Wind power tower drum cleaning robot

By designing a wind turbine tower cleaning robot, which uses a T-shaped body, universal wheels, U-shaped bracket, and permanent magnet adsorption, the problem of cleaning curved surfaces and large-area sweeping of wind turbine towers has been solved, achieving comprehensive cleaning of the towers and saving resources.

CN223647973UActive Publication Date: 2025-12-09宣邦机器人(苏州)有限公司
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Patent Information

Application Number
CN202522026156.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2025-12-09
Estimated Expiration
2035-09-22

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Abstract

The utility model discloses a cleaning robot for a wind power tower drum. The cleaning robot comprises a T-shaped vehicle body, a cross beam is transversely arranged at the front part of the vehicle body, rotating shafts are symmetrically arranged at the two ends of the cross beam respectively, a box body is pivoted on the rotating shafts, and driving wheels are arranged on the two sides of the box body respectively; a U-shaped support is arranged on the vehicle body, a left-right swing motor is arranged on the U-shaped support, a base is arranged on an output shaft of the left-right swing motor, a pitching swing motor is arranged on the base, and a lengthwise supporting arm is arranged on an output shaft of the pitching swing motor. And a plurality of permanent magnets are arranged at the bottom of the vehicle body. The cleaning device has the advantages that the cleaning device can adapt to climbing of outer walls of wind power towers with different curvatures, the cleaning range is expanded through the supporting arms, and particularly the bottom area of a transverse tower can be cleaned; two cleaning modes of high-pressure water and high-pressure gas or combination of the two cleaning modes can be selected according to needs so as to adapt to different application environments.
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Description

Technical Field

[0001] This utility model relates to wall-climbing robots, and more particularly to a wind turbine tower cleaning robot. Background Technology

[0002] During long-term use, wind turbine towers may accumulate dust and oil, requiring regular cleaning to prevent corrosion of the outer shell. Patent 202222224714.3 discloses a cleaning robot that climbs to the location requiring cleaning and uses a cleaning module to remove dirt. Patent 202310359728.2 discloses a wall-climbing cleaning robot that uses a telescopic four-spherical hinge axle to adapt to cleaning operations on walls with varying curvatures.

[0003] This invention provides a new solution that can adapt to the curved surface of wind turbine towers and can carry out cleaning or purging operations over a wide area. Utility Model Content

[0004] The purpose of this utility model is to provide a wind turbine tower cleaning robot that solves or partially solves the above-mentioned technical problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A wind turbine tower cleaning robot includes a T-shaped vehicle body; omnidirectional wheels are provided at the rear of the vehicle body, and a crossbeam is provided laterally at the front of the vehicle body. A pivot is symmetrically provided at each end of the crossbeam, and a housing is pivotally mounted on each pivot. A drive wheel is provided on each side of the housing, and a motor for driving the drive wheel is provided inside the housing. A U-shaped support is provided on the vehicle body, and a left-right swing motor is provided on the U-shaped support. A base is provided on the output shaft of the left-right swing motor, and a pitch swing motor is provided on the base. A longitudinal support arm is provided on the output shaft of the pitch swing motor, and several clamps for holding high-pressure water or high-pressure gas pipes are provided at the top of the support arm. Several permanent magnets are provided at the bottom of the vehicle body.

[0007] Preferably, the swing angle of the left and right swing motors is -43° to 43°; the U-shaped bracket is provided with left and right swing limit blocks to limit the movement of the left and right swing motors.

[0008] Preferably, the swing angle of the pitch motor is 0° to 90°, and the base is provided with a pitch limit block to limit the movement of the pitch motor.

[0009] Preferably, the permanent magnets are all arc-shaped structures with the arc surface facing downwards, and are respectively disposed at the front and rear parts of the vehicle body.

[0010] Preferably, a camera is installed on the support arm.

[0011] Preferably, the vehicle body is provided with two omnidirectional wheels.

[0012] Preferably, each of the boxes is equipped with a hook.

[0013] The beneficial effects of this utility model are: it can adapt to climbing the outer wall of wind turbine towers with different curvatures, expand the cleaning range through the support arm, and especially clean the bottom area of ​​the horizontal tower; it can select two cleaning methods, high-pressure water and high-pressure air, or a combination of both, as needed to adapt to different application environments. Attached Figure Description

[0014] Figure 1 This is a side view structural diagram of the present invention;

[0015] Figure 2 This is a front view structural diagram of the present invention;

[0016] Figure 3 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 4 This is a three-dimensional structural diagram of a portion of the present invention;

[0018] Figure 5 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 6 This is a schematic diagram of the structure of this utility model on a curved surface;

[0020] Figure 7 This is a structural schematic diagram of the working state of this utility model;

[0021] Figure 8 This is a structural schematic diagram of the working state of this utility model. Detailed Implementation

[0022] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0023] In the description of this utility model, it should be noted that the terms "inner", "outer", "upper", "lower", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] like Figures 1 to 8As shown, the wind turbine tower cleaning robot of this invention includes a T-shaped vehicle body 10. One or two omnidirectional wheels 12 are provided at the rear of the vehicle body 10. A crossbeam 14 is transversely arranged at the front of the vehicle body 10. A pivot shaft 16 is symmetrically arranged at each end of the crossbeam 14. A housing 18 is pivotally mounted on each pivot shaft 16. A drive wheel 20 is arranged on each side of the housing 18. A motor (not shown) is installed inside the housing 18 to drive the drive wheels 20 to rotate. When this invention travels on a curved surface, the housing 18 will deflect according to the curvature of the travel surface, thereby ensuring that the drive wheels 20 on both sides can always remain in close contact with the travel surface.

[0025] A U-shaped bracket 22 is detachably mounted on the vehicle body 10. A left-right swing motor 24 is mounted on the U-shaped bracket 22. A base 26 is mounted on the output shaft of the left-right swing motor 24. A pitch swing motor 28 is mounted on the base 26. A longitudinal support arm 30 is mounted on the output shaft of the pitch swing motor 28. Several clamps 32 for holding high-pressure water or high-pressure air pipes are mounted on the top of the support arm 30. The swing angle of the left-right swing motor 24 is -43° to 43°. Two left-right swing limit blocks 34 are provided on the U-shaped bracket 22 to limit the left-right swing motor 24. The swing angle of the pitch swing motor 28 is 0° to 90°. Two pitch swing limit blocks 36 are provided on the base 26 to limit the pitch swing motor 28. With this structure, the support arm 30 can swing left and right and up and down, expanding the cleaning range. A water pump or air pump is installed on the ground to supply water, and the nozzles of the water or air pipes are fixed on the clamp 32, so that water washing, blowing, or sandblasting can be performed as the support arm 30 swings. In some water-scarce application scenarios, using high-pressure air blowing or sandblasting is also a resource-saving cleaning method.

[0026] Several permanent magnets 38 are installed at the bottom of the vehicle body 10. All permanent magnets 38 are arc-shaped structures with their curved surfaces facing downwards, and are respectively located at the front and rear of the vehicle body 10. The permanent magnets 38 allow the vehicle body 10 to adhere to the wind turbine tower, enabling vertical movement. The arc-shaped structure of the permanent magnets 38 helps to maintain close proximity to the wind turbine tower without interfering with its structural components or hindering movement.

[0027] A camera (not shown) is installed on the boom 30 to allow users to observe the condition of the wind turbine tower from the ground and to judge the cleaning area and cleaning effect.

[0028] Both boxes 18 are equipped with hooks 40, which can be used for hoisting and moving with lifting equipment during transportation, and can also be protected by safety ropes during operation.

[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A wind turbine tower cleaning robot, comprising a T-shaped vehicle body; characterized in that: The vehicle body is equipped with casters at the rear and a crossbeam at the front. A pivot is symmetrically positioned at each end of the crossbeam, and a housing is pivotally mounted on each pivot. A drive wheel is mounted on each side of the housing, and a motor for rotating the drive wheels is housed within the housing. A U-shaped bracket is mounted on the vehicle body, and a left-right swing motor is mounted on the U-shaped bracket. A base is mounted on the output shaft of the left-right swing motor, and a pitch swing motor is mounted on the base. A longitudinal support arm is mounted on the output shaft of the pitch swing motor, and several clamps for holding high-pressure water or high-pressure gas pipes are mounted on the top of the support arm. Several permanent magnets are mounted on the bottom of the vehicle body.

2. The wind turbine tower cleaning robot according to claim 1, characterized in that, The swing angle of the left and right swing motors is -43° to 43°; the U-shaped bracket is provided with left and right swing limit blocks to limit the movement of the left and right swing motors.

3. The wind turbine tower cleaning robot according to claim 1, characterized in that, The swing angle of the pitch pendulum motor is 0° to 90°, and the base is provided with a pitch pendulum limit block to limit the movement of the pitch pendulum motor.

4. A wind turbine tower cleaning robot according to claim 1, characterized in that, The permanent magnets are all arc-shaped structures with the arc surface facing downwards, and are respectively located at the front and rear of the vehicle body.

5. A wind turbine tower cleaning robot according to claim 1, characterized in that, A camera is installed on the support arm.

6. A wind turbine tower cleaning robot according to claim 1, characterized in that, The vehicle body is equipped with two omnidirectional wheels.

7. A wind turbine tower cleaning robot according to claim 1, characterized in that, Each of the boxes is equipped with a hook.

Citation Information

Patent Citations

  • Wall-climbing cleaning robot applied to wall surface of wind power tower

    CN116534146A

  • Wind power tower drum cleaning robot

    CN217990159U