosphating process, the scaffold frame plays a crucial role in supporting and transporting the metal workpieces. Traditional phosphating scaffold frames lack the function of partitioning, making it inconvenient to phosphating multiple workpieces simultaneously; furthermore, the scaffold frames have poor resistance to acid and alkali corrosion, high temperature resistance, and aging resistance, resulting in a short service life. Utility Model Content

[0004] The main objective of this invention is to provide a phosphated hanging basket frame to solve the aforementioned technical problems.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a phosphated hanging basket frame, comprising a hanging basket body, wherein the hanging basket body is provided with a plurality of rectangular holes, the hanging basket body is provided with a composite layer structure, and mounting posts are provided at the four top corners of the hanging basket body, wherein the mounting posts are provided with lifting rings; and the hanging basket body is provided with partition grooves.

[0006] Based on the above scheme and as a preferred embodiment of the above scheme: the composite layer structure includes a base layer, a ceramic coating and an organic high-temperature resistant coating. The base layer is made of a stainless steel and nickel-based alloy composite material, the ceramic coating is made of nano-ceramic material, and the organic high-temperature resistant coating is made of high-temperature resistant organic resin and inorganic high-temperature resistant filler.

[0007] Based on the above scheme and as a preferred embodiment of the above scheme: the thickness of the ceramic coating is 100-150μm.

[0008] Based on the above scheme and as a preferred embodiment of the above scheme: the thickness of the organic high-temperature resistant coating is 80-110μm.

[0009] Based on the above scheme and as a preferred embodiment of the above scheme: rubber protective strips are provided at the corners of the suspended basket frame body.

[0010] The beneficial effects of this utility model are as follows: The base layer of this utility model is made of stainless steel and nickel-based alloy composite material, which has good corrosion resistance and can resist the erosion of phosphating solution and various corrosive media that may be encountered in the use environment, effectively extending the service life of the suspended basket frame; the synergistic effect of ceramic coating and organic high-temperature resistant coating enables the suspended basket frame to not only maintain its own physical and chemical stability in high-temperature environment, but also better protect the base metal material, avoid metal oxidation and structural damage caused by high temperature, and further improve the overall high-temperature aging resistance of the entire suspended basket frame. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the composite layer structure in this utility model. Detailed Implementation

[0013] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.

[0014] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0015] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0016] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0017] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0018] See attached diagram. Figures 1 to 2 The phosphated basket frame in this embodiment includes a basket body 1, a plurality of rectangular holes 2 on the basket body 1, a composite layer structure on the basket body 1, mounting posts 3 at the top four corners of the basket body 1, and lifting rings 4 on the mounting posts 3; the basket body 1 is provided with partition grooves 10, which are used to install partitions to facilitate partitioning of the basket body 1.

[0019] In this embodiment, mounting posts 3 are provided at the four top corners of the suspended basket frame body 1. Lifting rings 4 are provided on the mounting posts 3. The lifting equipment can be used to accurately place the suspended basket frame in the designated position of the equipment, or to quickly remove it from the equipment after processing. This improves the loading and unloading efficiency in the production process, saves manpower and time costs, and is conducive to achieving large-scale and high-efficiency industrial production.

[0020] Furthermore, the composite layer structure includes a base layer 5, a ceramic coating 6, and an organic high-temperature resistant coating 7. The base layer 5 is made of a stainless steel and nickel-based alloy composite material, the ceramic coating 6 is made of nano-ceramic material, and the organic high-temperature resistant coating 7 is made of high-temperature resistant organic resin and inorganic high-temperature resistant filler.

[0021] Furthermore, the thickness of the ceramic coating 6 is 100-150 μm.

[0022] Furthermore, the thickness of the organic high-temperature resistant coating 7 is 80-110 μm.

[0023] Base layer 2 is made of stainless steel and nickel-based alloy composite material, which has good corrosion resistance and can resist the erosion of phosphating solution and various corrosive media that may be encountered in the use environment. It effectively extends the service life of the suspended basket frame, reduces structural damage and performance degradation caused by corrosion, and reduces the maintenance cost and replacement frequency of the equipment.

[0024] The ceramic coating 6 has a thickness of 100-150μm and is composed of nano-ceramic materials. Its dense structure further enhances the corrosion resistance and provides a solid protective barrier for the metal base layer. This greatly improves the corrosion resistance of the suspended basket frame in the harsh phosphating environment, enabling the suspended basket frame to work stably for a long time and ensuring the continuity and stability of the phosphating process.

[0025] The organic high-temperature resistant coating 7 has a thickness of 80-110μm and is composed of high-temperature resistant organic resin and inorganic high-temperature resistant fillers. During the phosphating process, which is often accompanied by high temperatures, this coating effectively resists the aging effects of high temperatures on the suspended platform frame, preventing problems such as embrittlement, deformation, and performance degradation of the material under prolonged high-temperature environments. This ensures that the structural strength and functional characteristics of the suspended platform frame are maintained for a long time under high-temperature conditions, thereby guaranteeing the quality and efficiency of the phosphating treatment.

[0026] The synergistic effect of the ceramic coating 6 and the organic high-temperature resistant coating 7 enables the suspended basket frame to not only maintain its own physical and chemical stability in high-temperature environments, but also to better protect the base metal materials, avoid metal oxidation and structural damage caused by high temperatures, and further improve the overall high-temperature aging resistance of the entire suspended basket frame.

[0027] Furthermore, rubber protective strips are provided at the corners of the suspended basket frame body 1.

[0028] Rubber protective strips 8 are provided at the corners of the suspended basket frame body 1. The rubber protective strips 8 can buffer the collision and impact force between the workpiece and the corners of the suspended basket frame during loading, transportation and phosphating, effectively preventing the workpiece surface from being scratched, bumped and deformed, further improving the protection of the workpiece, reducing the defect rate of the workpiece caused by the processing process, and improving the overall qualification rate of the product.

[0029] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape, and principle of the present utility model should be covered within the scope of protection of the present utility model.

Claims

1. A phosphated hanging basket frame, characterized in that: The system includes a suspended basket frame body, which has several rectangular holes and a composite layer structure. Mounting posts are located at the four top corners of the suspended basket frame body, and lifting rings are provided on the mounting posts. The suspended basket frame body also has partition grooves.

2. The phosphated hanging basket frame according to claim 1, characterized in that: The composite layer structure includes a base layer, a ceramic coating, and an organic high-temperature resistant coating. The base layer is made of a stainless steel and nickel-based alloy composite material, the ceramic coating is made of nano-ceramic material, and the organic high-temperature resistant coating is made of high-temperature resistant organic resin and inorganic high-temperature resistant filler.

3. A phosphated hanging basket frame according to claim 2, characterized in that: The thickness of the ceramic coating is 100-150 μm.

4. A phosphated hanging basket frame according to claim 3, characterized in that: The thickness of the organic high-temperature resistant coating is 80-110 μm.

5. A phosphated hanging basket frame according to claim 4, characterized in that: Rubber protective strips are provided at the corners of the suspended basket frame.

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