Door-shaped buckling device of automatic pressure monitoring system

Abstract

The utility model relates to the technical field of buckling devices, and provides a door-shaped buckling device of an automatic pressure monitoring system, which comprises a frame body. The buckling and pressing piece is arranged on the frame body in a lifting manner and buckles and presses the track plate after descending; the detection piece is arranged on the frame body and is used for detecting the pressure between the buckling and pressing piece and the track plate; the power supply is arranged on the frame body and is electrically connected with the detection piece; and the display screen is arranged on the frame body and is electrically connected with the power supply. By means of the technical scheme, the problems that in the prior art, a buckling device cannot monitor the pressure between the buckling piece and the track plate in real time, an operator cannot master the buckling condition in real time, and consequently adjustment cannot be conducted in time are solved.

Description

Technical Field

[0001] This utility model relates to the field of crimping device technology, specifically to a gate-type crimping device for an automatic pressure monitoring system. Background Technology

[0002] The construction process for CRTSⅢ type slab track involves first binding the reinforcing steel bars and installing the formwork for the base plate according to design requirements. Then, using equipment such as a gantry crane, the track slabs are hoisted to the laying position for fine-tuning. After fine-tuning, before pouring concrete, the track slabs are locked in place using clamping devices to prevent displacement during subsequent construction. However, existing clamping devices cannot monitor the pressure between the clamping components and the track slab in real time, making it impossible for operators to monitor the clamping status and adjust accordingly. Utility Model Content

[0003] This invention proposes an automatic pressure monitoring system with a gate-type clamping device, which solves the problem in related technologies where clamping devices cannot monitor the pressure between the clamping component and the track plate in real time, and operators cannot keep track of the clamping status in real time, thus making it impossible to make timely adjustments.

[0004] The technical solution of this utility model is as follows:

[0005] An automatic pressure monitoring system gate-type clamping device for clamping track plates includes:

[0006] Frame;

[0007] A fastening element is mounted on the frame and lowered to fasten the track plate.

[0008] A detection element is disposed on the fastening element, and the detection element is used to detect the pressure between the fastening element and the track plate;

[0009] A power supply is mounted on the frame and is electrically connected to the detection element.

[0010] A display screen is mounted on the frame and is electrically connected to the power supply.

[0011] Optionally, the frame has a first installation space on one side and further includes:

[0012] An installation plate is disposed within the first installation space, and the power supply is disposed on the installation plate.

[0013] Optionally, it also includes:

[0014] A wireless transmission module is installed on the display screen. The wireless transmission module is electrically connected to the power supply and the display screen. The wireless transmission module is used to transmit information to a computer or mobile phone.

[0015] Optionally, the frame has a horizontal connecting part and two vertical support parts, the two vertical support parts are spaced apart on the horizontal connecting part, the vertical support parts have a second installation space, the horizontal connecting part has a third installation space, the second installation space and the third installation space form the first installation space, one end of the mounting plate is located in the second installation space and the other end is located in the third installation space, and the fastening member and the detection member are both located on the horizontal connecting part.

[0016] Optionally, the lower end face of the transverse connecting portion has a first receiving space, the detection element is located within the first receiving space, and the fastening element includes:

[0017] Two studs are provided, which pass through the first receiving space. The studs are threaded on both ends of the transverse connecting part, and the detection element is threaded on the studs. After the studs are lowered, they press against the track plate.

[0018] Optionally, the stud has a spherical hinge joint and further includes:

[0019] An extrusion plate is disposed on the spherical hinge joint, and the stud is pressed against the track plate through the extrusion plate.

[0020] Optionally, it also includes:

[0021] Two anti-lateral displacement tightening bolts are provided, threaded on the two vertical support portions, and the two anti-lateral displacement tightening bolts are used to tighten and center the track plate.

[0022] Optionally, it also includes:

[0023] A complete set of self-compacting templates with a sealed space, wherein the track plate is located within the sealed space.

[0024] Optionally, it also includes:

[0025] There are several template clamping bolts, one end of which is respectively set on the two vertical support parts, and the other end is set on the complete set of self-compacting templates.

[0026] Optionally, it also includes:

[0027] The support has several feet, and each of the vertical support portions is provided with several feet;

[0028] A screw is mounted on the foot pad at one end and threaded onto the vertical support at the other end. The screw is rotated to drive the foot pad to rise and fall.

[0029] The working principle and beneficial effects of this utility model are as follows:

[0030] In this invention, the frame, serving as the supporting structure of the entire device, is made of a suitable metal material, possessing sufficient strength and stability to withstand the forces exerted during the clamping process of the track plate. The detection element is a pressure sensor, capable of detecting the pressure between the clamping element and the track plate in real time and converting the pressure signal into an electrical signal. The power supply is a rechargeable lithium battery, located in the first mounting space on one side of the frame. The power supply provides a stable power supply to the detection element and the display screen, ensuring the normal operation of the entire system. The display screen is an LCD screen, installed on the frame in a convenient location for the operator to observe. It is electrically connected to the power supply via wires, receiving the electrical signals from the detection element and displaying the pressure values ​​intuitively, allowing the operator to monitor the clamping pressure in real time.

[0031] The portal frame design facilitates the positioning and clamping of track slabs, improving work efficiency. The detection element monitors clamping force in real time, providing operators with accurate pressure data to control the clamping process and ensure the clamping quality of the track slabs meets requirements. The included power supply and display screen provide independent power and display functions for the entire device, making operation simple and intuitive. It eliminates the need for complex external equipment, enhancing the device's portability and practicality, making it suitable for various construction site environments. Attached Figure Description

[0032] The preferred embodiments will be described below in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages and implementation methods of this utility model.

[0033] Figure 1 This is a schematic diagram of the structure of this utility model;

[0034] Figure 2 This is a partial structural diagram of the present invention;

[0035] Figure 3 This is a schematic diagram of the display screen structure of this utility model;

[0036] Figure 4 for Figure 3 Enlarged view of point A;

[0037] Figure 5 This is a schematic diagram of the foot structure of this utility model.

[0038] In the diagram: 1. Track plate, 2. Frame, 3. Fastening component, 4. Detection component, 5. Power supply, 6. Display screen, 21. First installation space, 7. Mounting plate, 8. Wireless transmission module, 22. Horizontal connection part, 23. Vertical support part, 231. Second installation space, 221. Third installation space, 222. First accommodating space, 9. Stud, 91. Spherical hinge joint, 10. Extrusion plate, 11. Anti-lateral displacement tightening bolt, 12. Complete set of self-compacting template, 13. Template tightening bolt, 14. Pad, 15. Screw. Detailed Implementation

[0039] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are merely some embodiments of this utility model. For those skilled in the art, they can be understood as further technical solutions without creative effort. In some drawings, components with the same structure or function are only schematically illustrated, or only one is marked. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0040] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0041] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0042] Reference Figures 1-5 This is the first embodiment of the present utility model, which proposes...

[0043] An automatic pressure monitoring system with a gate-type clamping device for clamping a track plate 1 includes a frame 2. The frame 2 is connected to a base plate with pre-embedded bolts on both sides using bolts, so that the frame 2 and the base form an integral unit. A clamping component 3 is jacked up and down on the clamping component 3, and clamps the track plate 1 after the clamping component 3 descends. A detection component 4 is set on the frame 2 and is used to detect the pressure between the clamping component 3 and the track plate 1. A power supply 5 is set on the frame 2 and is electrically connected to the detection component 4. A display screen 6 is set on the frame 2 and is electrically connected to the power supply 5.

[0044] In this embodiment, the frame 2 serves as the supporting structure for the entire device. It is made of a suitable metal material, possessing sufficient strength and stability to withstand the forces exerted during the clamping process of the track plate 1. The detection element 4 is a pressure sensor, capable of detecting the pressure between the clamping element 3 and the track plate 1 in real time and converting the pressure signal into an electrical signal. The power supply 5 is a rechargeable lithium battery, located in the first mounting space 21 on one side of the frame 2. The power supply 5 provides power to the detection element 4 and the display screen 6, ensuring the normal operation of the entire system. The display screen 6 is an LCD screen, installed on the frame 2 in a position easily observable by the operator. It is electrically connected to the power supply 5 via wires, receiving the electrical signals from the detection element 4 and displaying the pressure values ​​intuitively, allowing the operator to monitor the clamping pressure in real time.

[0045] The portal frame 2 design facilitates the positioning and clamping of the track slab 1, improving work efficiency. The detection element 4 monitors the clamping force in real time, providing operators with accurate pressure data to control the clamping process and ensure the clamping quality of the track slab 1 meets requirements. The power supply 5 and display screen 6 provide the entire device with independent power supply and display functions, making operation simple and intuitive. It eliminates the need for complex external equipment, improving the device's portability and practicality, making it suitable for various construction site environments.

[0046] Furthermore, the frame 2 has a first installation space 21 on one side, the power supply 5 is set in the first installation space 21, the mounting plate 7 is set in the first installation space 21, and the power supply 5 is set on the mounting plate 7. The mounting plate 7 has a first horizontal part, a vertical part and a second horizontal part arranged in sequence. The first horizontal part, the vertical part and the second horizontal part are all fixed to the frame 2 by bolts. The first horizontal part, the vertical part and the second horizontal part strengthen the connection strength of the mounting plate 7, and at the same time provide an installation position for the power supply 5. The power supply 5 and the display screen 6 are located on both sides of the mounting plate 7. The first horizontal part, the vertical part and the second horizontal part of the mounting plate 7 form an installation position with the frame. The power supply 5 is located in the installation position, which strengthens the stability of the power supply 5 connection.

[0047] In this embodiment, the mounting plate 7 is made of metal plate and is fixed to the frame 2 by welding or bolt connection to form a mounting platform for firmly installing the power supply 5, ensuring that the power supply 5 will not be displaced or loosened during the operation of the device.

[0048] The installation of mounting plate 7 further optimizes the installation method of power supply 5, enhances the stability of power supply 5 on frame 2, and reduces the impact of device vibration or movement on the connection line of power supply 5. This improves the stability of the entire automatic pressure monitoring system gate-type clamping device, ensures that the detection piece 4 and display screen 6 can continuously and stably obtain power supply, ensures the normal operation of pressure monitoring and display functions, and provides a strong guarantee for the smooth progress of track plate 1 clamping operation.

[0049] Furthermore, the wireless transmission module 8 is mounted on the display screen 6. The wireless transmission module 8 is electrically connected to the power supply 5 and the display screen 6. The wireless transmission module 8 is used to transmit information to a computer or mobile phone.

[0050] In this embodiment, the wireless transmission module 8 is installed in the internal circuit of the display screen 6 and is electrically connected to the main control chip of the display screen 6 to realize data communication. When the display screen 6 receives the pressure data from the detection element 4, the wireless transmission module 8 transmits this data to nearby smart devices such as computers or mobile phones. The smart devices are equipped with corresponding receiving software, which can store, analyze and process the received data, display and collect data in real time, and generate graphics as needed. The computer or mobile phone can also display the displacement of the track plate 1 based on the real-time pressure.

[0051] Furthermore, the frame 2 has a horizontal connecting part 22 and two vertical support parts 23. The two vertical support parts 23 are spaced apart on the horizontal connecting part 22. The vertical support parts 23 have a second installation space 231, and the horizontal connecting part 22 has a third installation space 221. The second installation space 231 and the third installation space 221 form a first installation space 21. One end of the mounting plate 7 is located in the second installation space 231, and the other end is located in the third installation space 221. The fastening member 3 and the detection member 4 are both located on the horizontal connecting part 22.

[0052] In this embodiment, the vertical support portion 23 and the horizontal connecting portion 22 of the frame 2 are connected into a whole by welding to ensure the stability of the overall structure. The clamping component 3 and the detection component 4 are both installed on the horizontal connecting portion 22 to clamp the track plate 1 downwards.

[0053] Furthermore, the lower end face of the transverse connecting part 22 has a first receiving space 222, the detection element 4 is located in the first receiving space 222, there are two studs 9, the studs 9 pass through the first receiving space 222, and the studs 9 are respectively threaded on both ends of the transverse connecting part 22. The detection element 4 is threaded on the studs 9, and the studs 9 clamp the track plate 1 after descending. The studs 9 have a spherical hinge joint 91, and the pressing plate 10 is disposed on the spherical hinge joint 91. The studs 9 clamp the track plate 1 through the pressing plate 10.

[0054] In this embodiment, the extrusion plate 10 includes a mounting plate 7 and a bearing plate, which are connected by bolts. The mounting plate 7 has a through hole, and the bearing plate has a groove. During installation, the stud 9 is passed through the through hole, and then the bearing plate is installed on the mounting plate 7. The spherical hinge joint 91 is located between the mounting plate 7 and the bearing plate, and is located in the groove. The spherical hinge joint 91 is made of wear-resistant alloy material with a smooth surface, and can rotate freely within a certain range. This allows the extrusion plate 10 to automatically adjust its angle according to the shape of the track plate 1 surface when pressing it against the track plate 1, ensuring the fit between the extrusion plate 10 and the track plate 1, thereby distributing the clamping force evenly on the track plate 1. The extrusion plate 10 can press the track plate 1 tightly, preventing the track plate 1 from floating during concrete pouring.

[0055] The spherical hinge joint 91 connecting the extrusion plate 10 and the stud 9 effectively solves the crimping problem caused by the uneven surface of the track plate 1. Through the adaptive adjustment function of the spherical hinge joint 91, the extrusion plate 10 can always fit tightly against the surface of the track plate 1, and also prevents the track plate 1 from floating.

[0056] Furthermore, there are two anti-lateral displacement tightening bolts 11, threaded onto the two vertical support parts 23. These two anti-lateral displacement tightening bolts 11 are used to tighten and center the track slab 1. The anti-lateral displacement tightening bolts 11 have the same structure as the studs 9. The complete self-compacting formwork 12 has a sealed space, within which the track slab 1 is located. The complete self-compacting formwork 12 is a matching formwork for the gate-type clamping device of the automatic pressure monitoring system, achieving concrete sealing and ensuring smooth concrete pouring. Several formwork tightening bolts 13 are present, one end of which is respectively set on the two vertical support parts 23, and the other end is set on the complete self-compacting formwork 12.

[0057] In this embodiment, the anti-lateral displacement tightening bolt 11 is a high-strength bolt, which is threadedly engaged with the threaded hole on the vertical support 23. After the track plate 1 is placed under the frame 2, the anti-lateral displacement tightening bolt 11 is rotated to tighten its end against the side of the track plate 1, thus centering the track plate 1 and preventing lateral displacement during the clamping process. The complete set of self-compacting templates 12 is made of high-strength metal and has good sealing performance. It forms a sealed space around the track plate 1, providing a closed environment for the pouring of self-compacting concrete. The template tightening bolts 13 are evenly distributed on the two vertical support parts 23. One end is threadedly connected to the vertical support part 23, and the other end tightens the complete set of self-compacting templates 12 to ensure the stability of the frame 2.

[0058] The anti-lateral displacement tightening bolt 11 effectively ensures the positional stability of the track slab 1 during the clamping process. The coordinated use of the complete set of self-compacting templates 12 and template tightening bolts 13 creates favorable conditions for the pouring of self-compacting concrete, ensures the smooth completion of the concrete pouring process, and improves the construction quality of the filling layer under the track slab 1.

[0059] Furthermore, there are several feet 14, with several feet 14 provided on each vertical support 23; one end of the screw 15 is set on the foot 14, and the other end is threaded onto the vertical support 23. After the screw 15 rotates, it is used to drive the feet 14 to rise and fall. The template has a slope designed for drainage. When installing the frame 2, the feet 14 are needed to support the frame 2 to ensure its stability. In the prior art, the feet 14 are a single large round steel piece. Workers weld the feet 14 to the bottom surface of the vertical support 23. Due to welding errors and template production errors, the frame 2 may be unstable during installation.

[0060] In this embodiment, the pads 14 are solid round steel bars, fixed to the bottom of the vertical support 23 by bolts. Several pads 14 are evenly distributed on each vertical support 23, with the pads 14 spaced apart to accommodate templates with different degrees of error. One end of the screw 15 is threaded to the pad 14, and the other end passes through the threaded hole on the vertical support 23. By rotating the screw 15, the height of the pads 14 can be adjusted, thereby achieving fine-tuning of the frame 2 as a whole to adapt to the ground flatness requirements of different construction sites.

[0061] The pads 14 prevent the device from shaking or tilting due to uneven ground, improving the stability of the device on the construction site. The cooperation between the screw 15 and the pads 14 allows the height of the frame 2 to be flexibly adjusted according to the actual situation, further improving the adaptability and practicality of the device. This ensures that the track slab 1 can be accurately clamped under different construction site conditions, guaranteeing the construction quality and efficiency of the track slab 1.

[0062] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A gate-type clamping device for an automatic pressure monitoring system, used for clamping a track plate (1), characterized in that, include: Frame (2); The fastening member (3) is raised and lowered on the frame (2), and the fastening member (3) fastens the track plate (1) after it is lowered. A detection element (4) is disposed on the fastening element (3), and the detection element (4) is used to detect the pressure between the fastening element (3) and the track plate (1); A power supply (5) is installed on the frame (2), and the power supply (5) is electrically connected to the detection piece (4); The display screen (6) is mounted on the frame (2) and is electrically connected to the power supply (5).

2. The gate-type clamping device for an automatic pressure monitoring system according to claim 1, characterized in that, The frame (2) has a first installation space (21) on one side, and also includes: The mounting plate (7) is set in the first mounting space (21), and the power supply (5) is set on the mounting plate (7).

3. The gate-type clamping device for an automatic pressure monitoring system according to claim 1, characterized in that, Also includes: A wireless transmission module (8) is disposed on the display screen (6). The wireless transmission module (8) is electrically connected to the power supply (5) and the display screen (6). The wireless transmission module (8) is used to transmit information to a computer or mobile phone.

4. The gate-type clamping device for an automatic pressure monitoring system according to claim 2, characterized in that, The frame (2) has a horizontal connecting part (22) and two vertical support parts (23). The two vertical support parts (23) are spaced apart on the horizontal connecting part (22). The vertical support parts (23) have a second installation space (231). The horizontal connecting part (22) has a third installation space (221). The second installation space (231) and the third installation space (221) form the first installation space (21). One end of the mounting plate (7) is located in the second installation space (231), and the other end is located in the third installation space (221). The fastening member (3) and the detection member (4) are both located on the horizontal connecting part (22).

5. The gate-type clamping device for an automatic pressure monitoring system according to claim 4, characterized in that, The lower end face of the transverse connecting part (22) has a first receiving space (222), the detection element (4) is located in the first receiving space (222), and the fastening element (3) includes: There are two studs (9), which pass through the first receiving space (222). The studs (9) are threaded on both ends of the transverse connecting part (22). The detection element (4) is threaded on the studs (9). After the studs (9) descend, they press against the track plate (1).

6. The gate-type clamping device for an automatic pressure monitoring system according to claim 5, characterized in that, The stud (9) has a spherical hinge joint (91) and further includes: An extrusion plate (10) is disposed on the spherical hinge joint (91), and the stud (9) is pressed against the track plate (1) through the extrusion plate (10).

7. The gate-type clamping device for an automatic pressure monitoring system according to claim 4, characterized in that, Also includes: Two anti-lateral displacement clamping bolts (11) are provided, threaded on the two vertical support portions (23), and the two anti-lateral displacement clamping bolts (11) are used to clamp and center the track plate (1).

8. The gate-type clamping device for an automatic pressure monitoring system according to claim 4, characterized in that, Also includes: A complete set of self-compacting templates (12) has a sealed space, and the track plate (1) is located in the sealed space.

9. The gate-type clamping device for an automatic pressure monitoring system according to claim 8, characterized in that, Also includes: The template tightening bolts (13) are of several kinds, with one end set on the two vertical support parts (23) respectively, and the other end set on the complete set of self-compacting templates (12).

10. The gate-type clamping device for an automatic pressure monitoring system according to claim 4, characterized in that, Also includes: The pads (14) are of several kinds, and each of the vertical support parts (23) is provided with several pads (14). The screw (15) has one end set on the pad (14) and the other end threaded on the vertical support (23). After the screw (15) rotates, it is used to drive the pad (14) to rise and fall.

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